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Index

A

Automatic disconnection of charging in the event of a
pr obl eme ......................................................................... 16
Automa tic  LBC  braki ng ................................................. 23

B

Before  leav ing  the  truck ................................................. 25

C

Changing the battery using a gantry (front exit
model)................................................ ............................. 19
Changing the battery using a hoist..................... ......... 19
Chang ing  the  hydra ulic  fluid ......................................... 39
Charging  the  battery  with  a  in-built  charger* .............. 16
Checking  and  adjusting  the  belt  tension .................... 34
Checking  and  adjusting  the  brake  contr ol .................. 34
Check ing  braki ng  syste m ............................................. 13
Checking  for  leaks  in  the  hydraulic  s ystem ................ 35
Checking  miscellaneous  joints ................................... 37
Checking  the battery  charge  state ............................... 14
Checking  the  condition  and  fastening  of  electrical
cable s  and  connection s ................................................ 36
Checking the condition of the battery cables,
termin als  and  conne ctor ............................................... 17
Checking the condition of the battery cables,
termin als  and  conne ctor ............................................... 33
Checking the  condition of  the wheels ......................... 30
Checking the electrolyte level, and topping up
with  water ........................................................................ 18
Checking the electrolyte level, and topping up
with  water ........................................................................ 32
Checking the  electrolyte specific  gravity ...................... 18

Checking the  electrolyte specific  gravity ...................... 32
Checking the forward/reverse and lift/lower controls 13
Check ing  the  horn  operation ........................................ 13
Checking  the hydraulic  fluid level ................................ 35
Checking  the  mechanical  fitting  of  components........ 38
Checking the  safety rever se button ............................. 13
Checking the tightness  of the wheel nuts ................... 30
Checks  prior  to  initial  operation ................................... 12
Cleaning and che cking contacts  for wear ................... 36
Cleaning  the battery  and battery  compartment .......... 33
Clean ing  the  electrical  panel ........................................ 36
Clean ing  the  hydra ulic  filter .......................................... 38
Clean ing  the  truc k .......................................................... 30
Combination  hour  meter  (operation) ........................... 10
Connecting  / disconnecting  the battery  connector ..... 15
Con tro ls ............................................................................ 9
Counte rcur rent  braki ng ................................................. 23

D

Daily  checks  prior  to  use .............................................. 12
Defini tion  of safety  terms .............................................. 11
Discharge  limiter  /  indicator ......................................... 10

E

Electrical characteristics  of the charger ...................... 16
Electrical  circuit  diagram ........................................ 42-49

F

Fitting  and  adjustment  of the  stabiliser  wheel ........... 30
Forward travel / Reverse travel ..................................... 21
Fu se s .............................................................................. 32

G

Gener al  infor mation ....................................................... 27
Gener al  view ..................................................................... 8

H

Horn  contr ol .................................................................... 23
Hydr aulic  syste m  diagr am ............................................ 41

I

Index ...........................................................................5 0/51
Indication of  the direction  of travel ............................... 20
Ind ica tor s ........................................................................ 10
Inspection  and  maintenance  after  first  50  hours  of
opera tion  * ...................................................................... 27
Inspection  and  maintenance  schedule ................. 28-29
Inspection/replacement  of  the  pump  motor
br us he s ........................................................................... 38
Inspection/replacement  of  the  traction  motor
br us he s ........................................................................... 37
Instr uctio ns  for  use ........................................................ 20

J

Jack ing  the truck ............................................................ 26

https://www.besttruckmanuals.com/

Содержание T 16

Страница 1: ...3 6 6 0 0 8 8 0 0 4 4 2 2 5 5 1 1 1 1 0 0 5 5 0 0 4 4 Operating instructions Operating instructions T 16 T 18 T 20 T 16 T 18 T 20 360 804 25 11 360 804 25 11 03 97 03 97 https www besttruckmanuals co...

Страница 2: ...https www besttruckmanuals com...

Страница 3: ...https www besttruckmanuals com...

Страница 4: ...turing plants in the manufacturing plants in the Federal Republic Federal Republic of Germany of Germany France and Great Britain as France and Great Britain as well as subsidiaries and bran well as s...

Страница 5: ...formation When ordering spare parts give the following information in addition to the part numbers in addition to the part numbers Truck type Truck type Manufacturer s number Manufacturer s number yea...

