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9 Calibration

9

Calibration

9.1

General information

The  actual  electrical  characteristics  of  analysis  sensors  always  deviate  somewhat  from  the  nominal
specifications. The reasons for this include:

Like every measuring instrument, analysis sensors always have a certain uncertainty of measure-
ment that results from manufacturing tolerances.

During use, analysis sensors are exposed to chemical processes. Deposits and wear phenomena
caused by these processes result in changes of the electrical characteristics of sensors.

To optimize the accuracy of measurements, analysis sensors must be calibrated. Calibrations are re-
quired: 

during installation or when changing a sensor

regularly at time intervals that must be specified by the user

if implausible measured values are displayed

if process conditions change (e. g. as the result of equipment modification)

Each successfully completed calibration of the relative cell constant and TC calibration is recorded in the
calibration logbook. The calibration logbook can be viewed on the PC using the JUMO DSM software.

9.2

Calibration methods for CR conductivity sensors (conductive)

Rel. cell constant

The deviation from the nominal cell constant of a Ci sensor is described by the relative cell constant. The
relative cell constant is determined by making a measurement in a test solution with a defined conduc-
tivity.
Depending on the mode set for the relative cell constant in the configuration of the conductivity input,
either a common relative cell constant is used for all 4 measuring ranges or a relative cell constant is
determined separately for each measuring range. If "One cell constant per measuring range" has been
set, a separate calibration of the cell constant must be performed for each measuring range.

 chapter 13.3.1 "CR input (resistivity conductivity)", page 71

Temperature coefficient

The temperature coefficient is a measure of the temperature dependence of the electrolytic conductivity
of a liquid. It is used to compensate for the effect of temperature when measuring the electrolytic con-
ductivity. When performing a temperature-compensated conductivity measurement, the conductivity val-
ue measured is always indicated with reference to the fixed reference temperature. With the aid of the
temperature coefficient, the value of the electrolytic conductivity displayed at the reference temperature
is calculated from the current measured values of conductivity and temperature of the liquid.The refer-
ence temperature is set in the configuration.

 chapter 13.3.1 "CR input (resistivity conductivity)", page 71

The temperature coefficient is determined from 2 measurements in a sample of the process medium
from your system at different temperatures (reference temp. and operation temp.). The reference tem-
perature is obtained from the configuration. The operation temp. (usual temperature of the process in
your system) is entered by the user during the calibration or acquired automatically. The two tempera-
tures must differ from each other by more than 6 °C.

TC curve (for nonlinear temperature coefficients)

If the conductivity of a liquid whose temperature coefficient changes with temperature has to be mea-
sured, this method can determine 6 temperature coefficients for 6 temperature intervals. In this way, it is
possible to determine a good approximation of the temperature coefficient curve. While the operator
brings the sample solution to the temperature values requested by the device, the device determines the

Содержание digiLine CR HT10

Страница 1: ...20276340T90Z001K000 V2 01 EN 00691450 JUMO digiLine CR Intelligent electronic components with IO Link interfa ce for conductive conductivity sensors Operating Manual...

Страница 2: ......

Страница 3: ...0 3 Device Description 11 3 1 Introduction 11 3 2 Block diagram 11 3 3 Device setup 12 3 4 Description 14 4 Identifying the device version 17 4 1 Order details 17 4 1 1 Head transmitter 202763 17 4 1...

Страница 4: ...al operation in device versions with a display 45 9 6 Calibration logbook 48 9 7 Evaluation criteria for calibration 48 10 Troubleshooting in the event of faults 49 11 Data overview 51 11 1 General In...

Страница 5: ...77 14 2 Sensor replacement on device versions with a separate sensor 77 15 Technical data 79 15 1 IO Link interface 79 15 2 Analog inputs sensor connection side 79 15 3 Electrical data 80 15 4 Case 8...

Страница 6: ...Contents...

Страница 7: ...ts 1 1 2 Note symbols NOTE This symbol refers to important information about the product its handling or additional benefits 1 2 Intended use The device described in these instructions is used to meas...

