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Use of materials

Materials  must  always  be  used  in  conformity  with  the
instructions  supplied  by  the  manufacturer.

Materials  must  be  stored  only  in  regulation  containers,
and  only  in  the  locations  designated  for  this  purpose.
Ingredients may be flammable, and must therefore not be
placed in contact with any flame or hot object.

Use  only  the  proper  receptacles  for  draining  liquids.

Observe  any  safety  and  recycling  recommendations
provided by the manufacturer of the material or cleaning
product  concerned.

Avoid any spillage of materials.  Use absorbent materials
to  clean  any  floor  spillage,  and  recycle  such  materials
correctly.

Old or exhausted materials must be recycled in conformity
with  regulations.

Comply  with  legal  regulations.

Clean the parts concerned before carrying out lubrication,
changing  filters,  or  working  on  the  hydraulic  system.

Any worn-out parts removed must be recyc led in conformity
with  regulations  for  protection  of  the  environment.

CAUTION
Accidental penetration of pressurised hydraulic
fluid under the skin is dangerous. In the event of
injury,  consult  a  doctor  immediately.

CAUTION
Incorrect handling of cooling products or addi-
tives  is  hazardous  to  health  and  to  the
environment.

Definition of terms relating to safety

The terms DANGER, CAUTION, ATTENTION and NOTE
are used in this manual to indicate a particular risk or to
give  any  special  information  which  requires  attention:

DANGER
Meaning:  Non-observance  entails  the  risk  of
death,  or  of  serious  material  damage.

CAUTION
Meaning:  Non-observance  entails  the  risk  of
serious injury, and/or serious material damage.

ATTENTION
Meaning:  Non-observance  entails  the  risk  of
deterioration  or  destruction  of  the  equipment.

NOTE
Meaning:  Special  attention  must  be  paid  to  a  particular
technical  point  which  may  not  be  immediately  obvious,
even to an expert.

Safety rules

This instruction manual, and the VDMA booklet “Directive s
governing  the  use  of  handling  trucks  in  conformity  with
specifications  and  regulations”  supplied  with  the  truck,
must be given to the relevant persons, a nd in particular to
personnel responsible for driving and servicing the truck.
The  employer  must  ensure  that  the  truck  operator  has
properly  understood  this  information,  particularly  in  rela-
tion to safety.

Please  comply  with  the  enclosed  directives  and  safety
rules,  with  particular  regard  to  the  following:
-

Information regarding the use of handling trucks.

-

Regulations regarding traffic lanes and working area.

-

Driving conduct, and the driver’s rights and obligations.

-

Use  in special  environments.

-

Information regarding starting, driving and braking.

-

Information  regarding  maintenance  and  repair.

-

Regular checks  and  technical inspections.

-

Recycling  of  greases, oils and batteries.

-

R es id ua l   ha za rd s.

It  is  recommended  that  both  the  user  and  the  person  in
charge (employer) take care to comply with all safety rules
regarding  the  use  of  handling  trucks.

During  the  instruction  of  truck  operators,  particular
emphasis  should  be  placed  on  the  following  points:
-

special characteristics of the truck,

-

special  accessories,

-

special features  of the workplace.

The user should be trained in driving and mast manoeu-
vres until the truck is fully under control.
Then, and only then, should pallets be moved or stac ked.

The  stability  of  the  lift-truck  is  guaranteed  when  used
correctly. If, in the event of improper use or driver err or, the
truck  shows  any  tendency  to  overbalance,  it  is  essential
that  the  instructions  below  are  followed.

Before operation

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Страница 1: ...3 6 6 0 0 8 8 0 0 4 4 2 2 5 5 1 1 1 1 0 0 5 5 0 0 4 4 Operating instructions Operating instructions T 16 T 18 T 20 T 16 T 18 T 20 360 804 25 11 360 804 25 11 03 97 03 97 https www besttruckmanuals co...

Страница 2: ...https www besttruckmanuals com...

Страница 3: ...https www besttruckmanuals com...

Страница 4: ...turing plants in the manufacturing plants in the Federal Republic Federal Republic of Germany of Germany France and Great Britain as France and Great Britain as well as subsidiaries and bran well as s...

Страница 5: ...formation When ordering spare parts give the following information in addition to the part numbers in addition to the part numbers Truck type Truck type Manufacturer s number Manufacturer s number yea...

