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# 45466K003

Page 15

Outlet Duct

For installations not equipped with a cooling coil, a remov-

able access panel must be provided in the outlet duct. The

opening should be accessible when the furnace is placed

in service. Smoke or reflected light may be observed

inside the casing to indicate the presence of leaks in the

heat exchanger. The cover for the opening shall be

attached in such a manner as to prevent leaks. The

recommended opening size is 6" x 14" for all sizes.

Duct Connection – Counterflow Models

If a unit is installed on a noncombustible floor, it may be

installed directly over the supply duct or plenum. For installa-

tions on combustible flooring, a special base must be

ordered and used. (See the 

Accessories

 section on

page 24 for more information.) To install using the special

base assembly, see Figure 16 and the following instructions:

1. Cut a hole in the floor, sized to provide 1" clearance

between all four sides of the duct and the edge of the

flooring. The four angles on the base assembly should

recess into the floor joists and the base should rest on

all four outside flanges.

2. Construct duct connections with right angle flanges.

Circulating Air Supply

When the furnace is installed so that the supply ducts

carry air circulated by the furnace to areas outside the

space containing the furnace, the return air shall be

handled by a duct or ducts sealed to the furnace casing

and terminated outside the space containing the furnace.

A return air duct system is recommended. If the unit is

installed in a confined space or closet, a return connection

must be run, full size, to a location outside the closet. The

air duct in the closet must be tight to prevent any entrance

of air from the closet into the circulating air.

If there is no complete return air duct system, the return

air connection must be sealed to the furnace casing and

run, full size, to a location outside the utility room or space

housing the furnace to prevent a negative pressure on the

venting system.

3. Drop the duct connections through the top of the base

assembly with the right angle flanges in good contact

with the glass tape on top of the base assembly.

4. Carefully position the furnace over the right angle duct

flanges.

Gas Supply and Piping

Refer to the furnace rating plate to make sure the furnace
is equipped to burn the gas supplied (natural or propane).

When an air conditioning unit is used in con-

junction with the furnace, the evaporator coil

must be installed in the discharge (supply) air.

Do not install an evaporator coil in the return

air; excessive condensation will occur within

the furnace.

  CAUTION

Any conversion of a natural gas unit to pro-

pane gas must be done by qualified person-

nel using a conversion kit available from the

manufacturer, following the instructions in the

conversion kit. If done improperly, overfiring

of the burners and improper burner operation

can result. This can create carbon monoxide

which could cause asphyxiation.

  WARNING

Combustible Floor Installation

(Counterflow Models Only)

Figure 16

1

"

Combustible

Flooring

Woven

Glass Tape

Base

Assembly

Duct

Furnace

Содержание CG90CB

Страница 1: ...regulations or requirements take precedence over the general instructions in this manual IMPORTANT Do not store combustible materials including gasoline and other flammable vapors and liquids near the...

Страница 2: ...Supply and Piping beginning on page 15 of these instructions 7 Always install furnace to operate within the furnace s intended temperature rise range with a duct system which has an external static p...

Страница 3: ...in respect to the heat distribution system as much as practicable When installed in a utility room the door should be wide enough to allow the largest part of the furnace to enter or permit the repla...

Страница 4: ...nated Combustion Air Excessive exposure to contaminated combustion air will result in safety and performance related problems The recommended source of combustion air is outdoor air However the use of...

Страница 5: ...tside combustion air An inlet air restrictor plate see Figure 1 is supplied with this furnace and can be found in the plastic bag containing these Installation Instructions and the User s Information...

Страница 6: ...on that cannot be removed by stirring Refer to Table 2 for approved piping and fitting materials cement is recommended Metal or plastic strapping may be used for vent pipe hangers When making ABS join...

Страница 7: ...NR Not Recommended Minimum Pipe Diameter 112 000 125 000 BTU HR Models Minimum Pipe Diameter 90 000 100 000 BTU HR Models e p i P t n e V h t g n e L t f s w o b l E 0 9 f o r e b m u N 0 1 2 3 4 5 6...

Страница 8: ...r a e l C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l...

Страница 9: ...C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l a n i m...

Страница 10: ...n the same pressure zone There fore in horizontal venting applications they must be on the same side of the house within the parameters shown in Figure 6 On initial start up of the unit some of the wa...

Страница 11: ...8 For vertical venting refer to Figure 9 The vent pipe on horizontal runs must slope upward away from the furnace at a minimum pitch of 1 4 per foot of run to prevent accumulation of condensate Figur...

Страница 12: ...er to Figure 12 for detail of this inlet air assembly On initial start up of the unit some of the water used to prime the trap system may run down into the combustion blower and cause noise Do not cem...

Страница 13: ...Prime the trap system by slowly pouring 1 cup of water down the vent pipe For horizontal venting refer to Figure 13 For vertical venting refer to Figure 14 The vent pipe on horizontal runs must slope...

Страница 14: ...sed openings in the common venting system 2 Visually inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition or the...

Страница 15: ...rnace A return air duct system is recommended If the unit is installed in a confined space or closet a return connection must be run full size to a location outside the closet The air duct in the clos...

Страница 16: ...ividual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psig 3 5 kPa or 14 W C If the piping system is to be tested at press...

Страница 17: ...2 filter are supplied with the furnace Models designed for more than 1600 CFM nominal air delivery include two of each The filter rack is to be installed between the return air duct and the side of th...

Страница 18: ...onic Air Cleaner Terminals are provided on the blower control board for connection of a 120 volt electronic air cleaner The EAC terminal is energized whenever the thermostat is calling for heat coolin...

Страница 19: ...because some gas is heavier than air and will settle on the floor What to do if you smell gas Do not try to light any appliances Extinguish any open flame Do not touch any electric switch do not use a...

Страница 20: ...ay The call for cooling has priority over continuous fan operation while a call for heating has priority over both a call for cooling or continuous fan Ignition lockouts for any reason do not affect c...

Страница 21: ...t the regulator turn the adjusting screw s on the regulator clockwise to increase pressure and input coun terclockwise to decrease pressure and input Replace the barbed fitting and reconnect the hose...

Страница 22: ...a e H e u l a V t f U T B 3 d l o f i n a M e r u s s e r P C W n i g n i t a e H e u l a V t f U T B 3 d l o f i n a M e r u s s e r P C W n i 0 0 0 2 8 4 9 0 5 3 8 7 2 2 0 0 0 1 6 6 6 9 0 0 0 0 3 4...

Страница 23: ...cked or plugged the furnace will not operate properly MAINTENANCE Failure to follow the safety warnings exactly could result in dangerous operation serious injury death or property damage Improper ser...

Страница 24: ...ower housing assembly Blower wheel Blower motor Blower motor mount Blower motor capacitor Burner Group Gas manifold Main burner orifices Main burners Accessories ALPKT572 Natural Gas to Propane Conver...

Страница 25: ...emory A pushbutton switch is located on the control see Figure 22 on page 26 When the pushbutton switch is pressed and released the control flashes the stored fault codes The most recent fault code is...

Страница 26: ...45466K003 Page 26 Figure 22 Connection Diagram P N 45198 005...

Страница 27: ...45466K003 Page 27 Figure 23 Schematic Diagram P N 45198 005...

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