Страница 8: ...is always necessary to provide safety devices that are independent of the device and to allow settings to be made only by technical personnel CAUTION JUMO sensors with digiLine electronics must be ca...

Страница 9: ...ter for repair when returning goods Do not forget to state the following Description of the application Description of the error that has occurred The accompanying letter for repair is linked to www j...

Страница 10: ...due to friction Use only packaging intended specifically for ESD sensitive assemblies components These must consist of conductive plastics Keep in mind that the manufacturer assumes no liability for...

Страница 11: ...sensor the JUMO digiLine electronics can be disconnected from the sensor and the intact compo nents reused In the device version as head transmitter disconnecting the sensor from the JUMO digiLine el...

Страница 12: ...M12 plug connector for output input signals or inter face connection depending on device version 5 Holder for wall pipe and DIN rail mounting 6 Housing opening for USB interface closed with vent ing...

Страница 13: ...ce version with display and membrane keyboard Device version without display and membrane key board 1 JUMO digiLine device frontCR with operating panel 2 Display 3 Operating keys 1 JUMO digiLine devic...

Страница 14: ...a set calibration interval has lapsed is able to trigger a reminder for the sensor calibration due for the relative cell constant on the master The calibration interval setting can be changed via the...

Страница 15: ...DSM stands for Digital Sensor Management can be used to manage cali brate and test JUMO digiLine electronics on the PC In addition it serves as a configuration tool for the JUMO digiLine electronics T...

Страница 16: ...3 Device Description 16...

Страница 17: ...out display 10 With display 4 Version 8 JUMO standard 9 Customer specific version 5 Language 01 German 02 English 6 Cell constant 0001 0 01 1 cm 0010 0 1 1 cm 0100 1 0 1 cm 7 Measuring insert 1003 1 P...

Страница 18: ...9 Customer specific version 5 Language 01 German 02 English 6 Cell constant 0010 0 1 1 cm 0100 1 0 1 cm 7 Measuring insert 1003 1 Pt100 in two wire circuit 1005 1 Pt1000 in two wire circuit 8 Process...

Страница 19: ...an 02 English 6 Cell constant 0001 0 01 1 cm 0010 0 1 1 cm 7 Measuring insert 1003 1 Pt100 in two wire circuit 1005 1 Pt1000 in two wire circuit 8 Process connection 104 Thread G 1 2Aa 105 Thread G 3...

Страница 20: ...4 Identifying the device version 20 1 2 3 4 5 6 7 Order code Order example 202765 10 10 8 01 0010 1003 8 9 10 11 613 31 31 JUMO...

Страница 21: ...on 8 JUMO standard 9 Customer specific version 5 Language 01 German 02 English 6 Cell constant 0001 0 01 1 cm 0010 0 1 1 cm 7 Measuring insert 1003 1 Pt100 in two wire circuit 1005 1 Pt1000 in two wir...

Страница 22: ...th display 4 Version 8 JUMO standard 9 Customer specific version 5 Language 01 German 02 English 6 Cell constant 0001 0 01 1 cm 0010 0 1 1 cm 7 Measuring insert 1003 1 Pt100 in two wire circuit 1005 1...

Страница 23: ...8 JUMO standard 9 Customer specific version 5 Language 01 German 02 English 6 Cell constant 0100 1 0 1 cm 7 Measuring insert 1003 1 Pt100 in two wire circuit 1005 1 Pt1000 in two wire circuit 8 Proce...

Страница 24: ...display 4 Version 8 JUMO standard 9 Customer specific version 5 Language 01 German 02 English 6 Cell constant 0500 0 5 1 cm 7 Measuring insert 1005 1 Pt1000 in two wire circuit 8 Process connection 99...

Страница 25: ...English 1 2 3 4 5 Order code Order example 202762 10 10 8 01 Type Part no JUMO DSM software Digital Sensor Management 00655787 Sensor connection cable with M12 cable socket 8 pole with the ferrules a...

Страница 26: ...4 Identifying the device version 26...

