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MAINTENANCE/SERVICE – M200 ENGINE 

 

Form # 169017

 

160 

Issue – June 2008

 

7.10.8 Gearbox 

7.10.8.1 Lubricant Level 

 

CAUTION 

Park on a flat, level surface, header on the 
ground and the ground speed lever in N-
DETENT position. 

DANGER 

Stop engine and remove key from ignition 
before leaving operator's seat for any 
reason. A child or even a pet could engage 
an idling machine. 

a.  Check the lubricant level every 50 hours or 

weekly as follows: 
1. Park the windrower on level ground, 

shutdown the engine and remove the key. 

2.  Remove plug (A).  The lubricant should be 

visible through the hole or slightly running 
out. 

b.  Add lubricant as follows: 

1.  Raise engine compartment hood to highest 

position. 

2.  Remove breather cap (B), and add lubricant 

until it runs out at (A).  Use SAE 75W-90 API 
Service Class GL-5, Fully Synthetic 
Transmission Lubricant.  SAE J2360 
preferred. 

3.  Replace plug (A) and breather cap (B), and 

tighten. 

A 

B

Содержание M150 2008

Страница 1: ...M150 M200 Self Propelled Windrower OPERATOR S MANUAL MODEL YEAR JUNE 2008 Part 169017 25...

Страница 2: ...200 Self Propelled Windrower CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproduct...

Страница 3: ...Contents and the Index to guide you to specific areas Study the Table of Contents to familiarize yourself with how the material is organized Keep this manual handy for frequent reference and to pass o...

Страница 4: ...ing 21 5 8 WINDSHIELD WIPERS 21 5 9 REAR VIEW MIRRORS 21 5 10 CAB TEMPERATURE 22 5 10 1 Controls 22 5 10 2 Air Distribution 22 5 10 3 Heater Shut Off Valve 22 5 10 4 A C Compressor Protection 23 5 11...

Страница 5: ...OPERATION 94 6 6 1 Header Attachment A Series 94 6 6 2 Header Detachment A Series 96 6 6 3 Auger Speed 98 6 6 4 Reel Speed 99 6 6 5 Knife Speed 100 6 7 R SERIES HEADER OPERATION 101 6 7 1 Header Atta...

Страница 6: ...aintenance 168 7 12 ELECTRICAL SYSTEM 170 7 12 1 Battery 170 7 12 2 Headlights Engine Forward 175 7 12 3 Field lights Cab Forward 177 7 12 4 Flood Lights Forward 177 7 12 5 Flood Lights Rear 178 7 12...

Страница 7: ...5 BOOSTER SPRING KIT 210 9 6 INTERNAL BOOSTER SPRING KIT 210 9 7 LIGHT HEADER FLOTATION KIT 210 9 8 WINDSHIELD SHADES 210 9 9 DISC HEADER VALVE 210 9 10 AM FM RADIO 210 9 11 CENTER LINK SELF ALIGNMEN...

Страница 8: ...practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It is also used as a reminder of good safety practices 2 3 SAFETY SIGNS 2 3 1...

Страница 9: ...SAFETY Form 169017 7 Issue June 2008 Safety Sign Locations continued LIFT LINKAGES 163561 FRONT OF PLATFORM 134070 BEHIND DOOR 109843 BELOW DOOR HANDLE 32744 IN CAB 32744...

Страница 10: ...SAFETY Form 169017 8 Issue June 2008 Safety Sign Locations continued BEL0W DOOR HANDLE 32744 IN CAB 109868 FRONT OF PLATFORM 110989 BEHIND DOOR 109843 IN CAB 109844...

Страница 11: ...SAFETY Form 169017 9 Issue June 2008 Safety Sign Locations continued ON FRAME 42130 ON FAN SHROUD 134068 ON FRAME 110986...

Страница 12: ...SAFETY Form 169017 10 Issue June 2008 Safety Sign Locations continued ON DRINK COOLER 109866 INSIDE FRAME 32743 ON FRAME 110986 ON LIFT LINKAGE 163562...

Страница 13: ...pairment or loss of hearing Wearing a suitable hearing protective device such as ear muffs A or ear plugs B protects against objectionable or loud noises A B Provide a first aid kit for use in case of...

Страница 14: ...for any reason A child or even a pet could engage an idling machine Keep the area used for servicing machinery clean and dry Wet or oily floors are slippery Wet spots can be dangerous when working wi...

Страница 15: ...ound feet or foot pounds lbf in or in lbf pound inches or inch pounds mph miles per hour N DETENT The slot opposite the neutral position on operator s console oz ounces psi pounds per square inch rpm...

Страница 16: ...D DRIVE TIRE Inner Outer 138 7 3522 142 9 3630 158 3 4021 120 7 3066 Outer Outer 134 2 3410 146 1 3712 157 1 3990 Inner Inner 120 1 3050 131 6 3342 150 0 3810 CASTER TIRE Minimum 93 2 2367 115 4 2932...

Страница 17: ...0 11 mph 17 7 km h Lo Range 0 11 mph 17 7 km h Mid Range 0 16 mph 25 7 km h Reverse Cab Fwd 6 mph 9 6 km h Transport Engine Fwd High Range 0 23 mph 37 km h Transmission Type 2 Piston Pumps 1 per Drive...

Страница 18: ...Mirrors One Inside Transport Two Outside Field Radio Two Speakers and Antenna Factory Installed Radio Dealer Installed SYSTEM MONITORING Speeds Ground mph or km h Engine rpm Knife spm Disc rpm Reel rp...

Страница 19: ...1 OPERATOR CONSOLE The console contains controls to operate the windrower as well as amenities for the operator The console position is adjustable to suit each particular operator The console is attac...

Страница 20: ...l flash NOT IN NEUTRAL accompanied by an alarm When the seat is in between cab forward and engine forward positions the engine will shut off if the transmission is not locked in the neutral position T...

Страница 21: ...ecurely fasten your seat belt and ensure trainer s seat belt is fastened if occupied The seat belt can help insure your safety if it is used and maintained Never wear a seat belt loosely or with slack...

Страница 22: ...e cab forward mode or engine forward mode The position of the operator s station automatically determines the lighting IMPORTANT Red reflector tape is applied to aft locations to be visible in engine...

