©
2011
Mahindra
&
Mahindra
Ltd
.
All
rights
reserved.
This
book
may
not
be
reproduced
or
copied,
in
whole
or
in
part,
without
the
written
permission
of
Mahindra
&
Mahindra
Ltd.
About the Maintenance Manual
The maintenance manual outlines the correct standard operating procedures (SOPs) for carrying out
maintenance operations in a
Mahindra GENIO
DC
vehicle. Carrying out the periodic maintenance
operations, as specified, is crucial for safe and trouble-free operation of the vehicle.
The recommended maintenance schedule /operations are published in the owner’s handbook.
This manual covers the correct method of carrying out the maintenance operations, using the correct
process/procedures, tools, parts and lubricants. The manual consists of –
Maintenance Schedule
– The maintenance schedules outlines the operations to be carried out a
specified interval. These operations are Adjust (A), Inspect & Correct (I), Replace (
.
R)
, Clean (C). The
maintenance periods are specified in Kilometers (Kms).
Standard Operating Procedures (SOP)
– Each maintenance operation is coded by a operation code
– 705-MAT-xxxx. Here 705 stands for the model family code, MAT indicating it is a maintenance
operation and xxxx the operation number.
Each maintenance operation is explained step-by-step, in the SOP section of the manual. The man-hours
required to complete the operation is also mentioned along with the operation code. The correct grade of
lubricants /coolants to be used, torque values, special tools are also mentioned wherever applicable.
Check Sheets
– Check sheets for each service list outs the operation which need to be carried out by
the technician, when the vehicles report for scheduled maintenance service. These check sheets need to be
attached to the Repair order.
Repair Code
Repair Time {Manhours}
Job Description
Lubricant Quantity
Lubricant Recommended
Tool Specified
Torque Specified
This chart is only a sample.
Crown
705
