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L'HOTELLIER

COMPONENT MAINTENANCE MANUAL

12589-( )

PRINTED IN FRANCE

26-20-50

Page 6002
APR 01/11

NOTE : The applicable thread sizes are given in DESCRIPTION AND OPERATION section,

Table 1, Specified Data.

TASK 26-20-50-300-803-A01
4. Container

External

Surface

A.

Use 320 grit minimum sandpaper to remove any scratches and gouges in the permitted limits

specified in CHECK section.

B.

After the repair is complete, do the minimum wall thickness check and hydrostatic test specified

in TESTING AND FAULT ISOLATION section.

TASK 26-20-50-300-804-A01
5.

Pressure Switch Fitting Flange

CAUTION :

DO NOT REPAIR THE FITTING IF THE BOSS IS MACHINED BELOW DIA 24 MM
(0.94 In – 24mm ). RETURN THE CONTAINER TO THE MANUFACTURER FOR
REPAIR.

A.

The flange of the fitting can be damaged or unusable after many removals of the pressure
gauge. This procedure gives instructions to replace the flange on the gauge fitting.

NOTE : This repair is NOT necessary if the flange has a diameter of DIA 24 mm (0.94 in) or

greater.

(1) Disassembly the container to the level necessary to do the repair (refer to DISASSEMBLY)

(2) Put protection caps on the outlets to protect the closures

(3) Install an applicable aluminium plug in the fitting. The plug will keep unwanted materials out

of the container and is also a heat sink

NOTE : Install the plug so there is sufficient clearance to machine the fitting

CAUTION :

MAKE SURE THAT THE CONTAINER IS CORRECTLY HELD BEFORE YOU REPAIR
THE FITTING. THIS WILL PREVENT DAMAGE TO THE CONTAINER,EQUIPMENT,
OR INJURY TO PERSONS.

(4) Machine the flange of the fitting to the tolerances given in figure 6001 with the vertical milling

machine and a fly cutter

(5) After you machine the flange, remove the cutting oil from the external surface of the

container with alcohol

(6) Make a new flange washer with the dimensions and materials given

(7) Put the new “washer” flange on the machined pressure gauge fitting with the chamfered side

up. Make sure that the washer is in the center of the flange.

(8) Use a Tungsten Inert Gas (TIG) welder, set to 25 to 35 amperes maximum, to attach (tack

weld) the washer to the flange in three (3) places.

The document reference is online, please check the correspondence between the online documentation and the printed version.

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Содержание 12589-01

Страница 1: ...nri Poincaré 92167 ANTONY CEDEX France Tel No 33 01 46 66 08 08 Fax No 33 01 46 66 23 24 COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST FIRE EXTINGUISHER P N 12589 01 The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 2: ...The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 3: ...CE 26 20 50 Page RR 1 RR 2 APR 01 11 RECORD OF REVISIONS REV N REVISION DATE INSERTION DATE BY REV N REVISION DATE INSERTION DATE BY APR 01 11 The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 4: ...The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 5: ...N FRANCE 26 20 50 Page RTR 1 RTR 2 APR 01 11 RECORD OF TEMPORARY REVISIONS TEMPORARY REVISIONS INSERTED DELETED N PAGE N DATE BY DATE BY The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 6: ...The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 7: ...589 PRINTED IN FRANCE 26 20 50 Page SBL 1 SBL 2 APR 01 11 SERVICE BULLETIN LIST SERVICE BULLETIN DATE INSERTED REV SUBJECT The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 8: ...The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 9: ...ndling tasks where the risk of accidental percussion is increased Moreover for shipping operations you are a shipper according to the European Agreement concerning the International Carriage of Dangerous Goods by Road ADR which requires that extinguishers are provided with protection against inadvertent discharge Special Provision N 594 Please make sure that the extinguisher is completely secured ...

Страница 10: ...POINT OF CONTACT The below mentioned parts can be ordered directly to L Hotellier Please contact M Pierre de KRASSILNIKOFF Sales Manager L Hotellier 4 Rue Henri Poincaré 92167 Antony FRANCE Tel Direct line 33 1 55 59 09 71 Mobile 33 6 30 52 02 02 Fax 33 1 46 66 66 71 Email Pierre deKrassilnikoff utas utc com Or Mrs Sylvie LA RUFFA Sales Administration Manager L Hotellier 4 Rue Henri Poincaré 92167...

