MAJOR
400
BL
1
SOMMAIRE
CONTENTS
CONSIGNES DE SECURITE........................................................................................3
A - INFORMATIONS GENERALES .............................................................................8
1. PRESENTATION DE L'INSTALLATION...........................................................8
2. COMPOSITION DE L'INSTALLATION .............................................................8
3. DESCRIPTION DE LA FACE AVANT...............................................................8
4. DIFFERENTES CONFIGURATIONS DES INSTALLATIONS MAJOR
400BL
.8
5. OPTIONS...........................................................................................................8
6. CARACTERISTIQUES TECHNIQUES DE LA SOURCE.................................9
7. CARACTERISTIQUES TECHNIQUES DU DEVIDOIR ....................................9
8. CARACTERISTIQUES TECHNIQUES DU GROUPE DE REFROIDISSEMENT
DE LA TORCHE (OPTION)...................................................................................9
9. DIMENSIONS ET POIDS..................................................................................9
B - MISE EN SERVICE ...............................................................................................10
1. DEBALLAGE DE L'INSTALLATION................................................................10
2. RACCORDEMENT ELECTRIQUE AU RESEAU............................................10
3
. RACCORDEMENT DE L'ARRIVEE DE GAZ (SUR DETENDEUR)...............10
4
. RACCORDEMENT DE LA TORCHE..............................................................10
5
. RACCORDEMENT DE L'OPTION GROUPE DE REFROIDISSEMENT .......11
C - INSTRUCTIONS D’EMPLOI .................................................................................12
1. CHOIX DU FIL DE SOUDAGE........................................................................12
2. CHANGEMENT DU FIL DE SOUDAGE .........................................................13
3. MISE EN MARCHE ET REGLAGES...............................................................13
D - MAINTENANCE ....................................................................................................16
1. GALETS ET GUIDES FILS .............................................................................16
2. TORCHE..........................................................................................................16
3. PIECES DE RECHANGE................................................................................17
4. PROCEDURE DE DEPANNAGE....................................................................18
SCHEMAS ELECTRIQUES ET ILLUSTRATIONS ....................................................67
SAFETY INSTRUCTIONS............................................................................................ 3
A - GENERAL INFORMATION.................................................................................... 8
1. PRESENTATION OF INSTALLATION ............................................................. 8
2. WELDING SET CONSTITUENT ...................................................................... 8
3. FRONT PANEL DESCRIPTION....................................................................... 8
4. DIFFERENT CONFIGURATIONS OF THE MAJOR
400BL
WELDING SETS8
5. OPTIONS.......................................................................................................... 8
6. TECHNICAL SPECIFICATIONS POWER SOURCE....................................... 9
7. WIRE FEED UNIT TECHNICAL SPECIFICATIONS........................................ 9
8. TECHNICAL CHARACTERISTICS OF TORCH COOLING UNIT (OPTION).. 9
9. DIMENSIONS AND WEIGHT ........................................................................... 9
B - STARTING UP...................................................................................................... 10
1. UNPACKING THE SET .................................................................................. 10
2. ELECTRICAL CONNECTIONS TO THE MAINS ........................................... 10
3
. GAS INLET CONNECTION (ON PRESSURE REGULATOR) ...................... 10
4
. TORCH CONNECTION.................................................................................. 10
5
. OPTION COOLING UNIT CONNECTION...................................................... 11
C - INSTRUCTIONS FOR USE.................................................................................. 12
1. CHOOSE THE WIRE...................................................................................... 12
2. CHANGING THE WIRE.................................................................................. 13
3. STARTING UP AND ADJUSTMENT.............................................................. 13
D - MAINTENANCE.................................................................................................... 16
1. WIRE ROLLERS AND GUIDES ..................................................................... 16
2. TORCH ........................................................................................................... 16
3. SPARE PARTS............................................................................................... 17
4. DIAGNOSIS CHART....................................................................................... 18
ELECTRICAL DIAGRAMS AND FIGURES .............................................................. 67
INHALTSVERZEICHNIS
INDICE
