Maintenance Manual
MAN-00
135
GENIO DC
(BS-III & BS-IV)
JULY 2011
/Rev1
The repair methods given by the manufacturer in this document are based on the technical specifications
,
current at the time of release. The methods may be modified as a result of changes
introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of
or
whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the
Authorized Service Centre of Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution
© 2011 Mahindra & Mahindra Ltd.
22
Remove lock washer.
Remove plane washer from axle.
Back plate, bearing carrier, bearing and axle can be separated.
Avoid damages and ensure that shaft seal is intact.
Cleaning & Inspection –
•
Clean & Inspect the Bearing, carrier, axle shaft & oil seal.
Greasing –
•
Apply 10-12 gms. Grease in wheel end bearing. 10-15 gms. In bearing carrier cavity.
Assembly –
NOTE:
Assembly is in apposite to the dismantling procedure; follow the same in reverse.
•
Assemble the bearing in carrier assembly.
CAUTION:
Ensure and avoid contamination.
•
Assemble the Axle Shaft along with back plate and shims.
•
Insert plane washer.
•
Insert plane washer and lock clip.
•
Insert locking nut.
Use
MST 621
to tight the lock nut.
NOTE:
Ensure to apply
Locktite 262
on the axle shaft
threads before inserting lock nut.
CAUTION:
•
Clean slotted lock nut with thinner.
•
Align lock washer and apply
Locktite 262
on
shaft thread, leave below 3 threads without
locktite.
•
Use
LEFT HAND ROUGH thread
lock nut on RH side axle shaft and
RIGHT HAND ROUGH
thread
lock nut on LH side axle shaft.