Страница 11: ...2600 04 T262A10T0004 862690 00 704A42820028 860467 00 1723570 864104 00 or 11537 00 NA ou 1519325 341283 00 VIS M4x30 NA 862780 00 704A42820039 862639 01 or 11536 00 1291784 or 1519324 864102 00 or 11683 00 NA 862780 01 704A42820047 862639 01 or 11536 00 1291784 or 1519324 864102 00 or 11683 00 NA 863490 00 704A42820038 11536 00 1519324 11537 00 1519325 341283 00 VIS M4x30 NA 863490 01 704A4282004...

Страница 12: ... 862640 00 T262A10T0001 T262A10T0000 862618 00 862618 00 1291779 1291779 862600 01 T262A10T0002 862600 02 NA 862600 03 T262A10T0003 862600 04 T262A10T0004 13895 00 T262A10T0005 862780 00 704A42820039 863080 00 863085 00 704A38710040 704A38710041 NA NA 862780 01 704A42820047 863490 00 704A42820038 863490 01 704A42820046 864250 00 704A42820042 864250 01 704A42820048 10230 00 704A42820043 10230 01 70...

Страница 13: ...5 AH FIREX 26 001 REF SIL AH FIREX 26 001 00 A DOC Page 5 5 APPENDIX 3 Secured extinguishers with safety caps Unsecured extinguishers The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 14: ...IRBUS HELICOPTERS ENGINE CARGO FIRE EXTINGUISHERS HANDLING SECURITY INSTRUCTIONS HISTORIC OF DOCUMENT REV DATE REASON WRITER APPROBATION A 16 09 2015 Origin A DORNEAU P de KRASSILNIKOFF REVISION SEQUENCE ORIGIN SEP 16 15 The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 15: ... BLANK 6003 APR 01 11 6004 BLANK List of tables LT 1 APR 01 11 LT 2 BLANK Assembly 7001 APR 01 11 7002 APR 01 11 Introduction INTRO 1 APR 01 11 7003 APR 01 11 INTRO 2 APR 01 11 7004 APR 01 11 7005 APR 01 11 Description and 1 APR 01 11 7006 APR 01 11 operation 2 APR 01 11 7007 APR 01 11 3 APR 01 11 7008 APR 01 11 4 APR 01 11 7009 APR 01 11 5 APR 01 11 7010 APR 01 11 6 APR 01 11 7011 APR 01 11 7012 ...

Страница 16: ...APR 01 11 3 APR 01 11 4 APR 01 11 VCI 10001 1 APR 01 11 2 BLANK NI ALPHA 10001 1 APR 01 11 2 BLANK NI NUM 10001 1 APR 01 11 2 BLANK DPL 10001 1 APR 01 11 2 BLANK Figure 1 10001 1 APR 01 11 10001 2 APR 01 11 10001 3 APR 01 11 Storage including 15001 APR 01 11 Transportation 15002 APR 01 11 The document reference is online please check the correspondence between the online documentation and the prin...

Страница 17: ... Weight Check 1006 7 Fault isolation 1007 1008 DISASSEMBLY 1 General 3001 2 Tools Fixture Equipment and Materials 3001 3 Disassembly 3002 CLEANING 1 General 4001 2 Tools Fixture Equipment and Materials 4001 3 Cleaning Procedure 4001 CHECK 1 General 5001 2 Definition 5002 3 External Surface Inspection 5002 4 Internal Surface Inspection 5003 5 Threads 5003 6 Minimum Height of Neck Fitting 5004 7 Min...

Страница 18: ...e switch 7004 7 Recharge Kit Set Up 7005 8 Container Fill 7008 9 Leak Test 7010 10 Weld Fill Plug to Fill Fitting 7010 11 Identification weighing and warning labels installation 7013 7014 12 Final assembly 7013 7014 13 Rust inhibitor to the container identification lug 7013 7014 FITS AND CLEARANCES 1 General 8001 SPECIAL TOOLS FIXTURES AND EQUIPMENT AND CONSUMABLE 1 General 9001 ILLUSTRATED PARTS ...

Страница 19: ...Tool 3007 Figure 3005 Fill Plug Weld Machining Tool 3008 CHECK Figure 5001 Minimum Neck Height 5005 Figure 5002 Minimum Fill Fitting Height 5005 REPAIR Figure 6001 Repair of pressure switch fitting 6003 ASSEMBLY Figure 7001 Recharge Kit Setup 7007 Figure 7002 Identification and characteristics label 7011 Figure 7003 Weighing label 7011 Figure 7004 Warning label 7012 Figure 7005 Container Identific...

