MASCAR 5100 S Скачать руководство пользователя страница 29

 Wrapper 

5100

 

 

4.10 

INDICATION FOR THE USE 

4.10.1 GENERAL 

INSTRUCTIONS 

 
If the machine is used correctly, following the 
correct parameters, it will function efficiently giving 
constant results over time. This means that the 
bales wrapped will not be subject to breakage, 
ensuring proper ensilage. 
Ensilage of cylindrical bales of fodder wrapped in 
plastic film offers a number of advantages over 
traditional ensilage and storage methods (e.g. 
bale storage in polyethylene bags, cylindrical 
bales stacked and covered with nylon sheets, and 
storage in vertical or horizontal silos). These are a 
few of the advantages of ensilage of cylindrical 
bales wrapped in plastic film: 

Relatively low investment of capital needed to 
buy machinery. 

Limited damage to the ensiled product due to 
accidental film breakages. 

-  Complete mechanisation of the production 

process, requiring very little labour. 

-  Ensiled product can be used, in small to 

medium sized farms, without wastage or 
deterioration. 

The following indications are given to ensure 
these advantages. 
 

4.10.2 FILM’S 

FEATURES 

 
Use plastic films with suitable characteristics: 

¾

  Sufficiently U.V. resistant to ensure that the 

protective film remains in good condition for 
the entire storage period – generally between 
6 to 12 months. 

¾

  Sufficiently resilient mechanically to allow 

proper stretching. 

¾

  Sufficient adhering properties to guarantee 

excellent sealing. 

 

4.10.3 FILM’S 

STORAGE 

 
Following these rules when storing the plastic film 
will help maintain the fundamental properties 
listed above: 

¾

  Store the plastic film vertically in its original 

packaging, out of direct sunlight, in a clean 
and dry place not subjected to wide and 
sudden temperature variations. 

¾

  Only use high quality film, with no holes, tears 

or ragged edges. 

¾

  Keep the plastic film at 20° / 30° C for at least 

48 hors before use – this improves the film’s 
unrolling and adhering properties. 

 

4.10.4  PREPARATION OF BALES FOR 

WRAPPING 

 
Following these rules to prepare the bales 
improves wrapping quality: 

¾

  Ensure that foreign objects, which could 

damage the film during wrapping, do not 
enter product to be ensiled by rolling the field 
in spring 

¾

  Mow the product when it is at its best quality. 

¾

  Keep soil, which can cause mould, out of the 

product by limiting the use of rakes and by 
cutting the product at a sufficient height from 
the ground. 

¾

  Condition the product as uniformly and quickly 

as possible using, for example, 
mower/conditioners, or rotary presses with 
cutters (e.g. “MASCAR – TUAREG-CUT”) 

¾

  Correct proportions of humid and dry material 

can improve the product if it is to be used for 
stock-farming animals or dairy animals 
producing milk for the cheese industry. The 
proportion of dry material is determined by the 
drying time. 

The shape and consistency of the bales influence 
the wrapping quality. These factors are also 
determined by a correct preparation of the rows. 
The correct compactness of the bale is another 
important factor which should not be 
underestimated. Always try to make cylindrical 
bales of uniform density which do not contain any 
soil. 
Irregularly shaped or, worse still, deformed bales 
not only create problems when wrapping but, as 
they are difficult to rotate in the cradle, require 
more layers of film. 
 
Bales that are not of the correct compactness and 
are not of uniform density are not only more 
difficult to wrap but will give poorer ensilage 
results.  
 

4.10.5  WHEN IS THE BEST TIME TO 

WRAP BALES? 

 
As we have already mentioned, the correct 
proportion of humidity can influence, together with 
the period in the season when the product is 
mown, whether an ensiled product is more suited 
to one particular purpose or another. 

 

USE & MAINTENANCE MANUAL 

- 29 - 

Содержание 5100 S

Страница 1: ...Before starting to use the machine read the instructions...