Страница 23: ...utside mounted mirrors provide rear view vision when the tractor is operated in the cab forward mode A single interior mounted mirror provides rear view vision in the engine forward mode FRONT WIPER S...

Страница 24: ...OFF to ON for one second then back to OFF for 5 to 10 seconds Repeat this step ten times 5 10 2 Air Distribution Cab air distribution is controlled through adjustable air vents They are located in the...

Страница 25: ...own by either switch locate the source of the problem and correct it before operating the system The Windrower Control Module WCM monitors the compressor operation and when it senses rapid pressure ch...

Страница 26: ...d Assembly Instruction for radio installation procedures Operating instructions are supplied with the radio 5 13 2 Antenna Mounting A roof mounted antenna base for installing a magnetic antenna is ava...

Страница 27: ...Push Lever Forward OPERATING See Section 7 9 11 CLOSED Pull Lever Back IGNITION SWITCH ACC Fully Counter Clockwise OFF All Electrical Systems Off RUN Clockwise START Fully Clockwise To Crank Engine R...

Страница 28: ...Speed and Direction of Movement F Forward N Neutral N DETENT Engages Neutral Interlock and Applies Park Brake When Steering Locked In Center R Reverse GROUND SPEED RANGE SWITCH Shifts Transmission Sp...

Страница 29: ...ages and disengages header drive IMPORTANT Always move throttle lever back to idle before engaging header drive Do not engage header with engine at full RPM 5 16 2 Header Drive Reverse Button Reverses...

Страница 30: ...functions is located on the cab post above the operator s console 5 16 3 1 Display Selector Switch Selects and displays the settings in the CDM B top line read out for each of the header controls Pres...

Страница 31: ...y Header Conditioner speed automatically adjusts when disc speed is changed 5 16 4 Console Header Switches The operator s console contains switches for the following header functions that are most oft...

Страница 32: ...Heat Water In Fuel Do not Operate Stop Engine FLOAT SWITCH HEADER RIGHT SIDE Changes Header Float Push to Increase Push to Decrease Remembers Setting With Deck Shift Option If Activated With Float Se...

Страница 33: ...hrough Display with CDM Switch or GSL Switch DISPLAY DESCRIPTION ROAD GEAR Upper Line Ground Speed Range Switch In High Range ENGINE HRS Upper or Lower Line Total Engine Operating Time HEADER HRS Uppe...

Страница 34: ...If Metric Area Cut Since Last Reset To Reset Display SUB ACRES On Lower Line And Hold Down Program Switch Until Display Resets 5 7 Seconds TOTAL ACRES TOTAL HECT If Metric Total Area Cut By Machine H...

Страница 35: ...stance Setting 00 0 10 0 Between Cutterbar Ground HEADER ANGLE HEADER SENSOR If Sensor Disabled Angle Setting 00 0 10 0 Header Relative To Ground L FLOAT R FLOAT SENS DISABLED If Sensor Disabled Left...

Страница 36: ...ADER SENSOR If Sensor Disabled Distance Setting 00 0 10 0 Between Cutterbar Ground HEADER ANGLE HEADER SENSOR If Sensor Disabled Angle Setting 00 0 10 0 Header Relative To Ground L FLOAT R Left And Ri...

Страница 37: ...EADER SENSOR If Sensor Disabled Distance Setting 00 0 10 0 Between Cutterbar Ground HEADER ANGLE HEADER SENSOR If Sensor Disabled Angle Setting 00 0 10 0 Header Relative To Ground L FLOAT R Left And R...

Страница 38: ...OR If Sensor Disabled Disc Rotational Speed HEADER HEIGHT HEADER SENSOR If Sensor Disabled Distance Setting 00 0 10 0 Between Cutterbar Ground HEADER ANGLE HEADER SENSOR If Sensor Disabled Angle Setti...

Страница 39: ...de Only See Note 1 HAZARD Indicates Hazard Warning Lights Are On When Is Pressed On CDM HEADER REVERSE Header Drive Running In Reverse HEADER ENGAGED Header Drive Engaged ROAD GEAR With Hi Range Selec...

Страница 40: ...at engine operating speeds above 500 rpm 5 17 4 1 Engine Warning Lights WATER IN FUEL Illuminates Yellow Service Recommended CAUTION Illuminates Yellow Do Not Operate Engine Refer to Display Code DIS...

Страница 41: ...ontinuous Loud Tone Until Oil Pressure Is Regained Low Engine Oil Pressure ENGINE TEMPERATURE Ongoing Intermittent Moderate Tone Until Temperature Is Below 215F 102C Engine Temperature Over 230F 110C...

Страница 42: ...When Operator Not Detected In Seat With Machine Moving Under 3 mph 4 8 km h NOT IN PARK Short Beep With Each Flash GSL or Interlock Switches Not Closed With Key On Engine Off KNIFE OVERLOAD Ongoing I...

Страница 43: ...can be changed by the operator if required NOTE Contact your dealer for information regarding software updates to the electronic modules Your dealer will have the necessary interface tools and access...

Страница 44: ...S S 4 W A Y S T O S E T L2 C 1 4 0 I S C R P M O F F L1 D 1 3 0 P R E S S 4 W A Y S T O S E T L2 C 1 4 0 I S C R P M 2 0 0 0 L1 D 1 3 0 P R E S S 4 W A Y S T O S E T L2 C 1 4 0 I S C R P M 1 9 0 0 L1...

Страница 45: ...A P E R S P E E D L2 C 1 1 4 5 7 5 1 H R S E N A B L E D L2 C 1 1 4 6 4 8 6 H R S L O C K E D L1 D 1 1 5 A U G E R S P E E D L2 C 1 1 4 5 7 5 1 H R S E N A B L E D L2 C 1 1 4 6 4 8 6 H R S L O C K E D...

Страница 46: ...A T I N G F L O A T L2 C 1 4 0 F L O A T H O L D L2 C 1 4 0 H D R F L O A T C O M P L E T E L1 D 1 3 0 E X I T C A L I B R A T I O N L2 C 1 4 0 N O Y E S T O C A L I B R A T E S E L E C T The operator...