Страница 6: ...e aden weight ight 6 6 Batte Battery ry voltage voltage 7 7 Minim Minimum bat um battery we tery weight ight 8 8 Maxim Maximum ba um battery ttery weight weight 9 9 Nomina Nominal load ca l load capac...

Страница 7: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 https www besttruckmanuals com...

Страница 8: ...adjusting the brake control 34 Checking and adjusting the belt tension 34 Checking the hydraulic fluid level 35 Checking for leaks in the hydraulic sy stem 35 Checking the condition and fastening of...

Страница 9: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 Technical specifications Description https www besttruckmanuals com...

Страница 10: ...s the two lifting jac ks of the fork arms Lifting system This is activated by 2 jacks and is equipped with 2 torque arms activating the bogies All the hinge pins are treated to be abrasion proof and c...

Страница 11: ...ol unit 4 Motor pump assembly 5 Battery cover 6 Battery 7 Horn 8 Load wheels 9 Forks 10 Lift cylinders 11 Traction wheel 12 Reduction gearbox 13 Stabilizer wheels 14 Traction motor 15 Power cable comp...

Страница 12: ...itch 4 Travel control 5 Lift control 6 Lowering control 7 Battery cover opening handle 8 Battery plug handle 9 Battery plug 10 Hour meter Discharge limiter 11 Built in charger indicators 12 Charger in...

Страница 13: ...peration of the discharge limiter indicator TheLEDindicator 9 lightswhenthebatteryisconnected and the truck is switched on and shows the charge state of the battery When the battery is fully charged t...

Страница 14: ...isk of deterioration or destruction of the equipment NOTE Meaning Special attention must be paid to a particular technical point which may not be immediately obvious even to an expert Safety rules Thi...

Страница 15: ...service and after every wheel change wheel nuts should be checke d for perfect tightness several days in succession NOTE The torque setting for crosswise tightening of the wheel nuts is given in the m...

Страница 16: ...se areas the truck is braked mechanically NOTE A gas cylinder automatically returns the tiller to position 1 Checking the safety reverse button Put the tiller to the drive position and move the truck...

Страница 17: ...nector Activate the key switch 1 Check the battery charge state on the indicator 2 See chapter on discharge limiter indicator Opening the battery cover Stop the machine lower the forks Switch off and...

Страница 18: ...metallic object on the battery as this may create a short circuit Before operation Daily checks and tasks prior to operation CAUTION Never connect or disconnect the connector while current is flowing...

Страница 19: ...t flashes Commissioning WARNING Do not disconnect the battery connector while charging green light flashing Problems while charging If a fault occurs while charging the red light 4 comes on and the ch...

Страница 20: ...ON In order to avoid any sparks always connect the battery connector before switching on the char ger and disconnect it after switching off the charger Ensure that the charger is compatible with the t...

Страница 21: ...iller plugs when finished NOTE If there are voltage discrepancies between the various cells or if any cells show a particula rly low voltage contact yourlocalrepresentative Anydischargebelow thethresh...

Страница 22: ...ng platform Changing the battery using a hoist Fully lower the fork Remove the battery plug Remove the locking tab from the battery 2 by removing the screw 3 Fix the tackle hooks to the battery box 1...

Страница 23: ...or 2 t according to the model distributed evenly over the whole length of the fork arms Loads must be uniform with a maximum recommended height of 2 m For applications other than the above please cons...

Страница 24: ...direction 3 The pallet truck accelerates in reverse in proportion to the pressure exerted Reversing the direction of travel Release the accelerator control and operate it in the opposite direction Re...

Страница 25: ...and then r estart on an incline proceed as follows When starting on a slope press the butterfly valve in the required direction with the tiller in position 2 handbrake on Power is then applied to the...

Страница 26: ...ipped with pulse control braking is controlled by the pulse control and is very gradual LBC automatic braking Linde Brake Con trol Release the accelerator butterfly valve The pallet truck is braked au...

Страница 27: ...ibility When carrying a load on a slope always ascend or descend with the load up slope Never drive laterally across a slope or perform a U turn Reverse travel is to be used solely for unloading Since...

Страница 28: ...traight line Return the forks to mid height ATTENTION Take care not to disturb any loads which may be adjacent to or behind the truck Before leaving the truck ATTENTION Always stop the truck on level...

Страница 29: ...ate capacity To raise the front section of the truck place the jack beneath the chassis at the corners 1 Chock with wooden blocks 2 for safety For servicing of the load wheels the jackmust be placed b...

Страница 30: ...tion without the manufacturer s prior approval NOTE If the truck is used in difficult conditions extremes of hot or cold dusty environments etc the service intervals must be reduced Before carrying ou...