Страница 27: ...nt such as motors and transformers should be avoided The ambient temperature at the mount ing site and the relative humidity must correspond to the technical data Aggressive gases and vapors have a ne...

Страница 28: ...5 Mounting 28 Dimensions of the mounting plate for wall pipe and DIN rail mounting 87 63 3 29 8 49 9 76 4 39 2 37 9 4 5...

Страница 29: ...29 5 Mounting 5 2 2 Device versions as head transmitter Dimensions of the JUMO digiLine electronic components 85 56 5 85 71 80...

Страница 30: ...105 Thread G 3 4A Process connection 604 Taper socket DN25 41 44 5 25 Process connection PVC body material Stainless steel sensor 6 37 78 20 171 161 6 37 41 44 5 25 PVC body material Process connectio...

Страница 31: ...mounting 1 Wall mounting surface 2 Mounting plate included in the scope of delivery of the JUMO digiLine CR 3 JUMO digiLine CR DIN rail mounting 1 DIN rail 2 Mounting plate included in the scope of d...

Страница 32: ...holders that accommodate the corresponding sensor type for your device Given the variety of different sensor types available in conjunction with the JUMO digiLineCRas head transmitter there is a corr...

Страница 33: ...e tightened to a maxi mum torque of 0 5 Nm The pin assignment shown here is intended primarily to provide an overview and serve as an aid when troubleshooting Connection terminal assignment M12 x 1 ro...

Страница 34: ...r electrode 1 Socket Connection side 2 Gray Inner electrode 1 3 Yellow Temperature 1 4 Green Temperature 2 5 Pink Inner electrode 2 6 blue Outer electrode 2 7 Brown Temperature 3 8 White Shield 2 1 3...

Страница 35: ...olation JUMO digiLine CR with IO Link interface USB interface Data DC 5 V Voltage supply IO Link DC 24 V IO Link binary output 1 IO Link communication port binary outpup 2 DC 50 V AC 30 V DC 50 V AC 3...

Страница 36: ...output Switch operation with 2 switching outputs p switching PNP p switching PNP n switching NPN n switching NPN L L C Q IO Link I Q OUT2 BU BK WH BN 1 3 4 2 L C Q OUT1 I Q OUT2 L BU BK BN WH 1 3 4 2...

Страница 37: ...ring Tools Measuring mode After the JUMO digiLine has been switched onCRthe JUMO logo appears briefly on the display in device versions with a display The device then switches to the measuring mode Th...

Страница 38: ...the end of the line after menu entries indicate that additional submenus are available If the number of menu entries in a menu exceeds the number of display lines a scroll bar appears at the right edg...

Страница 39: ...g key to return to the menu hierarchy or measured value display Changing password Accessing a menu Device menu Log on Log out Change password Passwords can only be changed for logged in users First lo...

Страница 40: ...7 2 4 Service Maintenance functions and functions for setting the device hardware are found in the Service menu Contrast Sets the display contrast in 10 steps adjustable by means of the Up and Down o...

Страница 41: ...ors with JUMO digiLine electronics can disrupt proper execution of the downstream process or cause damage For this reason it is always necessary to provide safety devices that are independent of the d...

Страница 42: ...current measured values on a PC JUMO DSM software operating manual Functional check on an IO Link master The JUMO digiLineCRfunctions can be checked with the aid of a PLC and appropriate software on a...

Страница 43: ...stant per measuring range has been set a separate calibration of the cell constant must be performed for each measuring range chapter 13 3 1 CR input resistivity conductivity page 71 Temperature coeff...

Страница 44: ...e at least 20 C higher than the starting temperature of the TC curve The two values are requested at the start of the TC curve calibration and must be entered by the user The reference temperature mus...

Страница 45: ...the sensor The calculated calibration values and the data in the calibration logbook are saved in the JUMO digiLine electronics following successful calibration The procedure for calibrating with a PC...

Страница 46: ...ocedure for calibrating the temperature coefficient TC 1 Start calibration of the temperature coefficient Device menu Calibrate Calibration of temperature coefficient 2 Use the Up and Down operating k...

