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# 45466K003

Page 6

Category IV Furnace Limitations

This furnace shall 

not

 be connected to any Type B, BW, or

L vent or vent connector and shall 

not

 be connected to

any portion of a factory-built or masonry chimney. 

This

furnace is not to be common vented with any other
appliance. The vent pipe must not be connected to a
chimney flue serving a separate appliance designed
to burn solid fuel.

Vent Pipe Size and Length

The vent pipe and air intake pipe (in direct vent installa-

tions) should be sized in accordance with the information

found in the appropriate table in Figure 3. One 90

°

 elbow

is equivalent to 5' of pipe. Two 45

°

 elbows are equivalent

to one 90

°

 elbow. The minimum length certified for use

with this furnace is 5' and one elbow, not including the

vent and air intake terminals.

In the event that the pipe length is in between the lengths

listed in the table, use the next larger length listed. For

example, if a length of pipe needed to install the furnace is

27', use the diameter values for the 30' row in the tables.

In all applications where the flue pipe is run through
an unconditioned space, 1/2

"

 Armaflex or equivalent

must be used over the pipe. In extreme cold climates,
3/4

"

 Armaflex is recommended.

Materials

All pipe, fittings, primer, and solvent cement must conform

with American National Standard Institute and the Ameri-

can Society for Testing and Materials (ANSI/ASTM)

standards. The solvent shall be free flowing and contain

no lumps, undissolved particles, or any foreign matter that

adversely affects the joint strength or chemical resistance

of the cement. The cement shall show no gelation, stratifi-

cation, or separation that cannot be removed by stirring.

Refer to Table 2 for approved piping and fitting materials.

cement is recommended. Metal or plastic strapping may be

used for vent pipe hangers.

When making ABS joints, pieces can be prepared with a

cleaner. When joining ABS to PVC materials, use PVC

solvent cement as specified in ASTM D3138.

Preferred fittings are DWV style or long sweep. Seal all joints

gas tight with appropriate cement. In areas where vent and

air intake pipes are exposed to abnormal stress or are

subject to damage, schedule 80 pipe should be used.

Concentric Vent Kit

A concentric vent kit (model ACVK2) is available for use

when installing this furnace as a direct vent furnace and the

air intake and vent pipe are to be run through the same hole,

whether horizontally through the wall or vertically through the

roof (see Figure 2). Refer to the instructions included with

the concentric vent kit for installation specifics.

Table 2

Piping and Fitting Specifications

The primers and solvents used must also meet ASTM

specifications. PVC primer is specified in ASTM F656. Use

PVC solvent as specified in ASTM D2564 and ABS solvent

cement as specified ASTM D2235. Low temperature solvent

Figure 2

2"

Nominal

Pipe Size

3.5"

18"

5"

1"

11"

Concentric Vent Kit Dimensions

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Содержание CG90CB

Страница 1: ...regulations or requirements take precedence over the general instructions in this manual IMPORTANT Do not store combustible materials including gasoline and other flammable vapors and liquids near the...

Страница 2: ...Supply and Piping beginning on page 15 of these instructions 7 Always install furnace to operate within the furnace s intended temperature rise range with a duct system which has an external static p...

Страница 3: ...in respect to the heat distribution system as much as practicable When installed in a utility room the door should be wide enough to allow the largest part of the furnace to enter or permit the repla...

Страница 4: ...nated Combustion Air Excessive exposure to contaminated combustion air will result in safety and performance related problems The recommended source of combustion air is outdoor air However the use of...

Страница 5: ...tside combustion air An inlet air restrictor plate see Figure 1 is supplied with this furnace and can be found in the plastic bag containing these Installation Instructions and the User s Information...

Страница 6: ...on that cannot be removed by stirring Refer to Table 2 for approved piping and fitting materials cement is recommended Metal or plastic strapping may be used for vent pipe hangers When making ABS join...

Страница 7: ...NR Not Recommended Minimum Pipe Diameter 112 000 125 000 BTU HR Models Minimum Pipe Diameter 90 000 100 000 BTU HR Models e p i P t n e V h t g n e L t f s w o b l E 0 9 f o r e b m u N 0 1 2 3 4 5 6...

Страница 8: ...r a e l C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l...

Страница 9: ...C D e h t e v o b a d e t a c o l t i f f o s d e t a l i t n e v o t e c n a r a e l c l a c i t r e V e h t m o r f m c 1 6 t e e f 2 f o e c n a t s i d l a t n o z i r o h a n i h t i w l a n i m...

Страница 10: ...n the same pressure zone There fore in horizontal venting applications they must be on the same side of the house within the parameters shown in Figure 6 On initial start up of the unit some of the wa...

Страница 11: ...8 For vertical venting refer to Figure 9 The vent pipe on horizontal runs must slope upward away from the furnace at a minimum pitch of 1 4 per foot of run to prevent accumulation of condensate Figur...

Страница 12: ...er to Figure 12 for detail of this inlet air assembly On initial start up of the unit some of the water used to prime the trap system may run down into the combustion blower and cause noise Do not cem...

Страница 13: ...Prime the trap system by slowly pouring 1 cup of water down the vent pipe For horizontal venting refer to Figure 13 For vertical venting refer to Figure 14 The vent pipe on horizontal runs must slope...

Страница 14: ...sed openings in the common venting system 2 Visually inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition or the...

Страница 15: ...rnace A return air duct system is recommended If the unit is installed in a confined space or closet a return connection must be run full size to a location outside the closet The air duct in the clos...

Страница 16: ...ividual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psig 3 5 kPa or 14 W C If the piping system is to be tested at press...

Страница 17: ...2 filter are supplied with the furnace Models designed for more than 1600 CFM nominal air delivery include two of each The filter rack is to be installed between the return air duct and the side of th...

Страница 18: ...onic Air Cleaner Terminals are provided on the blower control board for connection of a 120 volt electronic air cleaner The EAC terminal is energized whenever the thermostat is calling for heat coolin...

Страница 19: ...because some gas is heavier than air and will settle on the floor What to do if you smell gas Do not try to light any appliances Extinguish any open flame Do not touch any electric switch do not use a...

Страница 20: ...ay The call for cooling has priority over continuous fan operation while a call for heating has priority over both a call for cooling or continuous fan Ignition lockouts for any reason do not affect c...

Страница 21: ...t the regulator turn the adjusting screw s on the regulator clockwise to increase pressure and input coun terclockwise to decrease pressure and input Replace the barbed fitting and reconnect the hose...

Страница 22: ...a e H e u l a V t f U T B 3 d l o f i n a M e r u s s e r P C W n i g n i t a e H e u l a V t f U T B 3 d l o f i n a M e r u s s e r P C W n i 0 0 0 2 8 4 9 0 5 3 8 7 2 2 0 0 0 1 6 6 6 9 0 0 0 0 3 4...

Страница 23: ...cked or plugged the furnace will not operate properly MAINTENANCE Failure to follow the safety warnings exactly could result in dangerous operation serious injury death or property damage Improper ser...

Страница 24: ...ower housing assembly Blower wheel Blower motor Blower motor mount Blower motor capacitor Burner Group Gas manifold Main burner orifices Main burners Accessories ALPKT572 Natural Gas to Propane Conver...

Страница 25: ...emory A pushbutton switch is located on the control see Figure 22 on page 26 When the pushbutton switch is pressed and released the control flashes the stored fault codes The most recent fault code is...

Страница 26: ...45466K003 Page 26 Figure 22 Connection Diagram P N 45198 005...

Страница 27: ...45466K003 Page 27 Figure 23 Schematic Diagram P N 45198 005...

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