Страница 47: ...I T S E N S O R S E T U P L2 C 1 4 0 N O Y E S K N I F E S P E E D S E N S O R L1 D 1 3 0 R E A D S E N S O R I N P U T S L2 C 1 4 0 N O Y E S A C T I V A T E F U N C T I O N S L1 D 1 3 0 S E N S O R...

Страница 48: ...G E R L2 C 1 4 0 G R A S S S E E D L2 C 1 4 0 2 0 F T S K D R A P E R L2 C 1 4 0 2 5 F T S K D R A P E R L2 C 1 4 0 3 0 F T S K D R A P E R W L2 C 1 4 0 3 5 F T S K D R A P E R L2 C 1 4 0 1 5 F T D K...

Страница 49: ...st the operator or technician in locating a specific problem with engine operation Refer to the Appendix for the Error Codes 5 17 7 CDM WCM Fault Codes The CDM displays Fault Codes when there is a fau...

Страница 50: ...the machine Unauthorized modifications may impair the function and or safety and affect machine life The safety information given in this manual does not replace safety codes insurance needs or laws g...

Страница 51: ...am Header Tilt Up Header Index Header Down Return To Cut Header Up Conveyor Speed Header Tilt Down Float Left Increase Float Right Decrease Reel Speed Deck Shift Disc Speed Float Reel Down Header Enga...

Страница 52: ...ual noises If there is any indication of trouble shut down and inspect the machine Follow proper shutdown procedure Refer to Section 6 3 5 3 Shutdown Procedure Operate only in daylight or good artific...

Страница 53: ...15 127 ft lbf 156 172 N m 7 14 2 Caster Wheel Anti Shimmy Dampener Bolts Inboard Bolt Torque 100 ft lbf 135 N m Outboard Bolt Torque 100 ft lbf 135 N m Walking Beam Width Adjustment Bolts Torque 330 f...

Страница 54: ...ve plastic bags and or tape from all sealed openings air cleaner intake exhaust pipe fuel tank 3 Charge battery and install Be sure terminals are clean and cables are connected securely 4 Adjust tensi...

Страница 55: ...r or near machine Before starting engine be sure there is plenty of ventilation to avoid asphyxiation IMPORTANT Do not tow machine to start engine Damage to hydrostatic drives will result WARNING Befo...

Страница 56: ...ill change depending engine temperature 4 When glow plug light goes out turn key to START and crank engine until it starts Leave throttle at IDLE IMPORTANT Do not operate starter for longer than 15 se...

Страница 57: ...CITY Diesel Grade No 2 ASTM D 975 As Per Spec As Per Spec As Per Spec As Per Spec Diesel Grade No 1 2 mix n a 1 Max 0 5 Max Preferred 0 1 Max 45 55 Cold Weather High Alt 460 HFRR f Replace fuel tank...

Страница 58: ...EADING INDICATED CONDITION On Running 13 8 15 0 Normal 16 0 See Note Regulator Out of Adjustment 12 5 See Note Alternator Not Working or Regulator Out of Adjustment Shutdown 12 0 Battery Normal Note D...

Страница 59: ...hydrostatically that is turning the steering wheel varies the hydraulic flow to one drive wheel relative to the other drive wheel The reaction of this type of steering is different than conventional...

Страница 60: ...cked in the straight ahead position o Fully lower header and reel o Disengage header drives o Stop engine and remove key from ignition A child or even a pet could engage an idling machine o Turn off w...

Страница 61: ...osition b Fasten seat belt c Start engine Refer to Section 6 3 5 1 Starting d The M200 has two field speed ranges Set ground speed range switch D to either H for field speed 0 16 mph 0 25 7 km h or L...

Страница 62: ...nders have cleared the area c Move the GSL A rearward to desired speed d Steer as shown 6 3 6 3 Engine Forward Operation a Swivel operator s station to engine forward position as follows 1 Place groun...

Страница 63: ...up a ramp up a hill or up out of a ditch 1 Move the GSL A closer to neutral 2 Switch speed range control D to L low range g Once condition as per f no longer exists 1 Set GSL to not more than half max...

Страница 64: ...ease ground speed as well e To stop the turn return the steering wheel to center 6 3 6 5 Stopping WARNING Do not move ground speed lever rapidly back to neutral Operator may be thrown forward by sudde...

Страница 65: ...ving operator s seat for any reason A child or even a pet could engage an idling machine a Raise rear of tractor slightly so that most of the weight is off the casters using a jack or other lifting de...

Страница 66: ...UTION Operate both steering wheel and ground speed lever slowly for familiarization Remember that steering is more sensitive when speed range control is in Road Speed Position Avoid the common tendenc...

Страница 67: ...ay 2270 2330 RPM M150 2250 2300 RPM M200 at D g Slowly move the GSL E forward to desired speed which will be displayed at F 6 3 8 2 Towing Header With Windrower Tractor WARNING Harvest Header with Tra...

Страница 68: ...r end of lift legs NOTE Pins D are also used to secure weight box to tractor linkage h Disconnect the center link as follows HYDRAULIC LINK M200 STD M150 OPTION 1 Pull up on latch E and locate latch i...

Страница 69: ...il latch C captures the end A 3 Secure latch C with clevis pin D 4 Remove the L pin from end E of aft section if installed 5 Position end F of the forward section into end E of the aft section 6 Lower...

Страница 70: ...y and install locking pins D into pockets and thru tractor legs Secure with hairpin NOTE Pins D were previously removed from the lower header leg attaching point 3 Route the weight box harness E to th...

Страница 71: ...front of lift arms to position F p Activate HEADER DOWN switch in cab to lower lift arms until the lift arm floats up away from the linkage at the rear of the lift arm q Remove the temporary lift pin...

Страница 72: ...Release latch and replace clevis pin e Remove locking pins F securing lift legs to weight box and retain pins for attaching header to tractor f Lower weight box onto blocks and back away g Raise lift...

Страница 73: ...IMPORTANT Temporary lift arm pins MUST be removed when operating the header o Disengage header lift cylinder locks p Lower header to the ground q Remove temporary lift arm pins J from the rear of the...

Страница 74: ...d should attach to tow bar at same height as towing vehicle hitch Towing apparatus should be removed for field operation to avoid interference with windrow WARNING With final drives disengaged the win...

