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# 45466K003

Page 5

Canada, see CSA B149.1, Natural Gas and Propane

Installation Codes (latest edition).

4. The following types of installation may require 

outdoor

air

 for combustion, due to chemical exposures:

Commercial buildings

Buildings with indoor pools

Furnaces installed in laundry rooms

Furnaces installed in hobby or craft rooms

Furnaces installed near chemical storage areas

5. Exposure to the following substances in the combustion

air supply may also require 

outdoor air

 for combustion:

Permanent wave solutions

Chlorinated waxes and cleaners

Chlorine-based swimming pool chemicals

Water softening chemicals

Deicing salts or chemicals

Carbon tetrachloride

Halogen-type refrigerants

Cleaning solvents (such as perchloroethylene)

Printing inks, paint removers, varnishes, etc.

Cements and glues

Antistatic fabric softeners for clothes dryers

Masonry acid washing materials

Chlorinated laundry products

Hydrochloric acid

Venting

The high efficiency of this furnace is accomplished by the

removal of both sensible and latent heat from the flue gases.

The removal of latent heat results in the condensation of

moisture in the flue gases. This condensation occurs in the

secondary heat exchanger and in the vent system. There-

fore, this furnace requires special venting considerations

and the instructions must be followed to insure proper

operation. All venting must be in accordance with the codes

having jurisdiction in the area and these instructions.

Upflow models G1D91BU, G1D93BU, and CG90UB and

counterflow models G1D93BC and CG90CB can be

installed as either direct vent or non-direct vent units. A

direct vent (two pipe) installation requires that all the air

necessary for combustion be supplied from outside the

dwelling through an air intake pipe. A non-direct vent (one

pipe) installation uses air from inside the dwelling for

combustion.

The furnace is shipped with the air inlet pipe terminated to

the top panel for either inside or outside combustion air. An

inlet air restrictor plate (see Figure 1) is supplied with this

furnace and can be found in the plastic bag containing these

Installation Instructions and the User

s Information Manual.

For installations using inside air for combustion (non-direct

vent), attach a 90

°

 elbow (not supplied) to the inlet coupler

and install the restrictor plate inside the elbow  (see Figures

8 and 9 on page 11 or Figures 13 and 14 on page 13).

If at any time in the future the installation of

this furnace is changed to require outside

fresh air for combustion, the inlet air restrictor

plate must be removed. Failure to remove the

inlet air restrictor could cause improper

operation that can result in a fire hazard or

carbon monoxide injury.

  WARNING

Also included in the plastic bag containing the inlet air

restriction plate is a flue pipe screen (see Figure 1). In all

installations, this screen should be installed at the termi-

nation of the flue pipe and is designed to keep objects out

of the flue pipe.

For either type of installation (direct or non-direct vent),

special venting considerations must be followed. Refer to

the proper section in pages 10 

 13 for the type of furnace

and venting being installed.

The venting system must be supported with mounting

straps to prevent any weight load from being applied to the

vent blower. Horizontal vent pipe must be supported every

5' and vertical pipe should be supported every 10' to

prevent sagging and provide rigid support.

When a furnace is installed as direct vent, provisions for

ventilation air should follow the same requirements as if

installed as non-direct vent. Proper ventilation air is

necessary to maintain furnace component temperatures

within acceptable limits.

All vents passing through floors, ceilings, and walls must

be installed in accordance with National Fuel Gas Code,

ANSI Z223.1/NFPA 54 (latest edition).

Inlet Air Restrictor Plate

Flue Pipe Screen

The inlet air restrictor plate

must

 be installed in all

installations using inside air

for combustion (non-direct

vent).

The flue pipe screen

should be installed at the

termination of the flue pipe

in all installations.

Figure 1

Содержание CG90CB

Страница 1: ...regulations or requirements take precedence over the general instructions in this manual IMPORTANT Do not store combustible materials including gasoline and other flammable vapors and liquids near the...

Страница 2: ...Supply and Piping beginning on page 15 of these instructions 7 Always install furnace to operate within the furnace s intended temperature rise range with a duct system which has an external static p...

Страница 3: ...in respect to the heat distribution system as much as practicable When installed in a utility room the door should be wide enough to allow the largest part of the furnace to enter or permit the repla...