Страница 2: ...ensioner 21 4 4 2 Reel height setting Errore Il segnalibro non definito 4 4 3 Reel installation Errore Il segnalibro non definito 4 4 4 Reel use h 500 22 4 5 Overlaying the film Errore Il segnalibro n...

Страница 3: ...Wrapper 5100 USE MAINTENANCE MANUAL 3...

Страница 4: ...etails indicated on the machine identification plate Machine model Serial number Year of manufacture Machine weight MASCAR authorised service centre to be contacted for technical assistance USE MAINTE...

Страница 5: ...precise technical service and give any other information required in order to obtain the best performance from the machine DANGER his manual is an integral part of the machine and must be kept with i...

Страница 6: ...pletely the fork and to roceed with the wrapping a This machine comes complete w following standard issue documents Machine s user and maintenan MACH MASCAR 5100 Cylindrical Bale Wrapping Machine bear...

Страница 7: ...machine THE MANUFACTURER WILL NOT BE LIABLE FOR ANY INJURIES TO PERSONS OR ANIMALS OR FOR ANY DAMAGES TO PROPERTY ARISING FROM ANY USE NOT PROVIDED FOR IN THIS MANUAL OR DIFFERENT FROM THAT FOR WHICH...

Страница 8: ...T 4 HYDRAULIC DISTRIBUTOR 5 DRAWBAR WITH TOW HOOK 6 SUPPORT FOOT 7 IDENTIFICATION PLATE 8 CONTROL LEVER UNIT 9 PRE STRETCHING UNIT PSU 10 ROLLERS 11 BELTS FOR BALE ROLLERS 12 ROTATING CRADLE 13 SIDE R...

Страница 9: ...t 1680 kg TYRES Dimensions 13 55 16 Diameter 774 mm Width 325 mm LOADING CAPACITY 130 BAR Max bale weight 1300 kg Bale diameter da 1 2 a 1 6 m Bale width 1 2 m HYDRAULIC OPEN OR CLOSED CENTRE Connecti...

Страница 10: ...performed this will result in serious bodily injury death or long term health hazards CAUTION This symbol warns the reader that if the operations described are not properly performed the machine may...

Страница 11: ...the machine s features and hence compromise operating safety Therefore the Manufacturer will not be liable for any damages that might be caused as a result of the use of non original spare parts The...

Страница 12: ...bject to wear or corrosion are in perfect working condition Always keep grease and oil out of the reach of children Always read warnings and instructions given on the containers Avoid skin contact wit...

Страница 13: ...3 0 4 4 M 5 5 9 8 7 M 6 10 15 M 8 25 36 M 10 49 72 M 12 85 125 M 14 135 200 M 16 210 310 M 18 300 430 M 20 425 610 During any maintenance cleaning or assembly work etc carried out with the machine lif...

Страница 14: ...oss of upper limbs Never introduce the hands in the blade cutting area when the film is being attached Never remove the safety barriers and keep away from moving parts 6 Cod 89005003 Risk of crushing...

Страница 15: ...Wrapper 5100 9 5 11 4 10 14 15 8 7 12 6 13 2 3 1 fig 4 Safety symbols and their location on the machine USE MAINTENANCE MANUAL 15...

Страница 16: ...arding the use and disposal of products for cleaning and maintaining the machine Also follow the instructions given by the manufacturer of these products Special waste must be disposed of through spec...

Страница 17: ...nd dimensions Dimensions are particularly important in determining the feasibility of transport through tunnels or tight passages When lifting the machine from the ground onto the level where it is to...

Страница 18: ...zard At this point remove cables and chocks and unload the machine using the same means and procedures used for its loading 3 2 TRANSPORT ON PUBLIC ROADS The bale wrapper is a towed agricultural machi...

Страница 19: ...y from this position he or she can control the machine correctly Before leaving the driving seat the operator MUST stop the machine apply the parking brake and turn off the tractor 4 2 CONNECTION WITH...