Страница 75: ...rotect the switches instruments tires etc from inclement weather e If no cover is available seal air cleaner intake and exhaust pipe with plastic bags and or waterproof tape f If possible block up win...

Страница 76: ...fall of raised header always engage cylinder stops before going under header for any reason Engage cylinder stops as follows a Press HEADER UP switch to raise header to maximum height NOTE If one end...

Страница 77: ...ields adjust skid shoes down to raise guards when operating at flattest header angle to minimize scooping rocks Adjust header height or adjust header angle to minimize pushing soil 6 4 2 2 Float Adjus...

Страница 78: ...FULLY RETRACTED Auger 75 85 lbf 335 380 N Rotary 95 105 lbf 426 471 N Draper 50 70 lbf 220 310 N With Stabilizer Transport Wheels Raised if equipped b If necessary coarse adjust the float with the dra...

Страница 79: ...ylinders fully retracted e Using left float switch push to increase float or to decrease float on left side of header DISPLAY will indicate selected float for left side for example 8 0 L FLOAT R XX X...

Страница 80: ...Note high and low end of header e Place wooden blocks under header cutterbar and legs and lower header onto blocks so that members A lift off links B Stop engine DANGER Stop engine and remove key from...

Страница 81: ...der drive switch to engage header drive A slight delay between switch on and operating speed is normal 3 Push switch to disengage header drive b Reverse the header operation as follows 1 Disengage hea...

Страница 82: ...the tilt control on the go Instead use the header height switch Change header angle as follows a To decrease flatten header angle operate HEADER TILT UP switch on GSL handle so that cylinder A retract...

Страница 83: ...ws IMPORTANT The windrower must be running with the header engaged 1 RETURN TO CUT switch must be off indicator light is off 2 Adjust the header to the desired height with the HEADER UP or HEADER DOWN...

Страница 84: ...s past the pre set height 3 If the header angle is changed double click two clicks within 0 5 seconds the HEADER TILT UP or HEADER TILT DOWN switch and the header will return to the pre set angle NOTE...

Страница 85: ...ite side b Remove hairpin on pins D and remove pins from header legs CAUTION Check to be sure all bystanders have cleared the area c Start the engine and activate header down button on the GSL to full...

Страница 86: ...K until hook engages pin on header and is locked NOTE If optional centerlink self alignment kit system is installed activate link lift cylinder from in the cab to lower center link onto header g Rais...

Страница 87: ...ith hairpin l Disengage lift cylinder stops m Start engine and activate header lift cylinders switch on GSL to lower header fully n Stop engine and remove key o Connect header drive P and electrical h...

Страница 88: ...header stand B by pulling spring loaded pin C Release pin to lock stand e Remove pin D from linkage to disengage float springs and insert in storage hole E Secure with lynch pin f Disengage lift cylin...

Страница 89: ...INK M200 STD M150 OPTION 1 Start engine and activate header tilt cylinder switch on GSL to release load on center link cylinder 2 Disconnect center link by lifting release J and lift hook K off header...

Страница 90: ...und cutting speed can be maintained using this feature IMPORTANT Windrower must be moving CAUTION Check to be sure all bystanders have cleared the area Example Windrower is operating at 8 mph with Hea...

Страница 91: ...Point 6 5 3 3 Reel Only Speed Set the speed of the reel independently of ground speed as follows CAUTION Check to be sure all bystanders have cleared the area NOTE This procedure can also be used to c...

Страница 92: ...ise in the cab Ground cutting speed can be maintained using this feature NOTE This procedure can also be used to change the draper speed on the go These changes become the new set points IMPORTANT Win...

Страница 93: ...us Index is less than the Minimum Draper Speed Set Point 6 5 4 3 Draper Speed Independent of Ground Speed Set the speed of the draper independently of ground speed as follows NOTE This procedure can a...

Страница 94: ...the knife speed reverts to a range from 0 1400 strokes per minute and the operator can then pre set the speed NOTE The knife speed cannot be programmed outside the range specified for each header HEA...

Страница 95: ...all bystanders have cleared the area a Engage header b Using HEADER TILT SWITCHES set center link to mid range position 05 0 on DISPLAY c Push deck shift switch to desired delivery position See oppos...

Страница 96: ...actor forward so that feet C on tractor enter boots B on the header Continue to drive slowly forward until feet engage the boots and header nudges forward d Connect center link as follows MECHANICAL L...

Страница 97: ...working on or around raised header f Engage lift cylinder stops on both lift cylinders g Install pin A through each boot and foot and secure with hairpin IMPORTANT Ensure pin A is fully inserted and...

Страница 98: ...on both lift cylinders c Remove hairpin from pin A and remove pin from left and right header boots B on header d Lower stand C by pulling pin D inverting stand and re locating on bracket Reinsert pin...

Страница 99: ...ivate header tilt cylinder switch on GSL to release load on center link cylinder K 2 Lift hook release L and lift hook M off header pin NOTE If optional center link lift cylinder is installed lift rel...

Страница 100: ...ders On A40 D double knife headers the auger speed can be changed independently from the reel speed with a switch on the CDM CAUTION Check to be sure all bystanders have cleared the area DISPLAY HEADE...

Страница 101: ...so changes CAUTION Check to be sure all bystanders have cleared the area NOTE This procedure can also be used to change the auger speed on the go These changes become the new set points 51 00 85 00 EN...

Страница 102: ...HEADER and the knife speed reverts to a range from 0 1400 strokes per minute and the operator can then pre set the speed HEADER DESCRIPTION KNIFE SPEED Strokes Per Minute SPM TYPE SIZE MINIMUM MAXIMUM...

Страница 103: ...tor forward so that feet C on tractor enter boots B on the header Continue to drive slowly forward until feet engage the boots and header nudges forward d Connect center link as follows MECHANICAL LIN...

Страница 104: ...ve key DANGER To avoid bodily injury from fall of raised header always engage header lift cylinder stops when working on or around raised header f Engage lift cylinder stops on both lift cylinders g I...

Страница 105: ...ve pin from left and right header boots B on header d Remove pin C from linkage to disengage float springs and insert in storage hole D Secure with hairpin e Disengage lift cylinder stops f Start engi...

