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MHR Radio Controller Instruction Manual

June 2017

Page 1 of 58

Your New Radio Receiver

Thank you for your purchase of Magnetek’s MHR Radio Controller. Magnetek has set a whole
new standard in wireless control performance, dependability, and value with this unique new line
of Mobile Hydraulic Controllers.

If your product ever needs modification or service, please contact one of our representatives at
the following locations:

U.S. Service Information

For questions regarding service or technical information contact:

1.866.MAG.SERV

(1.866.624.7378).

International Service:

+1.262.783.3500

World Headquarters:

Magnetek, Inc.
N49 W13650 Campbell Drive
Menomonee Falls, WI 53051

Telephone:

+1.800.288.8178

Website

:

www.magnetekmobilehydraulic.com

e-mail:

[email protected]

Fax Numbers:

Main:

+1.800.298.3503

Sales:

+1.262.783.3510

Service:

+1.262.783.3508

Canada Service Information:

161 Orenda Road
Unit 1
Brampton, Ontario
L6W 1W3 Canada
Phone: +1.800.792.7253
Fax: +1.905.828.5707

EU Market Contact:

Brian Preston
Magnetek (UK) Ltd.
Unit 3 Bedford Business Centre
Mile Road
Bedford, MK42 9TW UK
Phone: +44.1234.349191
Fax: +44.1234.268955

©2017 MAGNETEK

All rights reserved. This notice applies to all copyrighted materials included with this product,
including, but not limited to, this manual and software embodied within the product. This manual
is intended for the sole use of the person(s) to whom it was provided, and any unauthorized
distribution of the manual or dispersal of its contents is strictly forbidden. This manual may not be
reproduced in whole or in part by any means whatsoever without the expressed written
permission of MAGNETEK.

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Содержание MHR

Страница 1: ...MHR Radio Controller June 2017 Part Number 195 50488 0100 R7 2017 Magnetek Material Handling...

Страница 2: ...netekmobilehydraulic com e mail info magnetekmh com Fax Numbers Main 1 800 298 3503 Sales 1 262 783 3510 Service 1 262 783 3508 Canada Service Information 161 Orenda Road Unit 1 Brampton Ontario L6W 1...

Страница 3: ...CAN CONFIGURATION 33 3 6 PROJECT SPECIFIC OPTIONS 34 3 7 UNIT STATUS 34 3 8 SOFTWARE VERSIONS 35 3 9 SAVE AND EXIT 35 3 10 EXIT WITHOUT SAVE 35 4 0 NORMAL OPERATION 36 4 1 INITIALIZATION 36 4 2 NORMA...

Страница 4: ...equipment where the radio system is used Plant safety rules and procedures of the employers and the owners of facilities where the Magnetek Products are being used Regulations issued by the Occupation...

Страница 5: ...ntenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown below CAUTION...

Страница 6: ...RY OR DEATH AND DAMAGE TO EQUIPMENT FOLLOW YOUR LOCAL LOCKOUT TAGOUT PROCEDURE BEFORE MAINTAINING ANY REMOTE CONTROLLED EQUIPMENT ALWAYS REMOVE ALL ELECTRICAL POWER FROM THE CRANE HOIST LIFTING DEVICE...

Страница 7: ...ver as it pertains to the crane hoist lifting device or other material handling equipment being operated Have knowledge of the use of equipment warning lights and alarms Have knowledge of the proper s...

Страница 8: ...than manual power Operate radio controlled equipment when low battery indicator is on WARNING THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER IF ANY PRODUCT PERFORMANCE OR SAFETY CONCE...

Страница 9: ...D THE 2 4GHZ IS IN COMPLIANCE WITH STANDARD EN 300 228 2 TO LIMIT THE OPERATORS EXPOSURE TO ELECTROMAGNETIC RADIATION AND ENSURE THE BEST POSSIBLE OPERATION OF THE EQUIPMENT THE OPERATOR SHOULD AVOID...

Страница 10: ...TECTION TO MINIMIZE THE RISK OF INJURY WARNING SOME EQUIPMENT THAT CAN BE INTERFACED WITH THIS RADIO CONTROLLER WILL HAVE ENGINE EXHAUST FUME HAZARDS THE OPERATOR SHOULD BE AWARE OF THESE RISKS AND SH...

Страница 11: ...E HANDLING OF ALL LOADS IN ALL ENVIRONMENTAL CONDITIONS WHEN OPERATING THE EQUIPMENT IN WINDY CONDITIONS THE OPERATOR SHOULD ENSURE THAT THE EQUIPMENT CAN BE SAFELY OPERATED AND LOAD HAS A SAFE PLACE...