Страница 20: ...The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 21: ... Inspection Data 5001 Table 5002 Acceptance certificate 5006 REPAIR Table 6001 Repair Materials and Equipment 6001 ASSEMBLY Table 7001 Assembly Materials Tools and Equipment 7002 Table 7002 Pressure Temperature Properties 7009 FITS AND CLEARANCES Table 8001 Torque Values 8001 SPECIAL TOOLS FIXTURES AND EQUIPMENT AND CONSUMABLE Table 9001 Special Tools Fixtures and Equipment 9001 Table 9002 Consuma...

Страница 22: ...The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 23: ... fault isolation 2001 2999 Schematics and wiring diagrams not applicable 3001 3999 Disassembly 4001 4999 Cleaning 5001 5999 Inspection Check 6001 6999 Repair 7001 7999 Assembly 8001 8999 Fits and clearances not applicable 9001 9999 Special tools fixtures and equipment 10001 10999 Illustrated parts list 15001 15999 Storage including Transportation B Values are generally given in units with multiple...

Страница 24: ... PARTS AND COMPONENTS SHALL BE USED IN ACCORDANCE WITH THIS CMM L HOTELLIER HAS NOT APPROVED ANY COMPONENTS OR SUBSTITUTE PARTS OF ANY KIND OTHER THAN THOSE LISTED WITHIN THIS CMM THE USE OF ANY SPARE PART OR COMPONENT OTHER THAN THOSE SPECIFIED WITHIN THIS CMM IS NOT AUTHORIZED BY L HOTELLIER AND REPRESENTS NONCOMPLIANCE WITH THE PROCEDURES DEFINED IN THIS CMM THE USE OF NON LHOTELLIER PARTS WILL...

Страница 25: ...e container When the container is installed in the helicopter and connected to the discharge lines the electrically actuated explosive cartridges mounted on the discharge heads are used to break the disc assemblies to release the extinguishing agent TASK 26 20 50 870 802 A01 2 Operation A The container is pressurized to 4100 to 4295 kPa 595 to 623 5 psig to get the force that is necessary to push ...

Страница 26: ...ng pressure This will release the extinguishing agent through the safety relief valve and prevent damage to the container from too much pressure The disc will break when the pressure in the container is increased to between 12500 and 14000 kPa at 115 C to 130 C 1810 and 2630psig at 239 F to 284 F The document reference is online please check the correspondence between the online documentation and ...

Страница 27: ...2589 PRINTED IN FRANCE 26 20 50 Page 3 APR 01 11 Fire Extinguisher 12589 01 Figure 1 Sheet 1 GRAPHIC 26 20 50 99B 801 A01 The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 28: ...589 PRINTED IN FRANCE 26 20 50 Page 4 APR 01 11 Fire Extinguisher 12589 01 Figure 1 sheet 2 GRAPHIC 26 20 50 99B 801 A01Bis The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 29: ...d safety fitting 1813 to 2031 psig at 239 F to 284 F 12500 and 14000 kPa at 115 C to 130 C Extinguisher agent CBrF3 2 646 to 2 746 lbs 1 200 to 1 245 kg Nitrogen N2 theorical 0 102 lb 0 046 kg Capacity 1550 cm3 94 6 in3 Permitted weight loss cumulative 0 002lb year 1g year Assembly installation position Discharge outlets down Weight of charged container less cartridge and protection caps 5 970 to ...

Страница 30: ...on A NFL 63010 Specification B Compressed Gas Association CGA Pamphlet C 1 C Compressed Gas Association CGA Pamphlet C 6 D United States Department of Transportation DOT Code of Federal Regulations CFR 49 Part 173 34 The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 31: ...ons and where to get the items You can use alternative equipment and materials if the measurement accuracy and material life is not decreased All calibrated equipment must have a current calibration approval NOTE You can use equivalent alternatives for the items given in the table Table 1001 Test Equipment and Materials DESCRIPTION PART NUMBER OR SPECIFICATION Recharge kit 751770 Reprocessing benc...

Страница 32: ...y to do this test a Test Setup WARNING DO ALL WORK ON A PRESSURIZED CONTAINER IN AN EXPLOSION PROOF BOOTH OR BEHIND AND APPLICABLE BARRIER IT IS DANGEROUS TO PERSONS IF THE PRESSURE IS RELEASED FROM THE CONTAINER ACCIDENTALLY 1 Attach the container to the work stand or in a safety proof booth 751776 2 Make sure you have prepared the recharge kit Refer to ASSEMBLY 3 Make sure valves A B C D E F G a...