Страница 106: ...e J and lift hook K off header pin NOTE If optional center link lift cylinder is installed lift release J and then operate the link lift cylinder from the cab to disengage the center link from the hea...

Страница 107: ...if the header is detached and then re attached to the tractor the disc will operate at the original set point CROP CONDITION DISC RPM Alfalfa Heavy 2300 2500 Light 1800 2000 Sudan Sorghum Haygrazer T...

Страница 108: ...fitting clothing and cover long hair Never wear dangling items such as scarves or bracelets Wear protective shoes with slip resistant soles a hard hat protective glasses or goggles and heavy gloves I...

Страница 109: ...P 15 Compressor Oil Cab Air Conditioning Compressor Lubricant 7 3 3 Lubricants LUBRICANT SPEC DESCRIPTION USE Grease SAE Multi Purpose High Temp Extreme Pressure EP2 Performance With 1 Max Molybdenum...

Страница 110: ...nts increase torque values by 5 7 4 1 1 SAE Bolts BOLT DIA A NC BOLT TORQUE SAE 5 SAE 8 lbf ft N m lbf ft N m 1 4 9 12 11 15 5 16 18 24 25 34 3 8 32 43 41 56 7 16 50 68 70 95 1 2 75 102 105 142 9 16 1...

Страница 111: ...1 4 1 1 16 1 1 4 75 102 1 1 6 1 3 16 1 3 8 90 122 1 1 6 1 5 16 1 1 2 105 142 3 4 1 8 1 5 8 1 7 8 140 190 3 4 1 8 1 7 8 2 1 8 160 217 1 2 1 12 The torque values shown are based on lubricated connectio...

Страница 112: ...ks C and D stops it at approximately a 40 angle b To close hood 1 Pull down on strap B grasp the hood when within reach and lower until hood engages latch A c Open the hood at the highest position as...

Страница 113: ...n release latch A and move platform forward until it stops and latch re engages 7 6 2 Opening Closing Platform for Major Servicing To improve access to the hydraulics plumbing and battery the platform...

Страница 114: ...not stand on the platform in the unlocked position It is unstable and may result in a fall 5 Swing link D under platform b Close platform as follows 1 Swing link D out from under platform all the way...

Страница 115: ...tenance Checklist provided to keep a record of scheduled maintenance Refer to Section 7 15 Maintenance Schedule 7 7 1 Procedure DANGER Stop engine and remove key from ignition before leaving operator...

Страница 116: ...OP LINK TWO FITTINGS BOTH SIDES WALKING BEAM PIVOT CASTER PIVOT BOTH SIDES FORKED CASTER SPINDLE BEARINGS TWO PLACES BOTH WHEELS High Temp Extreme Pressure EP2 Performance With 1 Max Molybdenum Disulp...

Страница 117: ...hould return to normal 4 If the engine does not shut down the seat position switches require adjustment See your MacDon dealer d With the windrower moving at less than 3 mph 1 Stand up out of the seat...

Страница 118: ...r tighten or loosen the pivot The nut should be tightened to snug and then backed off turn c Tighten jam nut C d Check movement of GSL e Reinstall the control panel B with the five screws A 7 8 3 2 GS...

Страница 119: ...h new ones 3 Attach link E to arms with bolts B spring washer F and nuts C and D Ensure spring washer F is orientated as shown 4 Tighten upper nut D until spring washer F is flat and then back off 1 t...

Страница 120: ...eplace switch as follows a Place GSL in N DETENT shutdown engine and remove key b Remove the five screws A securing control panel B to console remove panel and store in the tray c From inside the cons...

Страница 121: ...NANCE SERVICE Form 169017 119 Issue June 2008 f Position switch support C inside console and push rubber nuts D into holes g Check operation of switch h Reinstall control panel B with five screws A C...

Страница 122: ...ent Cleaner Gun clean element with compressed air 3 Hold nozzle next to inner surface and move up and down pleats IMPORTANT Air pressure must not exceed 100 psi 700 kPa Do not direct air against outsi...

Страница 123: ...er F and position on cab wall over opening e Secure to cab wall with knobs D 7 8 6 3 A C Condenser The air conditioning condenser should be cleaned daily with compressed air and more frequent cleaning...

Страница 124: ...vent damage to the system These switches do not require any regular servicing or maintenance so if problems occur and the switches are suspect contact your dealer If the compressor cycles rapidly due...

Страница 125: ...nozzle inspection is recommended every 2000 hours See your dealer 7 9 2 Manually Turning Engine To manually turn the engine with the flywheel an access hole is provided on the left cab forward side f...

Страница 126: ...ct the battery k Close hood and move maintenance platform back to working position 7 9 3 Oil Level Check engine oil level frequently and watch for any signs of leakage NOTE During the break in period...

Страница 127: ...engine should be warm prior to changing the oil a Stop the engine and remove the key b Place a drain pan of about 5 U S gallons 20 litres under the engine oil drain c Remove oil pan drain plug C and a...

Страница 128: ...lug C m Remove oil filler pipe cap B and add engine oil The engine requires 10 6 U S quarts 10 litres of SAE 15W40 Compliant with SAE Specs for API Class SJ and CH 4 Engine Oil n Operate the engine at...

Страница 129: ...vate when operating in extremely dirty conditions in which case the filter element should be cleaned Under normal operating conditions filter servicing should be performed at the specified interval Re...

Страница 130: ...r at least every three years IMPORTANT The secondary inner element should be replaced every third time the primary element is changed g Clean inside of canister and cover with a damp cloth IMPORTANT L...

Страница 131: ...h end cap fully onto housing r Rotate end cap clockwise until catch G engages housing to prevent end cap from turning s Close engine compartment hood 7 9 5 2 Charge Air Cooling After the intake air pa...

Страница 132: ...an idling machine WARNING To avoid personal injury or death from explosion or fire do not smoke or allow flame or sparks near windrower when servicing a Open engine compartment hood to highest positio...

Страница 133: ...supply valve E under fuel tank c Change primary filter C as follows 1 Clean around the filter head F 2 Disconnect Water In Fuel WIF sensor G from bottom of filter 3 Remove filter C with a filter wrenc...

Страница 134: ...use a filter wrench to install the filter Over tightening can damage the gasket and filter e Open fuel valve E under fuel tank f Close engine compartment hood 7 9 6 3 Draining Fuel Tank Draining the f...