Страница 12: ...O FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT WARNING DURING ACTIVATION OF THE MACHINE STOP SWITCH ON THE RADIO CONTROLLER THE CONTROLLED MACHINE MAY HAVE COMPO...

Страница 13: ...ESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT WARNING OVERLOADING THE EQUIPMENT CAN LEAD TO HAZARDOUS CONDITIONS IN SOME EQUIPMENT THE INSTALLER SHOULD BE AWARE OF THESE RISKS AND INSTALL T...

Страница 14: ...Radio Controller Instruction Manual June 2017 Page 13 of 58 2 2 MECHANICAL DRAWINGS Figure 01 Remote Antenna marked in red Figure 02 MHR with external antenna red Figure 03 MHR with internal antenna...

Страница 15: ...s an unshielded variable frequency drive as it may cause minor interference 3 Allow adequate room for mounting the receiver Make sure to allow a minimum of 5 between the connector and nearest surface...

Страница 16: ...Digital In5 F3 AD6 Analog Digital In6 Con2 Name Functions A1 IO1 CC Out PWM Out Dig Out Dig In 1 A2 IO2 CC Out PWM Out Dig Out Dig In 2 A3 Return 1 Return for Out 1 2 B1 IO3 CC Out PWM Out Dig Out Di...

Страница 17: ...mitter establishes communication with the MHR They will stop sourcing battery voltage when the machine stop on the transmitter is pressed the OFF position on the OFF ON START is toggled the transmitte...

Страница 18: ...puts and cannot be used as digital inputs If support for digital inputs is required then the analog pins that support 0 to 12V should be used When configured for 4 20mA inputs the input source used on...

Страница 19: ...use of an external diode is not needed for inductive loads NOTE When the return pin is not utilized for PWM or digital outputs a clamping diode must be placed between the source and the output to prov...

Страница 20: ...frequencies of 75 to 1000Hz for closed loop systems and 33 to 1000Hz on open loop systems Contact the factory if PWM frequencies outside of these ranges are desired NOTE In certain applications where...

Страница 21: ...MHR Radio Controller Instruction Manual June 2017 Page 20 of 58...

Страница 22: ...MHR Radio Controller Instruction Manual June 2017 Page 21 of 58...

Страница 23: ...MHR Radio Controller Instruction Manual June 2017 Page 22 of 58...

Страница 24: ...ou will be prompted for a password prior to entering setup mode Example for entering setup mode on the MHR is as follows Press and hold and together at the same time for 5 seconds When the buttons are...

Страница 25: ...creen should now read 3500 Press to move the highlight over to the next digit to the right Press and the screen should now read 3570 Press to move the highlight over to the next digit to the right Pre...

Страница 26: ...description of each menu is also listed The choices are DEVICE CONFIG RF Channel Access Code Password Enable Time Date RF Antenna Set Default Values IO CONFIG I O type Min Max current Ramping Min Max...

Страница 27: ...should read Exit without Save Press to exit setup mode without saving NOTE None of the changes will be saved and the device will then start up with the old configuration settings if the EXIT WITHOUT...

Страница 28: ...hen the Access Code option is selected from the menu the access code is user selectable by using the or buttons Press to move the highlight over to the next digit to the right Password The password is...

Страница 29: ...ntering a password If you choose to enable the password function you can create a new password in the PASSWORD menu option by selecting a four digit numerical password using numbers from 0 to 9 Be sur...

Страница 30: ...igit selected After the last digit is entered on the far right side of the date screen press to return to the setup menu RF Antenna This menu option allows the operator to select between utilizing the...

Страница 31: ...ncies For frequencies used outside of these ranges please contact the factory To adjust the PWM frequency setting select the PWM Frequency option and use the and buttons to cycle through each digit Us...

Страница 32: ...may be changed Config Type This menu option allows the user to set the MHR outputs up for the application in which it is being used The config type options are Unused Digital Output Momentary Current...

Страница 33: ...ies to Open Loop and Current Comp Sets the ramp down time for the output signal being sent The range is 0 to 1000ms Min Duty Cycle Only used for Open Loop PWM Sets the minimum duty cycle percentage Th...

Страница 34: ...gs for CAN 1 and CAN 2 and press the button to enter the setting options selected Press the button to return to the CAN setting option menu The following setting options are used to configure the sele...

Страница 35: ...internal terminating resistor The options menu continues with the CAN 2 settings and they have the same options as the CAN 1 settings detailed above The list of the CAN 2 network options are CAN 2 Pr...

Страница 36: ...cumulative hours the unit has been on Temperature Temperature within the unit s enclosure 3 8 SOFTWARE VERSIONS This section displays the software versions that are active on the MHR There are no use...

Страница 37: ...ng up the MHR in the normal operation mode the MHR will cycle through a few start up screens before going to the normal operation screen 4 1 INITIALIZATION During normal operation start up the MHR wil...