Страница 33: ...001 GRAPHIC 26 20 50 99B 802A01 PROCEDURE 2 This procedure describes the test method if the pressure controller is disassembled from the bottle Use the safety test bench nitrogen 751873 supplied by nitrogen bottle equipped with manometer 1 Assemble pressure controller 190 on control tooling pressure switch 70230 with the seal 10216 in good state under the flange of pressure controller to grip 2 Co...

Страница 34: ...instructions for the leak detector 3 Continue to do the leak test on all of the components and the welds NOTE When you do the test on the disc assemblies remove the discharge heads with the protection caps B If the leakage is exists replace the defective component and do the test again TASK 26 20 50 750 802 A01 4 Hydrostatic Test A An hydrostatic test of the containers is doing at intervals of fiv...

Страница 35: ...ug 70066 in the switch fitting 5 Install o ring 10217 and pressure test plug OUT70065 in the fill fitting 6 Fill the container with water through an open neck 7 Install o ring 10215 and pressure test cap neck OUT72237 on one of the necks 8 Install o ring 10215 and pressure test cap neck OUT72371 on the open neck C Hydrostatic Test Procedure 1 Install the container in the test setup shown in CGA Pa...

Страница 36: ...el container 1 Check the empty weight without cartridge and caps 2 Check the full level weight without cartridge and caps 3 After the checks install the protection caps WARNING PUT ON PROTECTIVE GOGGLES DURING THE WEIGHING OPERATE CAREFULLY THE CONTAINER DO NOT HIT OR FALL DOWN 4 Put the container on the scale Weigh and record this weight 5 Remove the container from the scale 6 Compare the total f...

Страница 37: ...ontainer permanent volumetric expansion is more than 10 Container wall thickness less than minimum wall thickness Incorrect handling Defective switch Loose or defective pressure gauge Defective fill plug Damaged or defective container Container walls deteriorated Incorrect handling corrosion too much pressure Refer to CHECK section Discard the gauge Repair the gauge flange weld or replace gauge Re...

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Страница 39: ...PECIAL TOOLS FIXTURES EQUIPMENT AND CONSUMABLES section for the specifications and where to get the necessary tools NOTE You can use equivalent alternatives for the items given in table Table 3001 Disassembly Tools Fixtures and Equipment DESCRIPTION PART NUMBER Reprocessing bench Halon 751741 Recharge Kit 751770 Charging Adapter Lock pin Handle 71804 751913 Tightening Adapter 751924 Proof booth 75...

Страница 40: ...PRESSURIZED CONTAINER IN AN EXPLOSION PROOF BOOTH OR BEHIND AN APPLICABLE BARRIER IT IS DANGEROUS TO PERSONS IF THE PRESSURE IS RELEASED FROM THE CONTAINER ACCIDENTALLY WARNING MAKE SURE THAT A PROTECTION CAP IS ALWAYS INSTALLED ON THE CONTAINER NECK THIS WILL PREVENT THE POSSIBILITY OF DAMAGE TO A DISC ASSEMBLY AND ACCIDENTAL RELEASE OF THE CONTENTS OF THE CONTAINER ACCIDENTAL RELEASE OF THE PRES...

Страница 41: ...ging adapter in position CAUTION The lock pin handle must be in good condition 6 Turn the container 230 to point the charging adapter down 7 Slowly turn the fill plug one full turn counterclockwise 8 Open valve 751913 and fully remove all of the contents from the container 9 Close valve 751913 when the container is empty 10 Loosen the fill plug with the charging adapter 11 Remove the lockpin handl...

Страница 42: ...PRINTED IN FRANCE 26 20 50 Page 3004 APR 01 11 Charging Adaptor Figure 3001 GRAPHIC 26 20 50 99B 803 A01 Lockpin handle O ring The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 43: ...ANUAL 12589 PRINTED IN FRANCE 26 20 50 Page 3005 APR 01 11 Holding Fixture Figure 3002 GRAPHIC 26 20 50 99B 804 A01 The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 44: ...ach a low speed drill or hand drill motor to the shank of the cutter and lower the cutter until it touches the joint c Adjust the drill press to let the cutter go approximately 1 3 mm 0 05 in into the weld joint d Turn the drill press at 60 to 80 rpm until the joint is broken Use cutting oil during the machining operation e Remove the drill press guide bushing and cutter assembly Look at the weld ...

