MASCAR 5100 S Скачать руководство пользователя страница 5

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5100

 

 

SECTION 1 

Description and main features  

1.1 INTRODUCTION 

 

This manual gives information, instructions 
and all other data deemed necessary for the 
user to gain familiarity with the «5100» 
Cylindrical Bale Wrapping Machine, its proper 
operation and routine maintenance. The 
«5100» Cylindrical Bale Wrapping Machine, 
hereinafter also referred to as the machine, is 
manufactured by MASCAR of Grumolo delle 
Abbadesse (Vicenza) Italy, hereinafter simply 
referred to as the Manufacturer. 

 
This manual is not a detailed description of the 
various components and their operation. 
However, the user will find everything he/she will 
normally need to know in order to safely operate 
the machine and to properly look after it. 
The regular operation, the lasting efficiency and 
the economical running of the machine depend on 
the observance and application of the procedures 
described herein as well as on a careful and 
thorough maintenance. 
Failure to comply with the instructions given 
herein, negligent operation, incorrect use of the 
machine and the performance of unauthorized 
modifications may result in the loss of any rights 
under the warranty provided by the Manufacturer. 
 
 

WARNING 

Consequently, the Manufacturer will not be 
liable for any damages arising from 
negligence and the non-observance of the 
instructions herein described.

 

 
Should you need any repairs or an overhaul 
entailing particularly complex operations, please 
contact either the authorized Service Centres, 
which have their own technicians, or directly the 
Manufacturer. The Manufacturer is always at your 
disposal to ensure a prompt and precise technical 
service and give any other information required in 
order to obtain the best performance from the 
machine. 

DANGER

 

his manual is an integral part of the machine 
and must be kept with it at all times, even 
when it is moved to a new location or sold. It 
must be kept in a safe place known to the 
authorized personnel. It is said personnel’s 
task to make sure that it is kept safe and intact 
for future consultation for the entire duration 
of the machine’s service life. 
Should it be damaged or lost, please, 
immediately apply to the Manufacturer for a 
new copy. 

 

1.1.1  INTENDED USERS OF THE 

MANUAL 

 
This manual is the fundamental instrument for the 
authorized personnel dealing with the machine, 
i.e. 

-

  Personnel in charge of the transport and 

moving of the machine; 

-

  Personnel in charge of operating the machine; 

-

 Maintenance 

personnel; 

Personnel in charge of scrapping. 

 

1.2 WARRANTY 

 

 
The Manufacturer’s brand new products are 
warranted for a period of 12 (twelve) months from 
the date of purchase. On receiving the machine, 
please check it to make sure that it is intact and 
that all parts are accounted for. 
Any complaints must be made in writing within 8 
(eight) days from receipt of the machine. The 
user’s sole remedy under the warranty shall 
consist of the repair or replacement free of charge 
of any parts proving to be defective subsequent to 
a thorough examination by the Manufacturer’s 
engineering department (and does not include 
electrical parts or any implements). 
Under no circumstances shall the repair or the 
replacement of parts covered by the warranty 
extend the warranty period. 
However, the purchaser may still have his/her 
rights recognized, as far as warranty service, 
described in the supply contract as well, are 
concerned. 

1.2.1 EXCLUSIONS FROM 

WARRANTY 

 

 

USE & MAINTENANCE MANUAL 

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Содержание 5100 S

Страница 1: ...Before starting to use the machine read the instructions...

Страница 2: ...ensioner 21 4 4 2 Reel height setting Errore Il segnalibro non definito 4 4 3 Reel installation Errore Il segnalibro non definito 4 4 4 Reel use h 500 22 4 5 Overlaying the film Errore Il segnalibro n...

Страница 3: ...Wrapper 5100 USE MAINTENANCE MANUAL 3...

Страница 4: ...etails indicated on the machine identification plate Machine model Serial number Year of manufacture Machine weight MASCAR authorised service centre to be contacted for technical assistance USE MAINTE...

Страница 5: ...precise technical service and give any other information required in order to obtain the best performance from the machine DANGER his manual is an integral part of the machine and must be kept with i...

Страница 6: ...pletely the fork and to roceed with the wrapping a This machine comes complete w following standard issue documents Machine s user and maintenan MACH MASCAR 5100 Cylindrical Bale Wrapping Machine bear...

Страница 7: ...machine THE MANUFACTURER WILL NOT BE LIABLE FOR ANY INJURIES TO PERSONS OR ANIMALS OR FOR ANY DAMAGES TO PROPERTY ARISING FROM ANY USE NOT PROVIDED FOR IN THIS MANUAL OR DIFFERENT FROM THAT FOR WHICH...

Страница 8: ...T 4 HYDRAULIC DISTRIBUTOR 5 DRAWBAR WITH TOW HOOK 6 SUPPORT FOOT 7 IDENTIFICATION PLATE 8 CONTROL LEVER UNIT 9 PRE STRETCHING UNIT PSU 10 ROLLERS 11 BELTS FOR BALE ROLLERS 12 ROTATING CRADLE 13 SIDE R...

Страница 9: ...t 1680 kg TYRES Dimensions 13 55 16 Diameter 774 mm Width 325 mm LOADING CAPACITY 130 BAR Max bale weight 1300 kg Bale diameter da 1 2 a 1 6 m Bale width 1 2 m HYDRAULIC OPEN OR CLOSED CENTRE Connecti...

Страница 10: ...performed this will result in serious bodily injury death or long term health hazards CAUTION This symbol warns the reader that if the operations described are not properly performed the machine may...

