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Diagnosis and troubleshooting

Leuze electronic GmbH + Co. KG

BPS 307i

69

10

Diagnosis and troubleshooting

10.1

What to do in case of failure?

After switching on the BPS, display elements (see chapter 3.3 "Display elements") assist in checking the
proper function and troubleshooting.

In case of error, you can determine the error from the LED displays. With the error message you can deter-
mine the cause of the error and initiate measures to rectify it.

Ä

Switch off the system and leave it switched off.

Ä

Analyze the cause of the error using the operation indicators, the error messages and the diagnostic
tools (also with the help of the webConfig tool,

DIAGNOSIS

tab) and rectify the error.

NOTICE

Contact Leuze subsidiary/customer service.

Ä

If you are unable to rectify a fault, contact the Leuze branch responsible for you or call the
Leuze customer service (see chapter 12 "Service and support").

10.1.1 Diagnosis with webConfig tool

System events are displayed in the webConfig tool via the

DIAGNOSIS

tab. Noteworthy system events are

recorded in the event log. Depending on their importance, the events are classified as info, warning, error
and critical error. The statistics counters detect the number of all recorded as well as non-acknowledged
messages. With the message filters, the events can be filtered according to their status and their class.

BPS 3xx

i

SM 100 D

Fig. 10.1:

DIAGNOSIS

webConfig function

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Содержание BPS 300i

Страница 1: ...We reserve the right to make technical changes EN 2020 11 26 50127000 Original operating instructions BPS 307i Bar Code Positioning System...

Страница 2: ...2021 Leuze electronic GmbH Co KG In der Braike 1 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 www leuze com info leuze com Leuze electronic GmbH Co KG BPS 307i 2...

Страница 3: ...3 2 1 MS 307 connection hood with M12 connectors 12 3 2 2 MK 307 connection hood with spring cage terminals 12 3 2 3 KB 307 connection hood with cable 14 3 3 Display elements 14 3 3 1 LED indicators...

Страница 4: ...ing input output 46 7 5 2 SSI HOST BUS IN 48 7 5 3 SSI connection cable 49 7 5 4 Service USB 49 7 6 Cable lengths and shielding 50 8 Starting up the device Basic configuration 51 8 1 Configuring the S...

Страница 5: ...and support 75 13 Technical data 76 13 1 General specifications 76 13 1 1 BPS without heating 78 13 1 2 BPS with heating 79 13 2 Bar code tape 80 13 3 Dimensioned drawings 81 13 4 Dimensioned drawings...

Страница 6: ...dance are not followed CAUTION Signal word for minor injuries Indicates dangers that may result in minor injury if the measures for danger avoidance are not followed WARNING Signal word for serious in...

Страница 7: ...IO or I O Input Output I M Information Maintenance IP Internet Protocol LED Light Emitting Diode MAC Media Access Control MVS Type of control bar code MV0 Type of control bar code NEC National Electr...

Страница 8: ...es Repositioning units Gantry crane bridges and their trolleys Elevators CAUTION Observe intended use The protection of personnel and the device cannot be guaranteed if the device is operated in a man...

Страница 9: ...arity with relevant standards and regulations certified electricians are able to perform work on electrical systems and independently de tect possible dangers In Germany certified electricians must fu...

Страница 10: ...e MS 307 connection hood with M12 connectors MK 307 connection hood with spring cage terminals KB 307 connection hood with cable 000040 000044 000048 000052 000056 000060 000064 000068 4 000048 8 8 00...

Страница 11: ...tch start up delay of about 30 min for 24 V DC and minimum ambient temperature of 35 C Required conductor cross section for the power supply At least 0 75 mm2 NOTICE Do not use ready made cables It is...

Страница 12: ...a ser vice interface for configuration and diagnostics of the BPS NOTICE The configuration switches and the integrated parameter memory for the simple replacement of the BPS are located in the MS 307...

Страница 13: ...he connection cable sheathing 15 mm of sheath of the shielded line must be freely accessible Lead the individual wires into the terminals according to the diagram NOTICE Do not use wire end sleeves Wh...

Страница 14: ...To connect the system plugs JST at the end of the cable must be removed No parameter memory is integrated in connection hood KB 307 1 2 1 SERVICE Mini B USB socket behind protective cap 2 Connection...