Страница 45: ... machining tool refer to figure 3004 as follows a Loosen the set screws and move the two halves of the tool apart b Put the two halves of the tool around the pressure switch and the fitting Tighten the set screws c Adjust the cutter with the thumbscrew on the tool until the cutter touches the weld area of the gauge and fitting flanges d Carefully cut the weld around the flange until the weld joint...

Страница 46: ... in the holding fixture with the fill plug pointed up 2 Put the feed bushing on the fill fitting and tighten the set screws Refer to figure 3005 item 2 3 Attach a low speed drill press or hand drill motor to the shank end of the cutter 4 Adjust the depth of the drill press to 0 5 mm 0 020 in 5 Operate the drill press from 60 to 80 rpm until the weld joint breaks Use cutting oil during the machinin...

Страница 47: ...l fitting Discard the fill fitting 110 Subtask 26 20 50 020 007 A01 G Discharge Head 1 If necessary remove the debris screen 50 from the discharge head body 40 Subtask 26 20 50 020 008 A01 H Labels 1 To remove vinyl labels or plates use a heat gun to make the adhesive soft then peel the label from the container Subtask 26 20 50 020 009 A01 I Close Out 1 Remove the container 230 from the holding fi...

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Страница 49: ...XTURES EQUIPMENT AND CONSUMABLES section for the specifications and where to get the items NOTE You can use equivalent alternatives for the items given in table Table 4001 Cleaning Tools Fixtures and Equipment DESCRIPTION PART NUMBER Nitrogen or clean Dry Air None Cleaning Cloth None Cleaner D14 TASK 26 20 50 110 801 A01 3 Cleaning Procedure WARNING USE THE MATERIALS TO CLEAN COMPONENTS ONLY IN AN...

Страница 50: ... AIR AWAY FROM PERSONS USE APPLICABLE EYE PROTECTION TO PREVENT INJURY TO YOUR EYES B Use clean dry compressed air or nitrogen at a maximum pressure of 30 psi 207 kPa to dry the parts or dry with clean lint free cloth C Clean parts that are not metal and electrical components with a dry clean lint free cloth The document reference is online please check the correspondence between the online docume...

Страница 51: ...Gouges No gouges deeper than 0 1 mm 0 004 in Visual Loose or missing components No loose or missing components Visual Fire damage signs container was too hot No fire or heat damage Container internal surface Visual Moisture chips oil or other contamination None allowed Visual Cracks pits corrosion None allowed Neck Visual Thread damage No damaged threads Dimensional Minimum fitting height Refer to...

Страница 52: ...a c Pitting corrosion can be small and localized or large and scattered d Line corrosion is a series of pits closely spaced which appear to be in line This condition is more serious than isolated pitting 5 Bulges a Bulges are irregular surface dimensions on parts of the container Most containers are made with an almost symmetrical shape Bulges usually occur because of too much pressure or because ...

Страница 53: ...ANUFACTURER FOR INSPECTION A Use a borescope or mirror and light to examine the internal surface of the container for moisture chips oil or other unwanted material WARNING CONCENTRATION OF COMPRESSED AIR OR UNWANTED MATERIAL MOVED BY COMPRESSED AIR CAN CAUSE INJURY TO PERSONS ALWAYS POINT COMPRESSED AIR AWAY FROM PERSONS USE APPLICABLE EYE PROTECTION TO PREVENT INJURY TO YOUR EYES B Remove unwante...

Страница 54: ...gure 5002 This is the minimum height necessary for correct installation of the fill plug Reject containers with less than the minimum permitted height TASK 26 20 50 210 806 A01 8 Pressure gage A Examine the pressure gage for bent broken If you find damage replace the pressure gage B Examine the pressure gage for unwanted materials or corrosion Clean the pressure gage as necessary C Examine the pre...

Страница 55: ...0 Page 5005 APR 01 11 Minimum Neck Height Figure 5001 GRAPHIC 26 20 50 99B 808 A01 Minimum Fill Fitting Height Figure 5002 GRAPHIC 26 20 50 99B 809 A01 The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 56: ...ER 0 046 kg Theoretical nitrogen weight PVR EXT N ____________ lot CARACTERISTIQUES MFG IDENTIFICATION AMENDEMENT Extinguisher agent weight 1 200 kg 0 0 045kg EXTINGUISHER date of report Lot N Date signature Stamp Name Date signature Stamp Temp of functioning Conformity finished extinguisher Watertightness Observations Main disc General conditions LAUNCHING FILE N Reservoir test pressure INSPECTIO...

