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INSTRUCTION MANUAL

– BALER Z562

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Содержание Z562

Страница 1: ...B A L E R Z562 INSTRUCTIONS MANUAL PART I TRANSLATION OF THE ORIGINAL INSTRUCTIONS MANUAL REV IV JULY 2018 Instructions manual No Z562 04 167 2013...

Страница 2: ......

Страница 3: ...information and recommendations Non compliance with the described recommendations poses a serious threat of damage to the machine due to its incorrect operation The symbol indicating the possibility o...

Страница 4: ...raffic Participant 33 1 8 Baler Cleaning 34 1 9 Baler Storage 35 1 10 Risk 35 1 10 1 Residual Risk Description 35 1 11 Residual Risk Assessment 36 1 12 Dismantling And Disposal 36 1 13 Accessories 36...

Страница 5: ...onnection 46 3 3 Operational Check 47 3 4 Preparing The Machine For Operation 47 3 4 1 Mounting And Operating The Twine Binding Unit 47 3 4 2 Mounting And Operating The Net Binding Unit 48 3 4 3 The E...

Страница 6: ...ccumulated Material 19 3 9 2 Removing the Accumulated Material on The Rotor 19 3 10 Ending Operations 19 4 Maintenance and Adjustment 20 4 5 Pick Up Wheels Adjustment 22 4 6 Adjusting The Drive Chain...

Страница 7: ...icating The Pick Up 38 4 17 2 The Automatic Lubrication System For Chains 40 4 17 3 Lubricating the Bearings 42 4 18 Tyres Inspection Every 30 Days Of Work 42 5 Possible Faults 43 NAME AND ABBREVIATIO...

Страница 8: ...The control panel of the baler comes with the options of twine or net binding It facilitates configuring the applicator and the hydraulic manifold functioning The signalling fields of the counter indi...

Страница 9: ...or lamp means that the hydraulic manifold is running Deleting press and hold the key to delete the workday counter data Description of the signalling fields The red indicator lamp means that the chamb...

Страница 10: ...e binding the Binding key is disabled The counter generates an intermittent acoustic signal and the Binding button green indicator lamp is on OP 2 net binding Press and hold Binding to start the work...

Страница 11: ...down until the 0 digit is displayed 3 6 Hydraulic Installation WARNING Ensure the fluid purity in the tractor power hydraulic system The purity of the fluid must be compliant with condition 20 18 15 o...

Страница 12: ...pening closing of the rear cover and the raising lowering of the pick up to the tractor power hydraulic system by means of a connection line supplying the three way valve and further the chamber openi...

Страница 13: ...nal accessory to the power hydraulic system by means of the connection lines as shown in Figure 21 A dual section external hydraulic system of the tractor is required for this system to work Figure 21...

Страница 14: ...effected by the hydraulic control system located in the tractor cab Install the control lever for the baler hydraulics in the cab next to the operator s seat Set the control lever for the baler hydra...

Страница 15: ...or Connect the baler to the tractor electrical system circuit by means of the 7 pin connection cord as shown in Figure 24 Figure 24 Wiring diagram 1 Connection plug 2 Front lamp 3 Rear lamp 4 Registra...

Страница 16: ...nding of the rolling action is signalled by the compaction degree indicator A Section 4 6 reaching the lower position of the yellow field and generating the acoustic signal When the acoustic signal is...

Страница 17: ...cal locks protecting the chamber from unauthorised opening Prior to harvesting the material must be properly prepared by raking Subsequently form the windrows into strips not wider than 1 1 m in width...

Страница 18: ...ole No 2 Section 3 2 1 as standard hole No 3 is used Dismantle the clamp unit 14 Figure 4 3 9 Removing The Accumulated Material During material pick up it is possible that it will accumulate on the pi...

Страница 19: ...the material in the front section Manually remove the accumulated material Reinstall the clamp for the cut material 3 10 Ending Operations Always after you finish work carry out the following Disable...

Страница 20: ...ecuring the actuators Secure the raised baler cover in its upper position as shown in Figure 29 On both sides of the baler use clamps 2 fixed to the upper pins of the hydraulic cylinders 1 to secure t...

Страница 21: ...9 10 4 6 1 00 5 5 6 8 10 4 15 3 17 9 7 1 00 9 3 11 5 17 2 25 30 8 1 25 13 6 16 8 25 37 44 8 1 00 14 5 18 27 40 47 10 1 50 26 6 33 50 73 86 45 10 1 25 28 35 53 78 91 12 1 75 46 56 86 127 148 12 1 50 80...

Страница 22: ...ock the setting Figure 30 Adjusting working height of the pick up 4 6 Adjusting The Drive Chain Tensioning Every 10 Hrs Of Work Check the chain tension at regular intervals The tension value of the ch...

Страница 23: ...nsioners 4 or adjusting bolts with the spring 5 respectively Figure 32 The drive unit 4 6 1 Adjusting The Pick Up Chain Tension Of The Baler To The Feeding Roller Pay special attention to the pick up...

Страница 24: ...sen the bolts and remove the guard from the left side of the pick up Loosen 4 nuts which hold the cam Figure 34 Pick up cam adjustment Adjust the cam position turn it to move the pick up tine closer t...

Страница 25: ...INSTRUCTION MANUAL BALER Z562 25 Figure 35 Pick up cam adjustment...

