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# 45466K003

Page 3

INSTALLATION

These instructions must be placed on or near the
furnace in a conspicuous place.

The furnace design is certified by CSA International as a

Category IV furnace in compliance with the latest edition

of American National Standard Z21.47/CSA Standard 2.3

for Gas-Fired Central Furnaces, for operation with natural

gas or propane. Consult the rating plate on the furnace for

gas type before installing.

The maximum hourly heat loss of space shall be calcu-

lated in accordance with the procedure described in the

current manuals of Air Conditioning Contractors of

America, or by any other recognized method which is

suitable for local conditions, provided the results obtained

are in substantial agreement with, and not less than, those

obtained using the procedure described in the manuals.

G1D91BU, G1D93BU, and CG90UB models shall be

installed only as 

upflow

 furnaces. G1D93BC and

CG90CB models shall be installed only as 

counterflow

(downflow) furnaces.

Inspection of Shipment

This furnace is shipped in one package, completely
assembled and wired.

 The thermostat is shipped in a

separate carton when ordered.

Upon receipt of equipment, carefully inspect it for possible

shipping damage. If damage is found, it should be noted

on the carrier

s freight bill. Damage claims should be filed

with the carrier immediately. Claims of shortages should

be filed with the seller within 5 days.

Location

To provide proper operation and satisfactory performance,

care must be taken in choosing the location for this furnace.

The atmosphere in which the furnace operates must be free

of contaminants such as chlorides and sulfates.

The furnace must be installed so that electrical compo-

nents are protected from water.

 Unit must be level for

proper condensate drainage.

All models are suitable for closet or utility room installation.

The furnace is suitable for installation in buildings con-

structed on-site. The furnace should be centralized in

respect to the heat distribution system as much as

practicable. When installed in a utility room, the door

should be wide enough to allow the largest part of the

furnace to enter, or permit the replacement of another

appliance, such as a water heater.

A gas-fired furnace for installation in a residential garage

must be installed so the burner(s) and the ignition source

are located not less than 18" above the floor. The furnace

is to be located or protected to avoid physical damage by

vehicles.

If the furnace is to be installed in an attic or other
insulated space, it must be kept free and clear of
insulating materials.

Clearances

All servicing and cleaning of the furnace can be performed

from the front. If installed in a closet or utility room, provide

18" clearance in front for service if the door to the room is

not in line with the front of the furnace.

Refer to Table 1 on page 4 for the minimum clearances to

combustibles required for construction and proper unit

operation.

Accessibility clearances must take precedence over
fire protection clearances.

Upflow models (G1D91BU, G1D93BU, & CG90UB) may be

installed on wood flooring but shall not be installed directly

on carpeting, tile, or any other combustible material.

Counterflow models (G1D93BC & CG90CB) are certified

for installation on combustible flooring provided a special

base assembly is used. (Refer to the 

Duct Connection –

The condensate drain on this furnace is

incorporated within the furnace and must be

primed before start-up. 

The condensate

system must not be exposed to tempera-
tures under 32°F.

 Use of heat tape is per-

missible provided the rate temperature of the

tape 

does not exceed 155°F.

 CAUTION

Do not use the furnace as a heater in a

building under construction. The furnace can

be severely damaged due to the abnormal

environment caused by construction. Chlo-

rides from sources such as paint, stain, or

varnish; tile and counter cements; adhesives;

and foam insulation are abundant in a struc-

ture under construction and can be highly

corrosive. Low return air temperature can

cause condensation in the furnace and other

damage that can shorten the life of the unit.

 CAUTION

Содержание CG90CB

Страница 1: ...regulations or requirements take precedence over the general instructions in this manual IMPORTANT Do not store combustible materials including gasoline and other flammable vapors and liquids near the...

Страница 2: ...Supply and Piping beginning on page 15 of these instructions 7 Always install furnace to operate within the furnace s intended temperature rise range with a duct system which has an external static p...

Страница 3: ...in respect to the heat distribution system as much as practicable When installed in a utility room the door should be wide enough to allow the largest part of the furnace to enter or permit the repla...