Страница 57: ...t None Thread Pressure Switch None Steel CRES 304L None Vertical Milling Machine None Fly Cutter None Lathe None Sandpaper 320 Grit None Alcohol None Dye Penetrant Kit None Grinding tool 70291 TASK 26 20 50 300 802 A01 3 Threads A Get a tap or die of the correct thread size B Put the tap or die into or onto the threads to be repaired C Put cutting oil on the threads D Turn the tap or die into or o...

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Страница 59: ... to the level necessary to do the repair refer to DISASSEMBLY 2 Put protection caps on the outlets to protect the closures 3 Install an applicable aluminium plug in the fitting The plug will keep unwanted materials out of the container and is also a heat sink NOTE Install the plug so there is sufficient clearance to machine the fitting CAUTION MAKE SURE THAT THE CONTAINER IS CORRECTLY HELD BEFORE ...

Страница 60: ...The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 61: ... area with the dye penetrant kit Repair of pressure switch fitting Figure 6001 GRAPHIC 26 20 50 99B 810 A01 TASK 26 20 50 300 805 A01 6 Replacement NOTE Refer to ASSEMBLY section for replacement procedures A Replace all damaged defective and used items that are not repairable B Replace all gaskets that were removed during repair C Replace all discs assemblies that were removed during repair D Repl...

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Страница 63: ...ODUCTS THESE PARTS ARE INSTALLED ON IN FURTHERMORE L HOTELLIER INDEMNIFIES AND HOLDS ITSELF HARMLESS FROM ANY PERFORMANCEE CLAIM OR EXPECTATION AND ANY FAILURE AND OR CONSEQUENCE THEREOF ASSOCIATED WITH THE FUNCTIONNALITY AND PERFORMANCE OF L HOTELLIER PRODUCTS WHEN IF NON L HOTELLIER PMA OR SUBSTITUTE PARTS ON ANY KIND ARE USED ON IN L HOTELLIER PRODUCTS A This section gives the assembly procedur...

Страница 64: ... Lacquer Acrylic Clear Krylon 1301 or varnish DAT V2 KF CRC industries TT L 50 Type II or III Grease high temperature 200 C DC4 Halon Warning Label 863009 00 Recharge Kit 751770 Charging Adapter with Lockpin Handle 71804 751913 Scale accuracy 1g Protector Tool Welding 751777 Cutter Fill Plug Weld Machining Tool 70040 Cutter Pressure switch Weld Machining Tool 70177 Torque Wrench 10 to 25 Nm Leak D...

Страница 65: ...mounting ring of the disc assembly is flush with the container neck D If the disc assembly is not flush use the disc assembly weld machining tool refer to figure 3003 to machine the disc assembly mounting ring until it is flush with the container neck E Use a tungsten inert gas TIG welder and the straight fusion weld procedure to weld the disc assembly to the neck as follows NOTE Clean all the wel...

Страница 66: ...nge Use the fill plug weld machining tool Figure 3005 to machine the fill plug flange until it is flush with the fill fitting flange Refer to DISASSEMBLY section D Remove and clean the fill plug Refer to CLEANING section E Apply a thin layer of grease DC4 to the threads of the fill plug F Install the seal gasket on the fill plug G Install the fill plug in the fill fitting Tighten the fill plug wit...

Страница 67: ...d the joint between the pressure switch flange and the pressure switch fitting flange Make sure that the depth of the weld is not more than 0 5 mm 0 020 in NOTE Do not operate the welder at more than 25 amps H Remove weld discolorations with a stainless steel wire brush TASK 26 20 50 410 804 A01 7 Recharge Kit Set Up WARNING MAKE SURE THAT ALL COMPONENTS AND FITTINGS ARE CORRECTLY TORQUED MAKE SUR...

Страница 68: ...ng coil are not necessary if the agent supply cylinder is pressurized H Close valves B C D E and G I Fill an applicable container with dry ice and either kerosene or alcohol to make a cooling bath Cracked ice and water can be used if other materials are not available NOTE The cooling bath coil is not necessary to do the fill procedure if the agent supply cylinder is pressurized J Put the coil from...