Страница 20: ...ydraulic distributor remote control unit must be installed in the tractor before the beginning of wrapping It has three control levers which execute the movement indicated on the adhesive fig 9 and he...

Страница 21: ...rstretched this can compromise its physical and mechanical properties increasing the risk of ruptures or perforation The stretching ratio is stated by substitution of the pinion on the higher side of...

Страница 22: ...e E to couple up the upper plug C 5 Pass the film around the rolls as indicated on fig 16 Note the operation is more simple if you pass the film around the base of the rolls 6 Release the rolls pushin...

Страница 23: ...e of 50 i e the film has to overlap for its half on the previous tour fig 17 Film overlapping The wrapped surface of the bale for every cradle tour has to be set up about the used film height with a r...

Страница 24: ...tching 70 57 41 84 61 Cradle tours 25 18 37 27 Diameter 150 Used film m stretching 70 80 57 118 85 Cradle tours 27 19 39 28 Diameter 160 Used film m stretching 70 88 63 130 93 4 6 FILM HOLDER CUTTING...

Страница 25: ...nce it is necessary to proceed as hereinafter described fig 21 To loosen the screws A and B To move bearings supports on inside holes C to draw up rolls or on outside holes D to increase their distanc...

Страница 26: ...orm are lifted Set in action cradle control towards down if the platform is lifted fig 9 lever C To start slowly the wrapping choking the cradle rotation control fig 9 lever B for the first two tours...

Страница 27: ...s area which has to be controlled has to be sufficiently wide to consider the possible rolling of the bale after unloading fig 25 Cradle lift WARNING Do not lift cradle before centring of machine Proc...

Страница 28: ...a side it has to be vertical fig 29 To modify the unloading way proceed as follows fig 29 Remove the pin S Partially unthread the rafter Insert the rafter in vertical horizontal position inserting th...

Страница 29: ...s tears or ragged edges Keep the plastic film at 20 30 C for at least 48 hors before use this improves the film s unrolling and adhering properties 4 10 4 PREPARATION OF BALES FOR WRAPPING Following t...

Страница 30: ...speed Loading and unloading times the time required to transport the machine from one bale to the next in the field and time wastage must also be added to these variables SECTION 5 Maintenance 5 1 MAI...

Страница 31: ...Rotating cradle drive chain lubrication fig 34 P Film stretcher assembly drive chain lubrication fig 35 C 5 1 2 EVERY 8 OPERATING HOURS Every 8 operating hours Make a complete operation of greasing to...

Страница 32: ...hange the rotating cradle angular transmission oil using 0 8 Kg SAE 90 oil fig 34 O fig 31 Lubrication points fig 32 Lubrication points fig 33 Lubrication points of the pliers fig 34 Lubrication point...

Страница 33: ...utter blade must be checked periodically fig 37 A Replace the blade with a new one if it appears too worn The moving parts of the clamp must be lubricated constantly DANGER Replacing the clamp blade m...

Страница 34: ...place Check the machine thoroughly and replace any damaged or worn parts Tighten all nuts and bolts correctly Lubricate all points that require lubrication including the chains Apply a coat of rust pr...

Страница 35: ...ensioner rollers with alcohol Insufficient film tension Insufficient stretch ratio Increase stretch ratio Bale wrapping is damaged after unloading Sharp objects in contact with film Unload the bales o...

Страница 36: ...gs 7 1 COMPUTER MC 300 The computer indicates to the operator the end of wrapping phase With the MC 300 you could set the wrapped numbers used for a full and complete dressing When there are 2 round r...

Страница 37: ......

Страница 38: ...MASCAR S p A Via Roma 82 36400 Grumolo delle Abbadesse Vicenza Italy Tel 39 0444 380180 Fax 39 0444 583831 380185 E mail info mascar it Cod 282 024 rev 0...

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