Страница 11: ...the machine s features and hence compromise operating safety Therefore the Manufacturer will not be liable for any damages that might be caused as a result of the use of non original spare parts The...

Страница 12: ...bject to wear or corrosion are in perfect working condition Always keep grease and oil out of the reach of children Always read warnings and instructions given on the containers Avoid skin contact wit...

Страница 13: ...3 0 4 4 M 5 5 9 8 7 M 6 10 15 M 8 25 36 M 10 49 72 M 12 85 125 M 14 135 200 M 16 210 310 M 18 300 430 M 20 425 610 During any maintenance cleaning or assembly work etc carried out with the machine lif...

Страница 14: ...oss of upper limbs Never introduce the hands in the blade cutting area when the film is being attached Never remove the safety barriers and keep away from moving parts 6 Cod 89005003 Risk of crushing...

Страница 15: ...Wrapper 5100 9 5 11 4 10 14 15 8 7 12 6 13 2 3 1 fig 4 Safety symbols and their location on the machine USE MAINTENANCE MANUAL 15...

Страница 16: ...arding the use and disposal of products for cleaning and maintaining the machine Also follow the instructions given by the manufacturer of these products Special waste must be disposed of through spec...

Страница 17: ...nd dimensions Dimensions are particularly important in determining the feasibility of transport through tunnels or tight passages When lifting the machine from the ground onto the level where it is to...

Страница 18: ...zard At this point remove cables and chocks and unload the machine using the same means and procedures used for its loading 3 2 TRANSPORT ON PUBLIC ROADS The bale wrapper is a towed agricultural machi...

Страница 19: ...y from this position he or she can control the machine correctly Before leaving the driving seat the operator MUST stop the machine apply the parking brake and turn off the tractor 4 2 CONNECTION WITH...

Страница 20: ...ydraulic distributor remote control unit must be installed in the tractor before the beginning of wrapping It has three control levers which execute the movement indicated on the adhesive fig 9 and he...

Страница 21: ...rstretched this can compromise its physical and mechanical properties increasing the risk of ruptures or perforation The stretching ratio is stated by substitution of the pinion on the higher side of...

Страница 22: ...e E to couple up the upper plug C 5 Pass the film around the rolls as indicated on fig 16 Note the operation is more simple if you pass the film around the base of the rolls 6 Release the rolls pushin...

Страница 23: ...e of 50 i e the film has to overlap for its half on the previous tour fig 17 Film overlapping The wrapped surface of the bale for every cradle tour has to be set up about the used film height with a r...

Страница 24: ...tching 70 57 41 84 61 Cradle tours 25 18 37 27 Diameter 150 Used film m stretching 70 80 57 118 85 Cradle tours 27 19 39 28 Diameter 160 Used film m stretching 70 88 63 130 93 4 6 FILM HOLDER CUTTING...

Страница 25: ...nce it is necessary to proceed as hereinafter described fig 21 To loosen the screws A and B To move bearings supports on inside holes C to draw up rolls or on outside holes D to increase their distanc...

Страница 26: ...orm are lifted Set in action cradle control towards down if the platform is lifted fig 9 lever C To start slowly the wrapping choking the cradle rotation control fig 9 lever B for the first two tours...

Страница 27: ...s area which has to be controlled has to be sufficiently wide to consider the possible rolling of the bale after unloading fig 25 Cradle lift WARNING Do not lift cradle before centring of machine Proc...

Страница 28: ...a side it has to be vertical fig 29 To modify the unloading way proceed as follows fig 29 Remove the pin S Partially unthread the rafter Insert the rafter in vertical horizontal position inserting th...

Страница 29: ...s tears or ragged edges Keep the plastic film at 20 30 C for at least 48 hors before use this improves the film s unrolling and adhering properties 4 10 4 PREPARATION OF BALES FOR WRAPPING Following t...

Страница 30: ...speed Loading and unloading times the time required to transport the machine from one bale to the next in the field and time wastage must also be added to these variables SECTION 5 Maintenance 5 1 MAI...

Страница 31: ...Rotating cradle drive chain lubrication fig 34 P Film stretcher assembly drive chain lubrication fig 35 C 5 1 2 EVERY 8 OPERATING HOURS Every 8 operating hours Make a complete operation of greasing to...

Страница 32: ...hange the rotating cradle angular transmission oil using 0 8 Kg SAE 90 oil fig 34 O fig 31 Lubrication points fig 32 Lubrication points fig 33 Lubrication points of the pliers fig 34 Lubrication point...

Страница 33: ...utter blade must be checked periodically fig 37 A Replace the blade with a new one if it appears too worn The moving parts of the clamp must be lubricated constantly DANGER Replacing the clamp blade m...

Страница 34: ...place Check the machine thoroughly and replace any damaged or worn parts Tighten all nuts and bolts correctly Lubricate all points that require lubrication including the chains Apply a coat of rust pr...

Страница 35: ...ensioner rollers with alcohol Insufficient film tension Insufficient stretch ratio Increase stretch ratio Bale wrapping is damaged after unloading Sharp objects in contact with film Unload the bales o...

Страница 36: ...gs 7 1 COMPUTER MC 300 The computer indicates to the operator the end of wrapping phase With the MC 300 you could set the wrapped numbers used for a full and complete dressing When there are 2 round r...

Страница 37: ......

Страница 38: ...MASCAR S p A Via Roma 82 36400 Grumolo delle Abbadesse Vicenza Italy Tel 39 0444 380180 Fax 39 0444 583831 380185 E mail info mascar it Cod 282 024 rev 0...

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