Страница 69: ...etup Figure 7001 GRAPHIC 26 20 50 99B 811 A01 NOTE The cooling bath and cooling coil are not necessary if the agent supply cylinder is pressurized TO HALON STORAGE REPROCESSING BENCH HALON The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 70: ...ed up C Add on the scale the two discharge heads body the two debris screens D Weigh the empty container and record the weight NOTE The empty weight includes the container without the agent nitrogen protection cap s and cartridge s E Install the charging adapter 71804 751913 on the fill plug F Use the lockpin handle 71804 751913 to lock the charging adapter in position G Turn the fill plug one ful...

Страница 71: ...BLE DO NOT INCLUDE THE CHARGING GAUGE TOLERANCES Q Adjust the regulator to the necessary pressure for the ambient temperature given in Table 7002 Table 7002 Pressure Temperature Properties Ambient Temperature C Container Pressure KPa 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 3600 3650 3700 3800 3900 3950 4000 4100 4200 4300 4400 4500 4600 4700 4800 4900 5000 5100 5200 R Add nitrogen pr...

Страница 72: ...n TASK 26 20 50 410 807 A01 10 Weld Fill Plug to Fill Fitting NOTE Before you weld the fill plug to the fill fitting make sure the weight of the charged container is in the permitted limits specified in DESCRIPTION AND OPERATION section Table 1 A Clean the weld area of the fill plug and fill fitting with alcohol to remove all oil grease and other contamination B Weld the fill plug to the fill fitt...

Страница 73: ... the fill and safety fitting H Visually examine the burst disc to make sure the rust inhibitor covers the entire surface of the burs disc If necessary apply the inhibitor again until the rust inhibitor fully covers the burst disc I Install protection cap on the fill and safety fitting Tighten the cap with your hand Identification and Characteristics Label Figure 7002 GRAPHIC 26 20 50 812 A01 Weigh...

Страница 74: ...6 20 50 Page 7012 APR 01 11 Warning Label Figure 7004 GRAPHIC 26 20 50 814 A01 Container Identification Plate Figure 7005 GRAPHIC 26 20 50 815 A01 The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 75: ... mounting base of the container D Install the debris in the discharge head body Make sure the debris screen overlap area is opposite the discharge head outlet E Screw manually the discharge heads on the nut 60 until it stop and direct the discharge head CAUTION REFER TO FIGURE 1 OF THE ILLUSTRATED PARTS LIST FOR THE CORRECT POSITION OF THE YELLOW ADHESIVE E Clean with alcohol the yellow adhesive l...

Страница 76: ...The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 77: ...container B There are no necessary fits and clearances for assembly of the container C The fits and clearances for installation of the container in the aircraft are not necessary for this manual D The necessary torque values are specified in Table 8001 Table 8001 Torque Values ITEM PART NUMBER TORQUE RANGE Fill and safety fitting 10971 00 1 0 mdaN 88 lbf in The document reference is online please ...

Страница 78: ...The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 79: ...E CAGE CODE Recharge kit 751770 None Charging Adapter with lockpin handle 71804 751913 Pressure test plug fill fitting OUT70065 00 None Pressure test cap neck OUT72371 00 None Pressure test cap neck nipple OUT72370 00 None Pressure test plug pressure switch fitting OUT70066 00 Platform scale with pan 0 100 lb display 0 02 lb increments accuracy 0 001 kg Commercially available Holding fixture None ...

Страница 80: ... 0 to 1 2 mdaN Commercially available Bacharach detector 1000 bubbles 1x10 5 std cc sec Commercially available Tungsten inert gas TIG welder None None Commercially available Lathe None None Commercially available Cleaning cloth None None Commercially available Tap and die set None None Commercially available Fly cutter None None Commercially available Dye penetrant kit None None Commercially avail...

Страница 81: ...able Cleaner DL623 Commercially available Stainless steel brush None None Commercially available Cyanolit glue 202 None 3M F0347 Grease DC4 MS4 or Versilube None Novagard silicone compounds and grease 0609Y SIKAFLEX glue 252 None None SIKA F7256 SEAMTEST concentrate or 1000 bubbles None None Commercially available Yellow adhesive 125441 00 741 width 12 mm 0 47 in 3M F0347 Label halon warning 86300...

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Страница 83: ...AINTENANCE MANUAL 12589 PRINTED IN FRANCE 26 20 50 IPL 10001 Page 1 2 APR 01 11 ILLUSTRATED PARTS LIST The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 84: ...The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 85: ...re and Item number 2nd column Part Number Manufacturer s part number 3rd column Airline Stock Number 4th column Nomenclature 5th column Usage code Effectivity 6th column Units per assy Quantity per next higher assembly A Figure and Item numbers The figure number covering items listed is indicated on the first line at the top of each page Each part numbered assembly sub assembly or item listed in t...