Страница 26: ...ing bolt is cut in the pick up fuse replace it with a bolt of the same specification Figure 36 Replacing the locking bolt WARNING Use only manufacturer s bolts for repairing the overload protections U...

Страница 27: ...overload protection Damaging the locking bolts stops the drive transmission to the feeding roller pick up and supply worms If the locking bolts are split in the feeding roller optional accessory repl...

Страница 28: ...onversely the lowest compaction degree is obtained when the cord is in hole No 5 Adjust the compaction degree further by adjusting the length of the bolt 2 by means of the nuts 3 Loosen the nut to inc...

Страница 29: ...ree of compaction To assess the compaction degree use the scale Figure 40 located on the baler If the bar is over the red field the maximum compaction degree is obtained and further swathe pick up mus...

Страница 30: ...by removing dust and blowing it with a low pressure air after lifting the twine feeder cover Direct the dirt towards the outlet 4 11 1 Sharpening The Twine Blades You can sharpen the blade as shown i...

Страница 31: ...djusting The Cover Stop Valve Next to the hydraulic coupling 1 there is a throttle non return valve 2 enabling the adjustment of the hatch closing action The adjustment must be carried out as follows...

Страница 32: ...djusted lock works properly Turn on the hydraulic system by feeding fluid to the actuators which open the rear hatch until the starting moment of opening it At that moment stop feeding the fluid leave...

Страница 33: ...e the key from the ignition and engage the tractor auxiliary brake Assess the blades condition Blunt blades must be sharpened You can sharpen the blades yourself if you use special care Before you sta...

Страница 34: ...position and fully tighten the locking screw Connect the baler to the tractor and check the functioning of the cutter blades Locking lever Locking bolt WARNING Sharpen the blades on their flat side N...

Страница 35: ...ront bar over the pick up Drain the fluid to a previously prepared container After emptying the box replace the cap Figure 46 The drain cap The fluid in the transmission box should be changed after th...

Страница 36: ...replace the cap Figure 47 The fluid level in the gearbox 4 17 Lubrication Lubricate the drive chains with transmission fluid after each 5 hours of baler use or after baling of 50 bales Lubricate the...

Страница 37: ...brication points Figure 49 The lubrication points right side DANGER Carry out the chain lubrication when the tractor engine is switched off the ignition key is removed and the auxiliary brake is appli...

Страница 38: ...gure 50 The lubrication points left side 4 17 1 Lubricating The Pick Up The figure below shows the pick up lubrication points Figure 51 The lubrication points the pick up Lubrication interval every 5...

Страница 39: ...1 to remove the cover 2 Next remove the locking bolt 3 and screw in a grease nipple in its place 4 Apply the lubricate on the pick up rollers Remove the nipple and replace the locking bolt 3 Repeat th...

Страница 40: ...with brushes feeding oil to the main lubrication points providing uniform distribution of oil on the chain surface The pump P provides a stepless adjustment of the amount of oil To adjust the amount...

Страница 41: ...oil tank of the automatic chain lubrication system Filter replacement once a year The filter is in the oil tank It is recommended to replace it once a year Procedure Open the left hand side guard Drai...

Страница 42: ...the baler Figure 55 The central lubrication of bearings on the left hand side of the baler 4 18 Tyres Inspection Every 30 Days Of Work Schedule regular checks of the tyre pressures and ensure they are...

Страница 43: ...rpm The pick up tines tear the material Too high a rotational speed of the pick up compared to the working speed Increase the working speed Decrease the PTOff rpm The pick up tines miss parts of the...

Страница 44: ...1 Incorrect twine installation on the belt wheel Note the twine installation on the belt wheel according to the figure given in Section 3 4 1 Too short a distance from the loop to the roller Set the l...

Страница 45: ...t Check and if necessary carefully seal the quick fit coupling of the external sockets of the tractor hydraulic circuit Insufficient oil supply Check and if necessary replenish the oil in the appropri...

Страница 46: ...t rpm revolutions per minute a rotation speed unit Pictogram an information plate Rating plate a manufacturer s plate unambiguously identifying the machine UV ultraviolet radiation invisible electroma...

Страница 47: ...Assembly 36 Lower transport hitch 33 40 H Brakes 16 44 46 I Baler Identification 11 Hydraulic system 43 K Disposal 36 O Drive disconnection 46 Lighting 43 Net binding 48 Twine binding 47 P Starting up...

Страница 48: ...brication 40 42 F Forming bales 16 44 I Electrical system 15 K Pick up Wheels 22 23 Maintenance 20 Pick up cam 24 Chains 40 44 Bearings 42 M Lubrication points 38 39 N Accumulated material 19 Chain te...

Страница 49: ...ubrication 36 38 42 Compaction degree 28 Twine 30 44 45 Locking bolt 26 27 39 U Failures 43 Removing the accumulated material 18 19 W Oil exchange 35 Z End of Operation 19 Principles of operation 16 C...

Страница 50: ...50 INSTRUCTION MANUAL BALER Z562 NOTES...

Страница 51: ...INSTRUCTION MANUAL BALER Z562 51...

Страница 52: ...meaning of the provisions of the Civil Code The pictures do not necessarily show standard accessories Original spare parts are available from authorised dealers both in Poland and abroad and also at t...

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