Страница 15: ...ply voltage connected Initialization running No measurement value output Green continuous light Device in operation Initialization finished Measurement value output Red flashing Warning set No measure...

Страница 16: ...e content on two lines The upper display line shows the selected function as an English term The lower display line shows the data of the selected function 1 2 1 Display 2 Control buttons Fig 3 7 Disp...

Страница 17: ...0 mm grid Code128 with character set C increasing in increments of 4 e g 000004 000008 BCB G30 bar code tape with 30 mm grid Code128 with character set C increasing in increments of 3 e g 000003 00000...

Страница 18: ...1 2 000040 000044 000048 000052 3 4 G40 Leuze G40 Leuze G40 Leuze G40 Leuze 5 1 Position label with position value 2 Cut mark 3 Grid dimension 40 mm 4 Height Standard heights 47 mm and 25 mm 5 G40 des...

Страница 19: ...individual pieces of tape data and creates a query or order form with the correct part number and type designation 3 4 2 Control bar codes With the help of control bar codes that are affixed on top o...

Страница 20: ...BCB section in the scanning beam no position is output after the middle of the MV0 label for 000040 000044 1 2 G40 Leuze G40 Leuze G40 Leuze MV0 1 Control bar code 2 Deactivation of position determin...

Страница 21: ...s 40 mm with BCB G40 bar code tapes NOTICE Keep the gap between the BCBs that are switched between as small as possible 1 2 000040 000044 000048 015000 015004 000040 000044 000048 015004 G40 Leuze G40...

Страница 22: ...e always occurs at the same position i e it serves to change from the preceding tape to the subsequent tape and vice versa If the center of the BPS reaches the transition point of the control bar code...

Страница 23: ...Definition of the marker label The following combinations of letters and numbers may be used as marker labels AA1 BB1 CC1 DD1 EE1 FF1 GG1 Marker labels are implemented as follows Color red Height 47...

Страница 24: ...nd code position are minimal By having the same code position on both tapes improved syn chronization can be achieved during positioning compared to bar code tapes that are manufactured sepa rately 1...

Страница 25: ...olution The parameter specifies the reso lution of the position value It acts only on the host interface The resolution has no effect on the set parameter values such as offset or preset 0 01 mm 0 1 m...

Страница 26: ...that the BPS uses for position determina tion The integration results in smooth ing of the output measurement value With the BPS 300i an integration depth of 8 yields a response time of 8 ms Factory...

Страница 27: ...lass exit window of the BPS The reading quality is affected in particular in the following cases Switches expansion gaps and other transition points at which the bar code tape is not affixed interrup...

Страница 28: ...output the current distance from the read head to the BCB The dis tance from the position label closest to the reference point is output The distance measurement value is output in the webConfig tool...

Страница 29: ...ssible to bridge over mechanical deviations Due to the large reading distance combined with the great depth of field a large opening angle and a very compact construction the device is ideally suited...

Страница 30: ...G BPS 307i 30 5 1 High bay storage device Fig 5 1 High bay storage device Simultaneous position and speed measurement for regulation tasks Precise positioning with a reproducibility of 0 15 mm Control...

Страница 31: ...onorail system Fig 5 2 Electrical monorail system Positioning from 0 to 10 000 meters The working range from 50 170 mm allows for mounting positions and reliable position detection at varying distance...

Страница 32: ...c GmbH Co KG BPS 307i 32 5 3 Gantry cranes Fig 5 3 Gantry cranes Scratch and smudge proof UV resistant bar code tapes Synchronous positioning with twin tapes on both rails Mounting device for fast pre...

Страница 33: ...e vicinity of the BPS scanning beam Affix the BCB over expansion joints up to a width of several millimeters The BCB must not be interrupted at this location Cover protruding screw heads with the BCB...

Страница 34: ...ut mark Fig 6 1 Cut mark on the bar code tape If another BCB is to be affixed directly after the preceding BCB the subsequent bar code value must differ from the preceding BCB by at least 1 m 1 000040...

Страница 35: ...e edge tension free Secure the bar code tape to the mounting surface by pressing down with the palm of your hand When affixing make certain that the BCB is free of folds and creases and that no air po...