Страница 4: ...nated Combustion Air Excessive exposure to contaminated combustion air will result in safety and performance related problems The recommended source of combustion air is outdoor air However the use of...

Страница 5: ...tside combustion air An inlet air restrictor plate see Figure 1 is supplied with this furnace and can be found in the plastic bag containing these Installation Instructions and the User s Information...

Страница 6: ...on that cannot be removed by stirring Refer to Table 2 for approved piping and fitting materials cement is recommended Metal or plastic strapping may be used for vent pipe hangers When making ABS join...

Страница 7: ...NR Not Recommended Minimum Pipe Diameter 112 000 125 000 BTU HR Models Minimum Pipe Diameter 90 000 100 000 BTU HR Models e p i P t n e V h t g n e L t f s w o b l E 0 9 f o r e b m u N 0 1 2 3 4 5 6...

Страница 8: ...r a e l C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l...

Страница 9: ...C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l a n i m...

Страница 10: ...n the same pressure zone There fore in horizontal venting applications they must be on the same side of the house within the parameters shown in Figure 6 On initial start up of the unit some of the wa...

Страница 11: ...8 For vertical venting refer to Figure 9 The vent pipe on horizontal runs must slope upward away from the furnace at a minimum pitch of 1 4 per foot of run to prevent accumulation of condensate Figur...

Страница 12: ...er to Figure 12 for detail of this inlet air assembly On initial start up of the unit some of the water used to prime the trap system may run down into the combustion blower and cause noise Do not cem...

Страница 13: ...Prime the trap system by slowly pouring 1 cup of water down the vent pipe For horizontal venting refer to Figure 13 For vertical venting refer to Figure 14 The vent pipe on horizontal runs must slope...

Страница 14: ...sed openings in the common venting system 2 Visually inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition or the...

Страница 15: ...rnace A return air duct system is recommended If the unit is installed in a confined space or closet a return connection must be run full size to a location outside the closet The air duct in the clos...

Страница 16: ...ividual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psig 3 5 kPa or 14 W C If the piping system is to be tested at press...

Страница 17: ...2 filter are supplied with the furnace Models designed for more than 1600 CFM nominal air delivery include two of each The filter rack is to be installed between the return air duct and the side of th...

Страница 18: ...onic Air Cleaner Terminals are provided on the blower control board for connection of a 120 volt electronic air cleaner The EAC terminal is energized whenever the thermostat is calling for heat coolin...

Страница 19: ...because some gas is heavier than air and will settle on the floor What to do if you smell gas Do not try to light any appliances Extinguish any open flame Do not touch any electric switch do not use a...

Страница 20: ...ay The call for cooling has priority over continuous fan operation while a call for heating has priority over both a call for cooling or continuous fan Ignition lockouts for any reason do not affect c...

Страница 21: ...t the regulator turn the adjusting screw s on the regulator clockwise to increase pressure and input coun terclockwise to decrease pressure and input Replace the barbed fitting and reconnect the hose...

Страница 22: ...a e H e u l a V t f U T B 3 d l o f i n a M e r u s s e r P C W n i g n i t a e H e u l a V t f U T B 3 d l o f i n a M e r u s s e r P C W n i 0 0 0 2 8 4 9 0 5 3 8 7 2 2 0 0 0 1 6 6 6 9 0 0 0 0 3 4...

Страница 23: ...cked or plugged the furnace will not operate properly MAINTENANCE Failure to follow the safety warnings exactly could result in dangerous operation serious injury death or property damage Improper ser...

Страница 24: ...ower housing assembly Blower wheel Blower motor Blower motor mount Blower motor capacitor Burner Group Gas manifold Main burner orifices Main burners Accessories ALPKT572 Natural Gas to Propane Conver...

Страница 25: ...emory A pushbutton switch is located on the control see Figure 22 on page 26 When the pushbutton switch is pressed and released the control flashes the stored fault codes The most recent fault code is...

Страница 26: ...45466K003 Page 26 Figure 22 Connection Diagram P N 45198 005...

Страница 27: ...45466K003 Page 27 Figure 23 Schematic Diagram P N 45198 005...

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