Страница 135: ...A fuel water separator is incorporated into the primary fuel filter The separator is equipped with a sensor G that detects water in the fuel and alerts the operator on the CDM Drain the water and sedi...

Страница 136: ...oosen any fittings Personal injury and property damage can result IMPORTANT Bleeding the fuel system is not recommended nor required Manual priming may be required if The fuel filter is not filled pri...

Страница 137: ...result To service the cooling system perform the following DANGER Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling m...

Страница 138: ...preferably before off season storage Tester should indicate protection to temperatures of 30 F 34 C b Replace the cap if spring is stuck c Close engine compartment hood and move maintenance platform...

Страница 139: ...ne and turn temperature control knob to high Run engine until normal operating temperature is reached l Stop engine and drain water out before rust or sediment settles See steps d to g m Close drain v...

Страница 140: ...pet could engage an idling machine a Check the lubricant level every 50 hours as follows 1 Park the windrower on level ground shutdown the engine and remove the key 2 Remove plug A The lubricant shou...

Страница 141: ...gallon 4 litres under the gearbox c Remove drain plug C and allow the oil to completely finish draining d Install the drain plug C and remove the check plug A e Unscrew breather cap B and add lubrican...

Страница 142: ...ow exhaust gases to escape to the cab c Dents or crushed portions of any tubing create exhaust flow restriction and increase back pressure significantly Even relatively small dents will cause decrease...

Страница 143: ...ension and re adjust as required 7 9 10 2 A C Compressor Belt Replacement a Shutdown the engine and open engine compartment access hood to lowest level Refer to illustration opposite b Loosen compress...

Страница 144: ...tall new belt D around fan and onto pulleys in order 3 2 1 i Insert the drive end of a inch drive ratchet wrench into the belt tensioner C j Rotate tensioner counterclockwise until belt D can be slipp...

Страница 145: ...h as in light crop conditions which do not require the maximum engine rpm Reduced engine speed lowers fuel consumption noise levels and exhaust emissions in addition to reducing engine wear Programmin...

Страница 146: ...then every 1000 hours by your Windrower dealer A general engine inspection including the fuel injection pump and nozzle inspection is recommended every 2000 hours See your dealer 7 10 2 Oil Level Che...

Страница 147: ...partment hood 7 10 3 Changing Oil and Oil Filter NOTE The engine should be warm prior to changing the oil a Stop the engine and remove the key b Open engine compartment hood to lowest position c Place...

Страница 148: ...r Over tightening can damage the gasket and filter n Install the oil pan drain plug B o Remove oil filler pipe cap E and add engine oil The engine requires 15 8 U S quarts 15 litres of SAE 15W40 Compl...

Страница 149: ...cleaning NOTE The warning light could activate when operating in extremely dirty conditions in which case the filter element should be cleaned Under normal operating conditions filter servicing should...

Страница 150: ...ngs or at least every three years IMPORTANT The secondary inner element should be replaced every third time the primary element is changed f Clean inside of canister and cover with a damp cloth IMPORT...

Страница 151: ...housing to prevent end cap from turning r Close engine compartment hood 7 10 5 Aspirator Hose and Check Valve Replacement Inspect hose and valve for signs of overheating that may result if the check v...

Страница 152: ...150 Issue June 2008 d Assemble hose clamps B to hose and attach hose assembly to muffler and air filter e Ensure arrows on inlet side of check valve points up f Tighten clamps and install plastic tie...

Страница 153: ...e compartment hood to highest position b Locate filter A on vent line against hydraulic oil reservoir c Release hose tension clamps B and slide away from filter Pull hoses off filter d Position new fi...

Страница 154: ...nd tighten drain 4 If equipped remove wiring harness from sensor H on bottom of glass bowl J 5 Hold glass bowl and remove screw K Remove glass bowl from filter 6 Remove filter C with a filter wrench 7...

Страница 155: ...owl is full and resistance is felt on the pump If engine does not start repeat this procedure h Close engine compartment hood 7 10 6 3 Separator A fuel water separator is incorporated into the primary...

Страница 156: ...and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine a Stop the engine and remove the key b Open engine compartment hood to...

Страница 157: ...automatically if the fuel filters are changed in accordance with instructions WARNING The fuel pump high pressure fuel lines and fuel rail contain extremely high pressure fuel Never loosen any fitting...

Страница 158: ...l result To service the cooling system perform the following DANGER Stop engine and remove key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling...

Страница 159: ...ly preferably before off season storage Tester should indicate protection to temperatures of 30 F 34 C b Replace the cap if spring is stuck c Close engine compartment hood and move maintenance platfor...

Страница 160: ...alve C CAUTION To avoid personal injury from hot coolant do not remove plug until engine cools i Remove drain plug D in engine block so that coolant drains It is located at the forward right hand end...

Страница 161: ...flush system with clean water See steps k to m Inspect radiator hoses and fittings for leaks q Close radiator drain valve B and replace block drain plug D r Fill system through radiator filler pipe A...

Страница 162: ...an idling machine a Check the lubricant level every 50 hours or weekly as follows 1 Park the windrower on level ground shutdown the engine and remove the key 2 Remove plug A The lubricant should be vi...

Страница 163: ...gearbox c Remove drain plug C and allow the oil to completely finish draining d Install the drain plug C and remove the check plug A e Unscrew breather cap B and add lubricant The gearbox will require...

Страница 164: ...low exhaust gases to escape to the cab c Dents or crushed portions of any tubing create exhaust flow restriction and increase back pressure significantly Even relatively small dents will cause decreas...

Страница 165: ...B 3 Pry compressor away from engine so that a force of 8 to 12 lbf 35 55 N deflects the belt A 3 16 inch 5 mm at mid span 4 Tighten compressor mounting hardware 5 Recheck tension and re adjust as requ...

Страница 166: ...belt A tension d Remove belt A e Insert the drive end of a inch drive ratchet wrench into the belt tensioner C f Rotate tensioner counterclockwise until fan belt D can be slipped off pulley E Release...

Страница 167: ...pulleys m Pry compressor away from engine so that a force of 8 to 12 lbf 35 55 N deflects the belt A 3 16 inch 5 mm at mid span n Tighten compressor mounting hardware B o Recheck tension and re adjust...