Страница 47: ...change the displayed starting temperature and confirm entry of the value by pressing the OK operating key Keep in mind that the starting and end temperature must differ by at least 20 C 4 Use the Up a...

Страница 48: ...lues are also documented The following data are retained in the logbook Date and time Calibration values determined or entered Calibration mode true calibration manual entry of calibration values Cali...

Страница 49: ...ck the following items All plug in and terminal connections must be made correctly and be tight You can use a PLC togeth er with your engineering system for a function check of communication via the i...

Страница 50: ...10 Troubleshooting in the event of faults 50...

Страница 51: ...ware version of the input proces sor Hardware version Sensor type Article information on the sensor mounted on the JUMO digiLine electronics is entered in these fields by the manufacturer during produ...

Страница 52: ...t can also be re trieved by the IO Link master Sensor stress The Sensor stress value reflects the current level of stress on the sensor from rapidly changing temperatures and aggressive media high con...

Страница 53: ...unter reading at startup on a JUMO digiLine master Drag indicator for temperature Lowest temperature value Data on the highest or lowest temperature values that occurred inside the de vice in the cour...

Страница 54: ...unning time on calibra tion timer Elapsed time on calibration timer When this time has elapsed the calibration alarm is triggered to signal that a calibration is due Calibration alarm The calibration...

Страница 55: ...o cess value TFLOAT Sensor measuring range 0 Temperature pro cess value TFLOAT Sensor measuring range 0 Measuring range selection TUINT8 bit field 0x00 MR 1 0x01 MR 2 0x02 MR 3 0x03 MR 4 0 Status TUIN...

Страница 56: ...Measuring range selection TUINT8 bit field 0x00 MR 1 0x01 MR 2 0x02 MR 3 0x03 MR 4 0 Status TUINT16 bit field Bit 0 Invalid conductivi ty process value Bit 1 Invalid tempera ture process value Bit 2...

Страница 57: ...range Default Description Measuring range selection TUINT8 0x00 MR 1 0x01 MR 2 0x02 MR 3 0x03 MR 4 Compensation temperature TFLOAT Compensation temperature ac quired by IO Link master for trans fer t...

Страница 58: ...t mode 121 0 TENUM TENUM values 0x00 One CC for all MR 0x01 One CC for each MR 0x00 RW Contamination detection 122 0 TENUM TENUM values 0x00 Off 0x01 On 0x00 RW Cable break de tection 123 0 TENUM TENU...

Страница 59: ...C linear 0x02 TC curve 0x03 nat waters 0x04 nat waters ex tended 0x05 TDS 0x06 ASTM neutral 0x07 ASTM acidic 0x08 ASTM alkaline 0x01 RW Temperature co efficient 3 TFLOAT 0 to 8 K 2 4 RW Offset 4 TFLOA...

Страница 60: ...emperature 4 9 TFLOAT 20 to 150 C 0 RW Temperature co efficient 4 10 TFLOAT 0 to 8 0 RW Temperature 5 11 TFLOAT 20 to 150 C 0 RW Temperature co efficient 5 12 TFLOAT 0 to 8 0 RW Temperature input Desi...

Страница 61: ...lt Ac cess righta a RW Read and write access RO Read access only WO Write access only Description CIP temperature 320 0 TFLOAT 20 to 150 C 80 RW CIP cycle dura tion 321 0 TUINT16 0 to 65535 s 1800 RW...

Страница 62: ...alues 0x00 C 0x01 F 0x00 RW Display start scal ing 344 to 347 forMR 1 to 4 1 TFLOAT 0 to display end scal ing 0 RW Display end scal ing 2 TFLOAT Display start to 9999 100 RW Conductivity dis play form...

Страница 63: ...e range Default Ac cess righta a RW Read and write access RO Read access only WO Write access only Description Enablecalibration of relative time constant 360 0 TENUM TENUM values 0x00 Locked 0x01 Ena...