Страница 31: ...bles and connections Check m echanical fixings of chassis and lifting s ystem Carry out general lubrication Check the transmission belt tension Check the battery charger Test operation of truck Clean...

Страница 32: ...Check contacts for wear Check replace drive motor brushes Check miscellaneous joints Test operation of truck Check replace pump motor brushes Clean and replace hydraulic filter Check mechanical compo...

Страница 33: ...uently it will also need fr equent lubrication Checking the wheel nuts Raise the truck until the wheels are no longer touching the ground and chock it up Check the tightness of the nuts on the driven...

Страница 34: ...uctiongearbox or to the left for the motor Liftthe cover by2 to 3cm and thenpass itover the bracket making use of the cutouts Fold the lower part back on the inside support To close position the lower...

Страница 35: ...ION Use only demineralised water for topping up Never add water before charging risk of overspill Do not overfill the cells For more information refer to the instructions supplied with the battery Che...

Страница 36: ...eck that cable insulation is undamaged and that the connections show no sign of overheating Check that the and battery terminal pillars are not sulphated indicated by the presence of a white salt like...

Страница 37: ...d adjusting the brake control Check the truck braking If it proves to be unsatisfactory adjust as follows Remove the front cover remove the flexible cover and remove the reduction gear cover Loosen th...

Страница 38: ...re correctly fitted and not chafed If any leaks are observed please contact your local representative Checking the hydraulic fluid level Lower the forks to their full extent Remove the front cover cov...

Страница 39: ...nction Maintenance Maintenance every 500 hours Cleaning the electrical panel Disconnect the battery connector Remove the front cover Clean the pulse control panel using compressed air NOTE Protect the...

Страница 40: ...s by pulling gently on their shunts Lift the springs withdraw the brushes and their guides 2 and measure their length Replace if necessary Check that the commutator is not scored and shows no signs of...

Страница 41: ...ion Remove the four long bolts which hold the motor together Remove the bearing on the commutator side Clean the motor using compressed air Check that the commutator is not scored and shows no signs o...

Страница 42: ...plug 6 Refill the reservoir 1 through the opening 5 Fill the reservoir to its maximum level Replace the filler plug 6 Operate the lifting systemseveral times in order to purge the system Lower the for...

Страница 43: ...ses Secondary 25 A Qty 2 Traction motor 1 2 KW Brushes New 32 mm min 15 mm Traction motor 0 9 KW Brushes New 25 mm min 15 mm Traction motor 0 7 KW Brushes New 25 mm min 15 mm Pump motor 0 8 KW Brushes...

Страница 44: ...alve 2 Restrictor T 18 3 Flow regulator T 20 4 Adjustable pressure reducing valve 5 Breather built into the filling cap 6 Reservoir 7 Suction strainer 8 Pump 9 Non return valve 10 Pressure filter 11 L...

Страница 45: ...1S4 Microswitch tiller safety 33 4S5 Microswitch horn button 25 2S6 Microswitch lower fork control 28 2S7 Microswitch lift fork control 31 S9 Microswitch in built charger safety device 12 X1 Battery...

Страница 46: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 Resistance https www besttruckmanuals com...

Страница 47: ...y 17 S5 Microswitch horn button 33 S6 Microswitch lower fork control 35 S7 Microswitch lift fork control 37 S9 Microswitch in built charger safety device 14 X1 Battery plug 3 1X1 Pulse control circuit...

Страница 48: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 Pulse control LTM https www besttruckmanuals com...

Страница 49: ...S6 Microswitch lower fork control 38 S7 Microswitch lift fork control 41 S9 Microswitch built in charger safety device 11 X1 Battery plug 2 1X1 Pulse control circuit connector 1X2 Pulse control speed...

Страница 50: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 Pulse control with LBC braking https www besttruckmanuals com...

Страница 51: ...tton 30 2S6 Microswitch lower fork control 33 2S7 Microswitch lift fork control 37 1S8 Microswitch in built charger safety device 14 X1 Battery plug 3 1X1 Pulse control circuit connector 1X2 Pulse con...

Страница 52: ...3 6 0 8 0 4 2 5 1 1 0 5 0 4 Pulse control LDC https www besttruckmanuals com...

Страница 53: ...t lower controls 13 Checking the horn operation 13 Checking the hydraulic fluid level 35 Checking the mechanical fitting of components 38 Checking the safety rever se button 13 Checking the tightness...

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