Страница 6: ...e aden weight ight 6 6 Batte Battery ry voltage voltage 7 7 Minim Minimum bat um battery we tery weight ight 8 8 Maxim Maximum ba um battery ttery weight weight 9 9 Nomina Nominal load ca l load capac...

Страница 7: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 https www besttruckmanuals com...

Страница 8: ...adjusting the brake control 34 Checking and adjusting the belt tension 34 Checking the hydraulic fluid level 35 Checking for leaks in the hydraulic sy stem 35 Checking the condition and fastening of...

Страница 9: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 Technical specifications Description https www besttruckmanuals com...

Страница 10: ...s the two lifting jac ks of the fork arms Lifting system This is activated by 2 jacks and is equipped with 2 torque arms activating the bogies All the hinge pins are treated to be abrasion proof and c...

Страница 11: ...ol unit 4 Motor pump assembly 5 Battery cover 6 Battery 7 Horn 8 Load wheels 9 Forks 10 Lift cylinders 11 Traction wheel 12 Reduction gearbox 13 Stabilizer wheels 14 Traction motor 15 Power cable comp...

Страница 12: ...itch 4 Travel control 5 Lift control 6 Lowering control 7 Battery cover opening handle 8 Battery plug handle 9 Battery plug 10 Hour meter Discharge limiter 11 Built in charger indicators 12 Charger in...

Страница 13: ...peration of the discharge limiter indicator TheLEDindicator 9 lightswhenthebatteryisconnected and the truck is switched on and shows the charge state of the battery When the battery is fully charged t...

Страница 14: ...isk of deterioration or destruction of the equipment NOTE Meaning Special attention must be paid to a particular technical point which may not be immediately obvious even to an expert Safety rules Thi...

Страница 15: ...service and after every wheel change wheel nuts should be checke d for perfect tightness several days in succession NOTE The torque setting for crosswise tightening of the wheel nuts is given in the m...

Страница 16: ...se areas the truck is braked mechanically NOTE A gas cylinder automatically returns the tiller to position 1 Checking the safety reverse button Put the tiller to the drive position and move the truck...

Страница 17: ...nector Activate the key switch 1 Check the battery charge state on the indicator 2 See chapter on discharge limiter indicator Opening the battery cover Stop the machine lower the forks Switch off and...

Страница 18: ...metallic object on the battery as this may create a short circuit Before operation Daily checks and tasks prior to operation CAUTION Never connect or disconnect the connector while current is flowing...

Страница 19: ...t flashes Commissioning WARNING Do not disconnect the battery connector while charging green light flashing Problems while charging If a fault occurs while charging the red light 4 comes on and the ch...

Страница 20: ...ON In order to avoid any sparks always connect the battery connector before switching on the char ger and disconnect it after switching off the charger Ensure that the charger is compatible with the t...

Страница 21: ...iller plugs when finished NOTE If there are voltage discrepancies between the various cells or if any cells show a particula rly low voltage contact yourlocalrepresentative Anydischargebelow thethresh...

Страница 22: ...ng platform Changing the battery using a hoist Fully lower the fork Remove the battery plug Remove the locking tab from the battery 2 by removing the screw 3 Fix the tackle hooks to the battery box 1...

Страница 23: ...or 2 t according to the model distributed evenly over the whole length of the fork arms Loads must be uniform with a maximum recommended height of 2 m For applications other than the above please cons...

Страница 24: ...direction 3 The pallet truck accelerates in reverse in proportion to the pressure exerted Reversing the direction of travel Release the accelerator control and operate it in the opposite direction Re...

Страница 25: ...and then r estart on an incline proceed as follows When starting on a slope press the butterfly valve in the required direction with the tiller in position 2 handbrake on Power is then applied to the...

Страница 26: ...ipped with pulse control braking is controlled by the pulse control and is very gradual LBC automatic braking Linde Brake Con trol Release the accelerator butterfly valve The pallet truck is braked au...

Страница 27: ...ibility When carrying a load on a slope always ascend or descend with the load up slope Never drive laterally across a slope or perform a U turn Reverse travel is to be used solely for unloading Since...

Страница 28: ...traight line Return the forks to mid height ATTENTION Take care not to disturb any loads which may be adjacent to or behind the truck Before leaving the truck ATTENTION Always stop the truck on level...

Страница 29: ...ate capacity To raise the front section of the truck place the jack beneath the chassis at the corners 1 Chock with wooden blocks 2 for safety For servicing of the load wheels the jackmust be placed b...