Страница 168: ...key b Raise engine compartment hood fully c If rotors A are plugged clean as follows 1 Remove nut B 2 Pivot rotor assembly C away from screen 3 Blow out debris from rotors A with compressed air d Pus...

Страница 169: ...08 0 24 in 2 6 mm from screen near the center 3 Re tighten nut B 4 Loosen the two motor mount bolts H 5 Move motor duct assembly J to obtain 0 04 0 32 in 1 8 mm gap to screen at full rotation of the d...

Страница 170: ...any reason A child or even a pet could engage an idling machine a Stop engine and remove key b Raise engine compartment hood fully c Push latch A and open screen assembly access door B Secure with rod...

Страница 171: ...air cooler S air conditioning condenser E and cooling box T with compressed air k Slide oil cooler K back into cooling box l Close side access door J raise guard H and lock with lever G m Close side d...

Страница 172: ...alternator or battery disconnected With battery cables disconnected and engine running a high voltage can be built up if terminals touch the frame Anyone touching the frame under these conditions wou...

Страница 173: ...low all instructions and precautions furnished by the battery charger manufacturer Charge at recommended rates and times 7 12 1 3 Boosting A twelve volt battery can be connected in parallel to with th...

Страница 174: ...r and battery as gas given off by electrolyte is explosive Battery electrolyte causes severe burns Avoid contact with skin eyes or clothing Wear protective eyewear and heavy gloves WARNING If electrol...

Страница 175: ...s C securing strap D to frame and remove strap f Lift batteries off holder E RATING GROUP CCA VOLT MAX DIMENSION Heavy Duty Off Road Vibration Resistant BCI 29H or 31A 750 12 13 25x7 37x9 44 in 337x18...

Страница 176: ...les and alternator wire e Always disconnect battery ground cable when working with the alternator or regulator f Never attempt to polarize alternator or regulator g If wires are disconnected from the...

Страница 177: ...d remove the key c Turn on the headlights A and switch to lo beam d Align the headlights to the following specifications by turning adjusting screws B Adjustments are for lo beam Light beams laterally...

Страница 178: ...ls or other chemicals from your skin will cause the bulb to fail prematurely e Align lugs on new bulb with slots G in body and push into place f Secure bulb with wire retainer E g Replace rubber insul...

Страница 179: ...and remove light assembly b Replace the bulb as described in Section 7 12 2 2 7 12 4 Flood Lights Forward The forward floodlights are not adjustable Replace bulbs as follows a Shutdown engine and remo...

Страница 180: ...ht into light receptacle ensuring top is up and secure with bezel C and screws B 7 12 5 Flood Lights Rear 7 12 5 1 Adjustment The rear floodlights are best adjusted with the machine in the field or th...

Страница 181: ...connector M i Position light into light receptacle ensuring top is up and secure with bezel J and screws H 7 12 6 Red and Amber Lights a Shutdown engine and remove the key Turn off the lights NOTE Hol...

Страница 182: ...ckwise until it locks g Push gauge into console h Locate bracket F onto back of gauge and secure with nut E Tighten nut to 75 96 in oz 530 678 mN m i Replace gauge access hole decal D 7 12 8 Dome Ligh...

Страница 183: ...ove right cab forward side platform rearward cab forward c Remove wing nut A and remove fuse box cover B d Refer to decal on inside of cover for identification of fuses and circuit breakers See illust...

Страница 184: ...MAINTENANCE SERVICE Form 169017 182 Issue June 2008...

Страница 185: ...orward side platform rearward cab forward c To check condition of fuse pull tab F and open cover G d Visually examine fuse H for indications of melting e To remove fuse H remove two nuts J and pull fu...

Страница 186: ...stalling any replacement hose flush the inside of it with unused diesel fuel or unused commercial petroleum cleaning solvent for ten seconds minimum Do not use water water soluble cleaners or compress...

Страница 187: ...Cooling Box Maintenance 7 13 4 Hydraulic Oil Filters NOTE Change hydraulic oil filters after the first 50 hours of operation and every 500 hours thereafter Filter A part 112419 and filter B part 1104...

Страница 188: ...Windrower Dealer or refer to the Technical Service Manual for your Windrower TRACTOR MODEL HEADER MODEL APPLICATION SYSTEM SUGGESTED OVERLOAD WARNING SETTING psi kPa TRACTOR PRESSURE COMP SETTING psi...

Страница 189: ...key from ignition before leaving operator s seat for any reason A child or even a pet could engage an idling machine a Lower header to ground stop engine and remove key b Move left cab forward side pl...

Страница 190: ...eck the charge pressure relief valve Refer to following section d If charge pressure still cannot be maintained do not operate the windrower Contact your windrower dealer 7 13 6 2 Charge Pump Pressure...

Страница 191: ...e g Remove pressure gauge hose and reinstall cap A to fitting 7 13 7 Hoses and Lines Check hydraulic hoses and lines daily for signs of leaks WARNING Avoid high pressure fluids Escaping fluid can pene...

Страница 192: ...is correctly seated before inflating to operating pressure Do not remove install or make repairs to a tire on a rim unless you have the proper equipment and experience to perform the job Take the tire...

Страница 193: ...lass GL 5 Extreme Pressure Gear Lubricant After first change use SAE 75W 90 API Service Class GL 5 Fully Synthetic Transmission Lubricant SAE J2360 preferred c Replace plugs and tighten d Change the l...

Страница 194: ...up windrower tractor under leg jack point and raise windrower tractor wheel slightly off ground e Undo wheel nuts C and remove wheel f To install new tire ensure that air valves are on outside and tir...

Страница 195: ...im Never weld a wheel rim Make sure all the air is removed from a tire before removing the tire from the rim Never use force on an inflated or partially inflated tire Make sure the tire is correctly s...

Страница 196: ...5X16 A 10 38 200 91 10X16 B 18 69 380 170 16 5X16 1 C 41 158 830 377 Weights are given for typical calcium chloride and water mixtures Weight is reduced by 20 if only water is used for areas that do...