SICHERHEITSHINWEISE...........................................................................................19
A - ALLGEMEINE INFORMATIONEN .......................................................................24
1. PRÄSENTATION DER ANLAGE ....................................................................24
2. ANLAGENAUFBAU.........................................................................................24
3. BESCHREIBUNG FRONTSEITE....................................................................24
4. VERSCHIEDENE ANLAGENKONFIGURATIONEN MAJOR 400BL .............24
5. OPTIONEN ......................................................................................................24
6. TECHNISCHE SPEZIFIKATIONEN DER STROMVERSORGUNG...............25
7. TECHNISCHE SPEZIFIKATIONEN DES DRAHTABROLLERS ....................25
8. TECHNISCHE SPEZIFIKATIONEN DES BRENNER-KÜHLAGGREGATES
(OPTION).............................................................................................................25
9. ABMESSUNGEN UND GEWICHT..................................................................25
B - INBETRIEBNAHME ..............................................................................................26
1. AUSPACKEN DER ANLAGE ..........................................................................26
2. ANSCHLUSS AM E-NETZ ..............................................................................26
3. ANSCHLUSS DER GASZULEITUNG (AM DRUCKMINDERER) ..................26
4. BRENNER-ANSCHLUSS................................................................................26
5. ANSCHLUSS DER KÜHLAGGREGAT-OPTION ...........................................27
C - BETRIEBSANWEISUNGEN.................................................................................28
1. AUSWAHL DES SCHWEISSDRAHTES.........................................................28
2. SCHWEISSDRAHT-WECHSEL......................................................................29
3. EINSCHALTEN UND EINSTELLARBEITEN ..................................................29
D- WARTUNG .............................................................................................................32
1. DRAHTROLLEN- UND -FÜHRUNGEN ..........................................................32
2. BRENNER .......................................................................................................32
3. ERSATZTEILE.................................................................................................33
4. ENTSTÖRUNGS-VERFAHREN .....................................................................34
E-SCHALTBILDER UND ABBILDUNGEN ................................................................67
REGOLE DI SICUREZZA .......................................................................................... 19
A - INFORMAZIONI GENERALI................................................................................ 24
1. PRESENTAZIONE DELL’INSTALLAZIONE .................................................. 24
2. COMPOSIZIONE DELL’INSTALLAZIONE..................................................... 24
3. DESCRIZIONE DELLA FACCIATA................................................................ 24
4. VARIE CONFIGURAZIONI DELLE INSTALLAZIONE MAJOR 400BL.......... 24
5. OPZIONI ......................................................................................................... 24
6. CARATTERISTICHE TECNICHE DELLA SORGENTE................................. 25
7. CARATTERISTICHE TECNICHE DEL TRAINAFILO .................................... 25
8. CARATTERISTICHE TECNICHE DEL GRUPPO DI RAFFREDDAMENTOP
DELLA TORCIA (OPZIONE) .............................................................................. 25
9. DIMENSIONI E PESO .................................................................................... 25
B - MESSA IN FUNZIONE ......................................................................................... 26
1. SBALLATURA DELL’INSTALLAZIONE ......................................................... 26
2. COLLEGAMENTO ELETTRICO ALLA RETE................................................ 26
3. COLLEGAMENTO DELL’ARRRIVO DI GAS (SU REGOLATORE DI
PRESSIONE)...................................................................................................... 26
4. COLLEGAMENTO DELLA TORCIA............................................................... 26
5. COLLEGAMENTO DELL’OPZIONE GRUPPO DI RAFFREDDAMENTO..... 27
C - ISTRUZIONI D’USO ............................................................................................. 28
1. SCELTA DEL FILO DI SALDATURA ............................................................. 28
2. CAMBIO DEL FILO DI SALDATURA ............................................................. 29
3. AVVIAMENTO E REGOLAZIONI ................................................................... 29
D - MANUTENZIONE ................................................................................................. 32
1. CUSCINETTI E GUIDAFILI ............................................................................ 32
2. TORCIA........................................................................................................... 32
3. PEZZI DI RICAMBIO ...................................................................................... 33
4. PROCEDURA DI RIPARAZIONE................................................................... 34
SCHEMA ELETTRICO E DISEGNI ........................................................................... 67