Страница 4: ...nated Combustion Air Excessive exposure to contaminated combustion air will result in safety and performance related problems The recommended source of combustion air is outdoor air However the use of...

Страница 5: ...tside combustion air An inlet air restrictor plate see Figure 1 is supplied with this furnace and can be found in the plastic bag containing these Installation Instructions and the User s Information...

Страница 6: ...on that cannot be removed by stirring Refer to Table 2 for approved piping and fitting materials cement is recommended Metal or plastic strapping may be used for vent pipe hangers When making ABS join...

Страница 7: ...NR Not Recommended Minimum Pipe Diameter 112 000 125 000 BTU HR Models Minimum Pipe Diameter 90 000 100 000 BTU HR Models e p i P t n e V h t g n e L t f s w o b l E 0 9 f o r e b m u N 0 1 2 3 4 5 6...

Страница 8: ...r a e l C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l...

Страница 9: ...C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l a n i m...

Страница 10: ...n the same pressure zone There fore in horizontal venting applications they must be on the same side of the house within the parameters shown in Figure 6 On initial start up of the unit some of the wa...

Страница 11: ...8 For vertical venting refer to Figure 9 The vent pipe on horizontal runs must slope upward away from the furnace at a minimum pitch of 1 4 per foot of run to prevent accumulation of condensate Figur...

Страница 12: ...er to Figure 12 for detail of this inlet air assembly On initial start up of the unit some of the water used to prime the trap system may run down into the combustion blower and cause noise Do not cem...

Страница 13: ...Prime the trap system by slowly pouring 1 cup of water down the vent pipe For horizontal venting refer to Figure 13 For vertical venting refer to Figure 14 The vent pipe on horizontal runs must slope...

Страница 14: ...sed openings in the common venting system 2 Visually inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition or the...

Страница 15: ...rnace A return air duct system is recommended If the unit is installed in a confined space or closet a return connection must be run full size to a location outside the closet The air duct in the clos...

Страница 16: ...ividual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psig 3 5 kPa or 14 W C If the piping system is to be tested at press...

Страница 17: ...2 filter are supplied with the furnace Models designed for more than 1600 CFM nominal air delivery include two of each The filter rack is to be installed between the return air duct and the side of th...

Страница 18: ...onic Air Cleaner Terminals are provided on the blower control board for connection of a 120 volt electronic air cleaner The EAC terminal is energized whenever the thermostat is calling for heat coolin...

Страница 19: ...because some gas is heavier than air and will settle on the floor What to do if you smell gas Do not try to light any appliances Extinguish any open flame Do not touch any electric switch do not use a...

Страница 20: ...ay The call for cooling has priority over continuous fan operation while a call for heating has priority over both a call for cooling or continuous fan Ignition lockouts for any reason do not affect c...

Страница 21: ...t the regulator turn the adjusting screw s on the regulator clockwise to increase pressure and input coun terclockwise to decrease pressure and input Replace the barbed fitting and reconnect the hose...

Страница 22: ...a e H e u l a V t f U T B 3 d l o f i n a M e r u s s e r P C W n i g n i t a e H e u l a V t f U T B 3 d l o f i n a M e r u s s e r P C W n i 0 0 0 2 8 4 9 0 5 3 8 7 2 2 0 0 0 1 6 6 6 9 0 0 0 0 3 4...

Страница 23: ...cked or plugged the furnace will not operate properly MAINTENANCE Failure to follow the safety warnings exactly could result in dangerous operation serious injury death or property damage Improper ser...

Страница 24: ...ower housing assembly Blower wheel Blower motor Blower motor mount Blower motor capacitor Burner Group Gas manifold Main burner orifices Main burners Accessories ALPKT572 Natural Gas to Propane Conver...

Страница 25: ...emory A pushbutton switch is located on the control see Figure 22 on page 26 When the pushbutton switch is pressed and released the control flashes the stored fault codes The most recent fault code is...

Страница 26: ...45466K003 Page 26 Figure 22 Connection Diagram P N 45198 005...

Страница 27: ...45466K003 Page 27 Figure 23 Schematic Diagram P N 45198 005...

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