Страница 197: ...unaway shut off engine and remove key before performing any of the following checks and or adjustments a Remove the caster wheel as follows 1 Park windrower on level ground and block all wheels 2 Plac...

Страница 198: ...4000 lb 1816 kg capacity or other suitable lifting device until the wheel is slightly off the ground 4 Undo the six wheel bolts E and remove wheel from hub b Install the caster wheel as follows 1 Posi...

Страница 199: ...and lubricants specified in Section 7 3 Recommended Fuel Fluids and Lubricants Service Intervals The recommended service intervals are in hours of operation Where a service interval is given in more t...

Страница 200: ...eam Center Pivot 3 Grease Top Lift Link Pivots 4 Grease Forked Caster Spindle Bearings 5 Clean Cab Fresh Air Intake Filter 6 Check Gear Box Oil Level 100 HOURS OR ANNUALLY 1 Clean Cab Air Return Filte...

Страница 201: ...EQUIRED BUT IS AT THE OWNER OPERATOR S DISCRETION A C Condenser Charge Air Cooler Engine Oil Level Engine Coolant Level Fuel Tank Fuel Filter Water Trap Hydraulic Hoses And Lines Hydraulic Oil Cooler...

Страница 202: ...Oil And Filter Fuel Filters Engine Valve Tappet Clearance 1 st M200 ONLY Engine Air Cleaner Filter Element M200 ONLY Crankcase Breather M200 ONLY Gearbox Lubricant Hydraulic Oil Filters 1000 HOURS Dr...

Страница 203: ...ity of wiring and breaker manual reset 7 12 11 Loose connection at fuel pump Ensure connector at pump is fully pushed in ECM fuse 1 of 2 blown Replace 7 12 11 ECM Ignition relay faulty Neutral Logic r...

Страница 204: ...pressure 7 13 1 Engine Overheats Low coolant level Fill reserve tank to proper level Check system for leaks 7 9 7 1 Engine overloaded Reduce ground speed 6 3 6 Defective radiator cap Replace cap 7 9...

Страница 205: ...ove GSL to neutral Move steering wheel to center position Disengage header clutch 6 3 6 6 3 5 1 5 16 1 Relay not functioning Check relay and wire connections 7 12 11 Loose or corroded battery connecti...

Страница 206: ...control valve Appropriate solenoids not being energized by activating switch Contact MacDon dealer Header Or Reel Lifts But Lacks Power Relief pressure too low or contaminant in relief valve Check adj...

Страница 207: ...il level Check oil reservoir level 7 13 1 Power hubs disengaged Engage power hubs 6 3 8 3 Damaged hydraulic lines preventing proper oil flow Replace damaged lines Steering controls worn or defective C...

Страница 208: ...mp or motor Contact MacDon dealer Air in system Check lines for leakage Hydraulic Oil Filter Leaks At Seal Not properly tightened Tighten filter element 7 13 4 Damaged seal or threads Replace filter o...

Страница 209: ...our From Air Louvers Plugged drainage hose Blow out hose with compressed air Dirty filters Clean filters 7 8 6 1 7 8 6 2 Air Conditioning Not Cooling Low refrigerant level Add refrigerant Switch conta...

Страница 210: ...denser 6 6 3 3 Evaporator fins clogged Clean evaporator fins under cab floor 7 8 6 4 Too little refrigerant in system Contact MacDon dealer Clogged expansion valve Clogged receiver drier Excessive moi...

Страница 211: ...Contact MacDon dealer Incorrect super heat adjustment in expansion valve Thermostat defective Defective blower switch or blower motor Partially open improper ground or loose connection in compressor...

Страница 212: ...ard equipment on left side 9 7 LIGHT HEADER FLOTATION KIT Available for headers that do not require as much spring tension for float Installation instructions are included 9 8 WINDSHIELD SHADES Retrac...

Страница 213: ...17 Cooler 23 Daily check 52 Deck Shift Switch 29 Dimensions 14 Disc Header attachment 101 detaching 103 disc speed set point 105 disc speed switch 29 Display set up 44 Display Warnings 39 Draper Heade...

Страница 214: ...ht control 81 levelling 78 lift cylinder stops 74 monitoring 30 on off switch 27 operation 74 position switch 29 programming 41 return to cut 81 reverse 79 reverse switch 27 stand 84 troubleshooting 2...

Страница 215: ...e Inflation caster wheels 193 drive wheels 190 Torques 108 Towing header 65 tow pole 67 Towing Windrower 72 Traction Drive System GSL adjustment 116 hub locks 73 park brake 118 park brake switch 118 s...

Страница 216: ...detected E 41 R E E L A F T V 2 C Reel aft solenoid V2C fault detected E 42 R E E L F O R E V 4 C Reel fore solenoid V4C fault detected E 43 R E E L U P D O W N V 4 B Reel up down solenoid V4B fault...

Страница 217: ...tic Intermittent or Incorrect 3 Red 131 91 Accelerator Pedal or Lever Position Sensor Circuit Voltage Above Normal or Shorted to High Source 4 Red 132 91 Accelerator Pedal or Lever Position Sensor Cir...

Страница 218: ...ntake Manifold Air Temperature Sensor Circuit Voltage Above Normal or Shorted to High Source 4 Amber 154 172 Intake Manifold Air Temperature Sensor Circuit Voltage Below Normal or Shorted to Low Sourc...

Страница 219: ...rately Severe Level 18 Amber 441 Battery 1 Voltage Low Data Valid but Below Normal Operational Range Moderately Severe Level Ambient Air Temperature 171 3 Amber 249 Ambient Air Temperature Sensor Circ...

Страница 220: ...Power Lost without Ignition Off Data Erratic Intermittent or Incorrect Controller 1 629 12 Red 111 Engine Control Module Critical internal failure Bad intelligent Device or Component Calibration Memor...

Страница 221: ...ly or Out of Adjustment 8 142 342 Abnormal signal frequency Intake Air Heater 1 729 3 Amber 2555 Intake Air Heater 1 Circuit Voltage Above Normal or Shorted to High Source 4 Amber 2556 Intake Air Heat...

Страница 222: ...None 211 Additional Auxiliary Diagnostic Codes logged Condition Exists Control Module Identification Input State 1563 2 Amber 1256 Control Module Identification Input State Error Data Erratic Intermi...

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