Страница 86: ... for assembly Sub assembly Attaching parts and or storage parts for sub assembly Detail parts for sub assembly Sub sub assembly Attaching parts and or storage parts for sub sub assembly Detail parts for sub sub assembly ETC A vendor s code is indicated for all items or articles not made by the prime manufacturer of the assembly This vendor s code or the abbreviation NP non procurable is placed at ...

Страница 87: ...ons used AR As Required ATTACHING PARTS DELETED DET Detail LH and RH Left and right MADE BY MADE FROM MATCHED PART MODIFIED FROM NHA Next Higher Assembly NP Non Procurable OPT TO Optional Parts ORDER OVERLGTH MPN Actual part number exceeding 15 characters OVERSIZE Oversize repair parts POST SB After applying Service Bulletin instructions R Modified REF For reference SEE SEL FROM Select from parts ...

Страница 88: ...6 20 50 990 805 A01 4 Updating When an item is revised added or deleted the letter R is shown in the LH margin the page date issue changes The letter R appears in the LH margin opposite the page number when all the item numbers are changed The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 89: ...0 50 VCI 10001 Page 1 2 APR 01 11 TASK 26 20 50 980 801 A01 VENDOR CODE NAME ADRESS VF9211 L HOTELLIER 4 rue Henri Poincaré 92167 Antony Cedex FRANCE The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 90: ...The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 91: ...A 10001 Page 1 2 APR 01 11 TASK 26 20 50 970 801 A01 PART NUMBER AIRLINE STOCK NO FIG ITEM TTL REQ E2003 10001 020 2 KIT12589 01 10001 090 1 ITEM NOT ILLUSTRATED The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 92: ...The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 93: ...8 00 10001 170 1 12301 00 10001 060 2 12466 00 10001 030 2 12587 01 10001 230 1 12589 01 10001 001 RF 13130 00 10001 040 2 13271 00 10001 080 2 13363 00 10001 050 2 125441 00 10001 240 AR 147037 00 10001 070 2 862634 00 10001 120 1 863009 00 10001 130 1 863487 00 10001 010 2 863868 00 10001 190 1 864055 01 10001 220 1 91697649 00 10001 210 1 91697650 00 10001 200 1 ITEM NOT ILLUSTRATED The documen...

Страница 94: ...The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 95: ... MAINTENANCE MANUAL 12589 PRINTED IN FRANCE 26 20 50 DPL 10001 Page 1 2 APR 01 11 DETAILED PARTS LIST The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 96: ...The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 97: ...er Aircraft Fire Extinguisher 12589 01 Figure 10001 sheet 1 GRAPHIC 26 21 37 99B 901 A01 These parts are included in the repair kit 090 120 80 70 60 50 30 10 40 110 210 20 100 230 130 The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 98: ... Container Aircraft Fire Extinguisher 12589 01 Figure 10001 Sheet 2 GRAPHIC 26 20 50 99B 901 A01 These parts are included in the repair kit 090 22 0 200 190 170 160 150 140 180 The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 99: ... 13271 00 Locknut 2 090 KIT12589 01 Repair kit 1 100 11112 00 Disc assembly 2 110 10971 00 Fill and safety fitting 1 120 862634 00 Copper seal 1 130 863009 00 Warning label 1 140 11435 00 Shim 0 3 mm 1 150 11436 00 Shim 0 2 mm 1 160 11437 00 Shim 0 1 mm 1 170 11438 00 Shim 0 05 mm 1 180 11378 00 Identification plate 1 190 863868 00 Weighing plate 1 200 91697650 00 Protection cap 1 210 91697649 00 ...

Страница 100: ...The document reference is online please check the correspondence between the online documentation and the printed version ...

Страница 101: ...nt storage temperatures persons must touch the containers as if they were kept at high temperatures D Keep the empty containers and components in a clean covered box during overhaul operations Do not let containers and components be open to high humidity while you keep them E Keep the filled container with the protection caps installed on the discharge heads in a clean and dry area The containers ...

Страница 102: ...nsport ADR Fluvial Transport ADNR Rail Transport RID Maritime Transport IMDG International Air Transport Association IATA Dangerous Goods Regulations and International Civil Aviation Organization ICAO Doc 9284 AN 905 International Air Transport Association IATA Dangerous Goods Regulations and International Civil Aviation Organization ICAO Doc 9284 AN 905 International Maritime Organization IMO FDS...

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