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# 45466K003

Page 17

Filter Rack Mounting Hole

Screw

Filter Rack

Corner Embossments

Front of Cabinet

Filter Rack Installation

Figure 18

Electrical Wiring

The furnace must be grounded and wired in accordance

with local codes or, in the absence of local codes, with the

National Electrical Code ANSI/NFPA No. 70 (latest edition)

and/or CSA C22.1 Electrical Code (latest edition) if an

external electrical source is utilized.

In all instances, other than wiring for the thermostat, the

wiring to be done and any replacement of wire shall

conform with the temperature limitation for Type T wire 

63

°

F (35

°

C) rise.

Connect a sufficiently sized wire with ground to the furnace

s

line voltage connections and ground lug. Refer to the

furnace rating plate for electrical characteristics to be used

in sizing field supply wiring and over-current protection.

The line voltage supply should be routed through a

readily accessible disconnect located within sight of the

furnace. A junction box on the furnace side panel is

provided for line voltage connections. Refer to the furnace

wiring diagram for specific connection information.

Proper polarity of the supply connections (“HOT”
and “NEUTRAL”) must be observed to ensure that
safety controls provide the protection intended.

A connection to the ground lug and actual earth ground

(typically a ground stake or buried steel pipe) must be

maintained for proper operation.

Filters

Filters are not supplied with CG90CB or CG90UB
series furnaces.

G1D91BU and G1D93BU Models

A filter rack and cleanable 16" x 25" x 1/2" filter are

supplied with the furnace. (Models designed for more than

1600 CFM nominal air delivery include two of each.) The

filter rack is to be installed between the return air duct and

the side of the furnace. Refer to Figure 18 and the follow-

ing instructions to install the filter rack:

1. Using the corner embossments as a guide, mark and

cut a full-size opening in the side panel(s).

2. Using the filter rack as a template, mark and drill four

7/64" diameter screw holes in the side panel(s).

3. With the filter access opening toward the front of the

furnace, use sheet metal screws to fasten the rack(s)

to the side panel(s).

The filter slides in the rack from the front of the unit. Install

the filter(s) with the mesh side towards furnace.

For units that do not include a side return filter rack, kit

AFILT524 can be used. Single side filter frame kit

AFILTHA7 is available for single side return air connection

in installations requiring more than 1600 CFM nominal air

delivery. Bottom return filter kit AFILT529 is also available

from the manufacturer.

Counterflow Models:

Filters are not supplied with these furnaces; however, filters

must be used. It is the installerís responsibility to install

properly sized filters in accordance with Table 3 on page 18.

Other filter accessories are also available from the manufac-

turer including a full line of indoor air quality products. For

information on these products, contact the local distributor.

Risk of electrical shock. Disconnect electrical

power at the circuit breaker or service panel

before making electrical connections. Failure

to disconnect power supplies can result in

property damage, personal injury, or death.

  WARNING

Bottom Filter Location

Upflow Models

Figure 19

Filter

Base

Side

Содержание CG90CB

Страница 1: ...regulations or requirements take precedence over the general instructions in this manual IMPORTANT Do not store combustible materials including gasoline and other flammable vapors and liquids near the...

Страница 2: ...Supply and Piping beginning on page 15 of these instructions 7 Always install furnace to operate within the furnace s intended temperature rise range with a duct system which has an external static p...

Страница 3: ...in respect to the heat distribution system as much as practicable When installed in a utility room the door should be wide enough to allow the largest part of the furnace to enter or permit the repla...

Страница 4: ...nated Combustion Air Excessive exposure to contaminated combustion air will result in safety and performance related problems The recommended source of combustion air is outdoor air However the use of...

Страница 5: ...tside combustion air An inlet air restrictor plate see Figure 1 is supplied with this furnace and can be found in the plastic bag containing these Installation Instructions and the User s Information...

Страница 6: ...on that cannot be removed by stirring Refer to Table 2 for approved piping and fitting materials cement is recommended Metal or plastic strapping may be used for vent pipe hangers When making ABS join...

Страница 7: ...NR Not Recommended Minimum Pipe Diameter 112 000 125 000 BTU HR Models Minimum Pipe Diameter 90 000 100 000 BTU HR Models e p i P t n e V h t g n e L t f s w o b l E 0 9 f o r e b m u N 0 1 2 3 4 5 6...

Страница 8: ...r a e l C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l...

Страница 9: ...C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l a n i m...

Страница 10: ...n the same pressure zone There fore in horizontal venting applications they must be on the same side of the house within the parameters shown in Figure 6 On initial start up of the unit some of the wa...

Страница 11: ...8 For vertical venting refer to Figure 9 The vent pipe on horizontal runs must slope upward away from the furnace at a minimum pitch of 1 4 per foot of run to prevent accumulation of condensate Figur...

Страница 12: ...er to Figure 12 for detail of this inlet air assembly On initial start up of the unit some of the water used to prime the trap system may run down into the combustion blower and cause noise Do not cem...

Страница 13: ...Prime the trap system by slowly pouring 1 cup of water down the vent pipe For horizontal venting refer to Figure 13 For vertical venting refer to Figure 14 The vent pipe on horizontal runs must slope...

Страница 14: ...sed openings in the common venting system 2 Visually inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition or the...

Страница 15: ...rnace A return air duct system is recommended If the unit is installed in a confined space or closet a return connection must be run full size to a location outside the closet The air duct in the clos...

Страница 16: ...ividual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psig 3 5 kPa or 14 W C If the piping system is to be tested at press...

Страница 17: ...2 filter are supplied with the furnace Models designed for more than 1600 CFM nominal air delivery include two of each The filter rack is to be installed between the return air duct and the side of th...

Страница 18: ...onic Air Cleaner Terminals are provided on the blower control board for connection of a 120 volt electronic air cleaner The EAC terminal is energized whenever the thermostat is calling for heat coolin...

Страница 19: ...because some gas is heavier than air and will settle on the floor What to do if you smell gas Do not try to light any appliances Extinguish any open flame Do not touch any electric switch do not use a...

Страница 20: ...ay The call for cooling has priority over continuous fan operation while a call for heating has priority over both a call for cooling or continuous fan Ignition lockouts for any reason do not affect c...

Страница 21: ...t the regulator turn the adjusting screw s on the regulator clockwise to increase pressure and input coun terclockwise to decrease pressure and input Replace the barbed fitting and reconnect the hose...

Страница 22: ...a e H e u l a V t f U T B 3 d l o f i n a M e r u s s e r P C W n i g n i t a e H e u l a V t f U T B 3 d l o f i n a M e r u s s e r P C W n i 0 0 0 2 8 4 9 0 5 3 8 7 2 2 0 0 0 1 6 6 6 9 0 0 0 0 3 4...

Страница 23: ...cked or plugged the furnace will not operate properly MAINTENANCE Failure to follow the safety warnings exactly could result in dangerous operation serious injury death or property damage Improper ser...

Страница 24: ...ower housing assembly Blower wheel Blower motor Blower motor mount Blower motor capacitor Burner Group Gas manifold Main burner orifices Main burners Accessories ALPKT572 Natural Gas to Propane Conver...

Страница 25: ...emory A pushbutton switch is located on the control see Figure 22 on page 26 When the pushbutton switch is pressed and released the control flashes the stored fault codes The most recent fault code is...

Страница 26: ...45466K003 Page 26 Figure 22 Connection Diagram P N 45198 005...

Страница 27: ...45466K003 Page 27 Figure 23 Schematic Diagram P N 45198 005...

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