Страница 36: ...maintain a minimum bending radius of 300 mm 1 2 3 1 BPS 2 Reading distance 3 Radius of the bar code tape Rmin 300 mm Fig 6 4 Mounting the bar code tape for use in horizontal curves BCB mounting in ve...

Страница 37: ...ity of the BPS 000040 000044 000048 000052 000056 G40 Leuze G40 Leuze G40 Leuze G40 Leuze G 40 Leuze Fig 6 5 Preparing the bar code tape for use in vertical curves Mounting twin tapes If two bar code...

Страница 38: ...apter 3 4 4 Twin tapes If a twin tape is not used To have the same values at the same position one bar code tape must be affixed with numbers upside down while the other is affixed normally If twin ba...

Страница 39: ...e certain that the working range determined from the scanning curve is adhered to at all locations where a position determination is to be made Ensure that the scanning beam is always incident on the...

Страница 40: ...e is maintained 000040 000044 000048 000052 000056 000060 000064 000068 G40 Leuze G40 Leuze G40 Leuze G40 Leuze G40 Leuze G40 Leuze G40 Leuze G40 Leuze 1 3 2 2 50 1 Reading distance 2 Reference point...

Страница 41: ...ccessories for dimensioned drawing see chap ter 13 4 Dimensioned drawings Accessories Mount the BT 0300 W mounting bracket on the system side with M6 fastening screws included in de livery contents Mo...

Страница 42: ...Accessories Mount the BT 300 1 mounting device with the clamp profile on the rod system side Mount the BPS on the mounting bracket of the BT 300 1 with M4 fastening screws included in delivery content...

Страница 43: ...ng To ensure degree of protection IP 65 is fulfilled the screws of the connection hood are tight ened with a tightening torque of 1 4 Nm for connecting to the BPS Degree of protection IP 65 is not ful...

Страница 44: ...2 connector housing Ensure that the functional earth FE is connected correctly Unimpaired operation is only guaranteed when the functional earth is connected properly All electrical disturbances EMC c...

Страница 45: ...peration is only guaranteed when the functional earth is connected properly All electrical disturbances EMC couplings are discharged via the functional earth connec tion Connect connection PWR SW IN O...

Страница 46: ...al Designation Assignment 1 VIN 18 30 VDC supply voltage 2 SWIO1 Sw input output 1 configurable 3 GNDIN Negative supply voltage 0 VDC 4 SWIO2 Sw input output 2 configurable 5 FE Functional earth Threa...

Страница 47: ...two outputs or as one input and one output of a digital I O component NOTICE The function as input or output is set via the webConfig configuration tool CONFIGURATION DEVICE Switching inputs outputs s...

Страница 48: ...y isolated 5 FE Functional earth Thread M12 connector Cable gland Functional earth housing Connection cable shield The shield of the connection cable is on the thread of the M12 plug or on the screw f...

Страница 49: ...ly iso lated WH RD GN DATA Data line SSI Output electrically iso lated YE RD CLK Clock line SSI Input electrically iso lated RD YE DATA Data line SSI Output electrically iso lated PK Not connected VT...

Страница 50: ...e Max cable length Shielding BPS service USB 3 m Shielding absolutely necessary acc to USB specifications BPS power sup ply unit 30 m Not necessary Cable length according to the data rate NOTICE Data...

Страница 51: ...quent change of the clock signal from LOW to HIGH level 2 transfer of the position value begins with the most significant bit MSB With each subsequent change of the clock signal from LOW to HIGH level...

Страница 52: ...y positive position and speed values with SSI In the factory setting the SSI interface can only represent positive position and speed val ues If negative output values are ascertained due to the orien...

Страница 53: ...e Set the parameters for the resolution during position measurement via the webConfig tool or via con nection hood MS 307 or MK 307 Setting via the webConfig tool CONFIGURATION OUTPUT see chapter 9 3...

Страница 54: ...tion hoods MS 307 and MK 307 Resolution of the position value Data encoding of the measurement values Gray or binary Speed monitoring via switching output SWIO1 NOTICE The settings made via the operat...

Страница 55: ...osition 0 i e configuration via webConfig tool Fig 8 3 Operational controls of connection hood MK 307 Slide switch S1 Change the measurement value encoding S1 up Gray encoding S1 down binary encoding...

Страница 56: ...e set to switch position Gray encoding webConfig The parameter value set via the webConfig tool is used NOTICE All parameters that are not influenced by the position of the switch are configured via t...