Страница 30: ...tion without the manufacturer s prior approval NOTE If the truck is used in difficult conditions extremes of hot or cold dusty environments etc the service intervals must be reduced Before carrying ou...

Страница 31: ...bles and connections Check m echanical fixings of chassis and lifting s ystem Carry out general lubrication Check the transmission belt tension Check the battery charger Test operation of truck Clean...

Страница 32: ...Check contacts for wear Check replace drive motor brushes Check miscellaneous joints Test operation of truck Check replace pump motor brushes Clean and replace hydraulic filter Check mechanical compo...

Страница 33: ...uently it will also need fr equent lubrication Checking the wheel nuts Raise the truck until the wheels are no longer touching the ground and chock it up Check the tightness of the nuts on the driven...

Страница 34: ...uctiongearbox or to the left for the motor Liftthe cover by2 to 3cm and thenpass itover the bracket making use of the cutouts Fold the lower part back on the inside support To close position the lower...

Страница 35: ...ION Use only demineralised water for topping up Never add water before charging risk of overspill Do not overfill the cells For more information refer to the instructions supplied with the battery Che...

Страница 36: ...eck that cable insulation is undamaged and that the connections show no sign of overheating Check that the and battery terminal pillars are not sulphated indicated by the presence of a white salt like...

Страница 37: ...d adjusting the brake control Check the truck braking If it proves to be unsatisfactory adjust as follows Remove the front cover remove the flexible cover and remove the reduction gear cover Loosen th...

Страница 38: ...re correctly fitted and not chafed If any leaks are observed please contact your local representative Checking the hydraulic fluid level Lower the forks to their full extent Remove the front cover cov...

Страница 39: ...nction Maintenance Maintenance every 500 hours Cleaning the electrical panel Disconnect the battery connector Remove the front cover Clean the pulse control panel using compressed air NOTE Protect the...

Страница 40: ...s by pulling gently on their shunts Lift the springs withdraw the brushes and their guides 2 and measure their length Replace if necessary Check that the commutator is not scored and shows no signs of...

Страница 41: ...ion Remove the four long bolts which hold the motor together Remove the bearing on the commutator side Clean the motor using compressed air Check that the commutator is not scored and shows no signs o...

Страница 42: ...plug 6 Refill the reservoir 1 through the opening 5 Fill the reservoir to its maximum level Replace the filler plug 6 Operate the lifting systemseveral times in order to purge the system Lower the for...

Страница 43: ...ses Secondary 25 A Qty 2 Traction motor 1 2 KW Brushes New 32 mm min 15 mm Traction motor 0 9 KW Brushes New 25 mm min 15 mm Traction motor 0 7 KW Brushes New 25 mm min 15 mm Pump motor 0 8 KW Brushes...

Страница 44: ...alve 2 Restrictor T 18 3 Flow regulator T 20 4 Adjustable pressure reducing valve 5 Breather built into the filling cap 6 Reservoir 7 Suction strainer 8 Pump 9 Non return valve 10 Pressure filter 11 L...

Страница 45: ...1S4 Microswitch tiller safety 33 4S5 Microswitch horn button 25 2S6 Microswitch lower fork control 28 2S7 Microswitch lift fork control 31 S9 Microswitch in built charger safety device 12 X1 Battery...

Страница 46: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 Resistance https www besttruckmanuals com...

Страница 47: ...y 17 S5 Microswitch horn button 33 S6 Microswitch lower fork control 35 S7 Microswitch lift fork control 37 S9 Microswitch in built charger safety device 14 X1 Battery plug 3 1X1 Pulse control circuit...

Страница 48: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 Pulse control LTM https www besttruckmanuals com...

Страница 49: ...S6 Microswitch lower fork control 38 S7 Microswitch lift fork control 41 S9 Microswitch built in charger safety device 11 X1 Battery plug 2 1X1 Pulse control circuit connector 1X2 Pulse control speed...

Страница 50: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 Pulse control with LBC braking https www besttruckmanuals com...

Страница 51: ...tton 30 2S6 Microswitch lower fork control 33 2S7 Microswitch lift fork control 37 1S8 Microswitch in built charger safety device 14 X1 Battery plug 3 1X1 Pulse control circuit connector 1X2 Pulse con...

Страница 52: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 Pulse control LDC https www besttruckmanuals com...

Страница 53: ...t lower controls 13 Checking the horn operation 13 Checking the hydraulic fluid level 35 Checking the mechanical fitting of components 38 Checking the safety rever se button 13 Checking the tightness...

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