Страница 64: ...value 0x01 Limit value 1 0x02 Limit value 2 0x03 Sensor fault 0x04 Calibration timer 0x05 Calibration ac tive Switch ing out put 1 0x01 Switch ing out put 2 0x02 RW Inversion 361 2 TENUM TENUM values...

Страница 65: ...ty 0x02 Comp conduct ivity 0x02 Self locking 2 TENUM TENUM values 0x00 Off 0x01 Acknowledg ment if inactive 0x02 Acknowledgm ent always 0x00 Startup alarm suppression mode after power on 3 TENUM TENUM...

Страница 66: ...NT16 0 to 9999 s 0 RW Switch off delay 7 TUINT16 0 to 9999 s 0 RW Pulse time 8 TUINT16 0 to 9999 s 0 RW Response at hold 9 TENUM TENUM values 0x00 Inactive 0x01 Active 0x02 Frozen 0x02 RW Response in...

Страница 67: ...application 2 RW Designation Index Sub index Data type Value range Ac cess right Description Operating Hours Counter 3000 0 TUINT32 RO Drag indicator tem perature process val ue min 3040 0 TFLOAT 50...

Страница 68: ...perature input invalid Yes Bit1 Process data invalid 4 failure 0x1000 Standard event Yes a common switch Ap plication specific events Error Compensation temperature invalid Yes Bit2 4 failure 0x8C20 S...

Страница 69: ...he process data is invalid In order to determine the precise cause the process value or status bits can be evaluated Process value status See chapter 12 1 Process data page 55 Error in cali bration da...

Страница 70: ...12 IO Link data 70...

Страница 71: ...erature configuration item Via interface Compensation temperature is transferred by master Temperature input The integrated temperature probe of the sensor supplies the compensation temperature Manual...

Страница 72: ...nd TDS compensation The temperature coefficient is a measure of the temperature de pendence of the electrolytic conductivity of a liquid It is used to compensate for the effect of temperature when mea...

Страница 73: ...or the connected resistance thermometer Configuration item Selection setting op tion Explanation output signal Limit value 1 Limit value 2 Sensor fault Calibration timer Calibration active Digital sig...

Страница 74: ...ess level 7 CIP temperature 20 to 150 C Temperature thresholds for identifying CIP SIP cycles If the CIP SIP cycle takes place above one of these values for the set duration of a CIP SIP cycle the val...

Страница 75: ...en remains logged in for the entire length of the session chapter 7 2 1 Log on Log out page 39 Display type Normal Large display Bargraph In the normal and large display 2 values are shown on the dis...

Страница 76: ...display below the main value The appearance of the display can be set in the display type higher up in this table Configuration item Selection setting op tion Explanation Configuration item Selection...

Страница 77: ...NOTE Sensor replacement is not possible on JUMO digiLine electronics in device versions as a head transmit ter Here replacement of the entire module with sensor and electronics is required Replacemen...

Страница 78: ...14 Operation maintenance and care 78...

Страница 79: ...esistant to overload Yes protected against polarity reversal Yes Ampacity of the switching outputs 100 mA in each case Voltage drop of the switching outputs max 2 V in each case Measuring range Pt100...

Страница 80: ...g range span Voltage supplyab DC 18 to 30 V Power current consumption Digital outputs without load 1 5 W Load per digital output up to 100 mA 7 5 W Electromagnetic compatibility EMC DIN EN 61326 1 DIN...

Страница 81: ...humidity 100 condensing Ambient temperature 20 to 60 C Storage temperature 25 to 80 C Shock resistance DIN EN 60654 3 Acceleration 40 m s2 Duration Duration 5 ms Vibration resistance IEC 61298 3 Freq...

Страница 82: ...lowing table CAUTION In the case of head transmitters heat emitted from the system can exceed the admissible tem perature of the head transmitter Make sure that the head transmitter used is operated w...

Страница 83: ......

Страница 84: ...ers Road East Syracuse NY 13057 USA Delivery address Mackenrodtstra e 14 36039 Fulda Germany Phone Fax Email Internet 44 1279 63 55 33 44 1279 62 50 29 sales jumo co uk www jumo co uk Phone Fax Email...

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