Страница 57: ...osition value in mm Master clock frequency 80 kHz 600 kHz Request frequency of the control master Update rate 2 ms Update rate of the measurement values on the SSI interface SSI interface Transmission...

Страница 58: ...ebConfig tool is already installed on your computer the USB driver does not need to be installed again 9 1 1 System requirements NOTICE Regularly update the operating system and the Internet browser I...

Страница 59: ...eries The webConfig start page appears on your PC BPS 3xxi SM 100 D 1 1 Changing the operating mode Process Service upper left Fig 9 1 The start page of the webConfig tool The user interface of the we...

Страница 60: ...nfo on the control label CONFIGURATION see chapter 9 3 4 CONFIGURATION function Information on the current BPS configuration no change to the configuration Display of the output modules value formatti...

Страница 61: ...OCESS webConfig function 9 3 3 ALIGNMENT function NOTICE ALIGNMENT function only in the Service operating mode The BPS can only be aligned using the ALIGNMENT function in the Service operating mode Th...

Страница 62: ...ood MS 307 or MK 307 to switch position 0 see chapter 8 1 Configuring the SSI interface NOTICE Configuration changes only in the Service operating mode Changes made using the CONFIGURATION function ca...

Страница 63: ...les are arranged in the desired order in the SSI formatting area Select the required output module in the Output modules area Click the symbol for the output module with the left mouse button and keep...

Страница 64: ...iguration of the switching inputs outputs DEVICE tab I O mode switching input or switching output Output function Input function Time behavior functions Signal delay Pulse duration Switch on switch of...

Страница 65: ...or control bar code label detected Configuring switching inputs Select the function of the switching input from the Function list No function Start stop measurement Teach preset Reset preset Configur...

Страница 66: ...e OUTPUT tab Preparation SSI Fig 9 8 webConfig function OUTPUT Preparation SSI Position resolution Resolution for the position value Speed resolution Resolution for the speed value Configuration of th...

Страница 67: ...tab Measurement data Speed Monitoring Speed limit value 1 4 Signals that the speed is outside of the configured limit value range Configuration of the measurement value display DATA PROCESSING tab Ge...

Страница 68: ...ent log is displayed with the DIAGNOSIS function BPS 3xxi SM 100 D Fig 9 9 DIAGNOSIS webConfig function 9 3 6 MAINTENANCE function The MAINTENANCE function is only available in the Service operating m...

Страница 69: ...tools also with the help of the webConfig tool DIAGNOSIS tab and rectify the error NOTICE Contact Leuze subsidiary customer service If you are unable to rectify a fault contact the Leuze branch respon...

Страница 70: ...nning beam No valid measurement value Query BCB diagnostic data and carry out the resulting measures see chapter 10 4 Checklist for causes of errors Position mea surement errors causes and measures ta...

Страница 71: ...wiring for proper contacting Check wiring Check wire shielding Check wires used EMC coupling Observe contact quality of screwed or soldered contacts in the wiring Avoid EMC coupling caused by power ca...

Страница 72: ...always at the same position values Soiling of the bar code tape Clean the bar code tape Replace the bar code tape No measurement value can be determined No code in scanning beam Code not in the workin...

Страница 73: ...me of the BPS Tab Downloads Repair kit NOTICE Do not use the BCB repair kit on a permanent basis Use the bar code tape created with the repair kit only temporarily as an emergency solution The optical...

Страница 74: ...so that the bar code is not distorted Check the print results and measure the distance between two bar codes BCB G40 40 mm and BCB G30 30 mm See graphics below Cut the code strips and arrange them nex...

Страница 75: ...Service center Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany What to do should servicing be required NOTICE Please use this chapter as a master copy should servicing be required Ent...

Страница 76: ...at 25 C Beam deflection Via rotating polygon wheel Exit window Glass Laser class 1 acc to IEC EN 60825 1 2014 Working range 50 mm 170 mm At a reading distance of 50 mm the reading field width is 120 m...

Страница 77: ...with MK 307 Terminal blocks with spring cage termi nals 5 pin BPS with KB 307 cable connection Degree of protection IP 65 Weight Approx 580 g without connection hood Dimensions of the BPS 307i withou...