Страница 38: ...s Code indicates the code needed by the Transmitter to control the Receiver If the Transmitter and Receiver Access Code do not match no communication will occur NOTE During initialization of the MHR b...

Страница 39: ...d over the CAN bus Transmitter Battery Indicator The life of the transmitter battery is displayed to indicate when it is time to change batteries This information can also be communicated over the CAN...

Страница 40: ...n MHR faceplate Solid Blue MHR is powered on Solid Green Active communication with transmitter NOTE The PWR COMM LED illuminating solid green only occurs during the sending and receiving of data from...

Страница 41: ...mmunicate with each other WARNING TWO OPERATIONAL TRANSMITTERS WITH THE SAME ACCESS CODES OPERATING AT THE SAME TIME IS A DEFINITE SAFETY HAZARD DO NOT OPERATE THEM AT THE SAME TIME FAILURE TO FOLLOW...

Страница 42: ...JURY OR DEATH AND DAMAGE TO EQUIPMENT 5 3 CONNECTING THE MHR TO A COMPUTER The MHR receiver contains circuits that permit communication with a computer system via USB If the MHR receiver was ordered w...

Страница 43: ...UTILIZED TO PREVENT DAMAGE TO THE MHR THE COMPUTER SYSTEM BEING CONNECTED TO THE MHR OR BOTH 5 4 PROGRAMMING WITH RCP The Radio Control Programmer RCP is a user friendly Windows based interactive radi...

Страница 44: ...433 300 MHz 08 433 350 MHz 09 433 400 MHz 10 433 450 MHz 11 433 500 MHz 12 433 550 MHz 13 433 600 MHz 14 433 650 MHz 15 433 700 MHz 16 433 750 MHz 17 433 800 MHz 18 433 850 MHz 19 433 900 MHz 20 433 9...

Страница 45: ...00 59 418 250 17 416 150 60 418 300 18 416 200 61 418 350 19 416 250 62 418 400 20 416 300 63 418 450 21 416 350 64 418 500 22 416 400 65 418 550 23 416 450 66 418 600 24 416 500 67 418 650 25 416 550...

Страница 46: ...uency by sending the message across multiple frequencies 6 4 FCC STATEMENTS Compliance Statement Part 15 19 This device complies with Part 15 of FCC rules Operation is subject to the following two con...

Страница 47: ...evel is greater than 0 The antenna on the receiver is missing damaged or improperly installed Inspect the antenna on the receiver for damage and try to place the antenna in a location that is visible...

Страница 48: ...of the display The display will only operate from 20 C to 70 C If the display is not functioning it does not mean the unit is not working If the unit is not working due to extreme temperatures an ala...

Страница 49: ...ll outputs shut off Power cycle the system 4 S4 RTC BATTERY LOW The battery for the real time clock is not working The real time clock will not be able to keep current time if unit is powered off Cont...

Страница 50: ...OUT 6 OC ERR When the output was activated a current of over 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware Output is shut off and will not operate until...

Страница 51: ...OUT 13 OC ERR When the output was activated a current of over 3 5A was being drawn by the output The output was shut off to prevent damage to the hardware Output is shut off and will not operate until...

Страница 52: ...t is shut off and will not operate until the cause is fixed and power to the system is cycled Determine the cause of the short fix the cause and power cycle the system 35 S35 OUT 4 VB SHORT When the o...

Страница 53: ...is shut off and will not operate until the cause is fixed and power to the system is cycled Determine the cause of the short fix the cause and power cycle the system 41 S41 OUT 10 VB SHORT When the ou...

Страница 54: ...utput is shut off and will not operate until the cause is fixed and power to the system is cycled Determine the cause of the short fix the cause and power cycle the system 47 S47 OUT 16 VB SHORT When...

Страница 55: ...t is shut off and will not operate until the cause is fixed and power to the system is cycled Determine the cause of the short fix the cause and power cycle the system 53 S53 OUT 6 VB SHORT When the o...

Страница 56: ...is shut off and will not operate until the cause is fixed and power to the system is cycled Determine the cause of the short fix the cause and power cycle the system 59 S59 OUT 12 VB SHORT When the o...

Страница 57: ...t is shut off and will not operate until the cause is fixed and power to the system is cycled Determine the cause of the short fix the cause and power cycle the system 63 S63 OUT 16 VB SHORT When the...

Страница 58: ...ver ever needs repair we always recommend that you have Magnetek perform the repair If you need to refer to a parts list refer to your receiver s drawing that was included in the shipment of your rece...

Страница 59: ...MHR Radio Controller Instruction Manual June 2017 Page 58 of 58 8 0 EU DECLARATION OF CONFORMITY...

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