Страница 78: ...L applications For UL applications use is only permitted in Class 2 circuits in accordance with the NEC Na tional Electric Code Tab 13 7 Electrical equipment Data specification Values description Inte...

Страница 79: ...heating Housing heating and separate heating of the optics glass Warmup time Minimum 30 min at 24 VDC and an ambient temperature of 35 C Minimum conductor cross section Conductor cross section of at l...

Страница 80: ...ss Filmsetting Surface protection Polyester matt Base material Polyester film affixed without silicone Adhesive Acrylate adhesive Strength of adhesive 0 1 mm Adhesive strength average values On alumin...

Страница 81: ...ta Leuze electronic GmbH Co KG BPS 307i 81 13 3 Dimensioned drawings 1 2 2 all dimensions in mm 1 Reference point for the bar code position 2 Optical axis Fig 13 2 Dimensioned drawing BPS without conn...

Страница 82: ...data Leuze electronic GmbH Co KG BPS 307i 82 all dimensions in mm Fig 13 3 Dimensioned drawing BPS with MS 307 connection hood all dimensions in mm Fig 13 4 Dimensioned drawing BPS with MK 307 connec...

Страница 83: ...ctronic GmbH Co KG BPS 307i 83 all dimensions in mm Fig 13 5 Dimensioned drawing BPS with KB 307 connection hood 13 4 Dimensioned drawings Accessories all dimensions in mm Fig 13 6 Dimensioned drawing...

Страница 84: ...Technical data Leuze electronic GmbH Co KG BPS 307i 84 all dimensions in mm Fig 13 7 Dimensioned drawing MK 307 connection hood all dimensions in mm Fig 13 8 Dimensioned drawing KB 307 connection hood...

Страница 85: ...ical data Leuze electronic GmbH Co KG BPS 307i 85 all dimensions in mm Fig 13 9 Dimensioned drawing BTU 0300M W mounting device all dimensions in mm Fig 13 10 Dimensioned drawing BT 300 W mounting bra...

Страница 86: ...ensions in mm 1 Clamping jaws for mounting on the BPS 2 Clamp profile for mounting to round or oval pipes 16 20 mm 3 Rod holder turnable 360 Fig 13 11 Dimensioned drawing BT 56 mounting device all dim...

Страница 87: ...44 000048 38 72 47 0 3 1 28 G40 Leuze G40 Leuze G40 Leuze all dimensions in mm Fig 13 13 Dimensioned drawing BCB G40 bar code tape with 40 mm grid 000018 000021 000024 28 72 47 0 3 1 28 G30 Leuze G30...

Страница 88: ...PWR connection cable voltage supply Part no Part designation Description 50132079 KD U M12 5A V1 050 PWR connection cable M12 socket for PWR axial plug outlet open cable end cable length 5 m not shiel...

Страница 89: ...racket for wall mounting 50027375 BT 56 Mounting device for rod 50121434 BT 300 1 Mounting device for rod 14 5 Bar code tapes 14 5 1 Standard bar code tapes Leuze offers a wide selection of standardiz...

Страница 90: ...ith the correct part number and type designation 14 5 3 Twin tapes Twin tapes are special bar code tapes and are produced according to customer specifications Tab 14 10 Data for Twin tapes Feature Val...

Страница 91: ...l An entry wizard is available for repair tapes on the Leuze website under devices BPS 300 Accessories tab The entry wizard provides support when entering the individual pieces of tape data and create...

Страница 92: ...uze electronic GmbH Co KG BPS 307i 92 15 EC Declaration of Conformity The bar code positioning systems of the BPS 300 series have been developed and manufactured in accor dance with the applicable Eur...

Страница 93: ...CB G40 bar code tape with 40 mm grid 000000 000004 000008 000012 G40 Leuze G40 Leuze G40 Leuze G40 Leuze Fig 16 1 Continuous 40 mm grid G40 Leuze Fig 16 2 Single label MVS 40 mm grid G40 Leuze Fig 16...

Страница 94: ...30 mm grid 000000 000003 000006 000009 000012 G30 Leuze G30 Leuze G30 Leuze G30 Leuze G30 Leuze Fig 16 5 Continuous 30 mm grid G30 Leuze Fig 16 6 Single label MVS 30 mm grid G30 Leuze Fig 16 7 Single...

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