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Parts list for AP-K2 type crimping machine

No.

Part Name

Part No.

No.

Part Name

Part No.

101

Body

K2-1101

140

Back stop lever

K2-4153

102

Applicator base

K2-4196

141

Spring post

K2-4112

103

Applicator guide

K2-4193

142

Fulcrum pin

K2-4152

104

Positioning block

K2-4192

143

Ball bearing

K2-B127

105

Hinge (With spring)

K2-B167A

144

Ret. ring (C-30)

K2-B126

106

Hook key

K2-B146

145

Ret. ring (C-62)

K2-B125

107

Nut

K2-4187

146

Back stop cam

K2-3111

108

Elbow

K2-4186

147

Spring post

K2-4154

109

Grip bar

K2-4182

148

Clutch cam

K2- 3113

110

Motor plate

K2-4105

149

Spring

K2-4178

111

Motor 200W (recon.)

K2-0190

150

Inside clutch cam

K2-4124

112

V-pulley

K2-4107

151

Stick roller

K2-4121

113

V-belt

K2-B109

152

Outside clutch ring

K2-4120

114

Lamp shade

K2-0198A

153

Plate

K2-4122

115

Electric bulb 60W

K2-B198B

154

Flywheel

K2-3110

116

Reel guide

K2-4175

155

Ret. ring (C-52)

K2-B118

117

Grip

K2-B180

156

Ball bearing

K2-B115

118

Reel hanger

K2-3173

157

Ret. ring (C-25)

K2-B117

119

Reel rod

K2-4185

158

Stopper

K2-4156

120

Reel collar

K2-4183

159

Pad

K2-4157

121

Ram cover

K2-3132

160

Spring post

K2-4112

123

Pressure plate

K2-4135

161

K2-4160

124

Ram head

K2-3138

163

Clutch lever

K2-4159

125

Adjustment screw

K2-4137

164

Collar

K2-4161

126

Split nut

K2-4136

165

Connecting plate

K2-4165

127

Fix ram guide

K2-3148

166

Connecting pin

K2-4164

128

Adj. Ram guide

K2-3145

167

Solenoid bracket

K2-4166

129

Ram

K2-3147

168

Solenoid pin

K2-4171

130

Bush

K2-4131

169

Solenoid

K2SOL-

131

Main shaft

K2-3130

AS41052..

132

Key (8x7x59 )

K2-B116

170

Belt cover

K2-2106

133

Needle bearing

K2-P129

171

Hand crank

K2-3181

134

Spacer

K2-4163

172

Control box

K2-2300

135

Spacer

K2-4114

173a

Foot switch

K2-B315A

136

Ret. Ring (C-40)

K2-B128

173b

Lead & plug for footswitch K2-0315

137

Spring post

K2-4179

174

Mains power lead

K2-B317A

138

Spring

K2-4155

175

Hinge (without spring)

K2-B167B

139

Spring post

K2-4177

176

Stop/Reset switch

K2-EOA

Содержание AP-K2

Страница 1: ...AP K2 CRIMPING MACHINE OPERATION MANUAL...

Страница 2: ...crimped harnesses with chain terminals Before using the AP K2 please read this manual to ensure that you are familiar with the features of the machine and the layout of the operating controls We reco...

Страница 3: ...he Safety guard Page 10 4 Operation Page 11 4 1 Manual operation Page 11 4 2 Inspection before operation Page 12 4 3 Operation under power Page 12 5 Applicator Page 13 5 1 Terminal feed position adjus...

Страница 4: ...adjustment Dial type Models MK L and MKF L for end feeding terminals and models MKS L and MKS LS for side feeding terminals The crimping machine utilises a quick change system thus allowing quick chan...

Страница 5: ...ween the machine and foundation to reduce vibration and stabilise the machine The diagram to the left illustrates the footprint dimensions of the machine Secure the machine to the foundation with four...

Страница 6: ...nger as shown in the photo below Step 2 Mount the Reel hanger on the Crimping machine 3 2 Mounting the Applicator Step 1 Loosen bolts A and B with a 5mm hexagon wrench supplied with the tool kit Step...

Страница 7: ...wn in picture 1 IMPORTANT Repeat this procedure every time you remove an applicator from the press Picture 1 2 DO NOT leave the applicator without the rubber collar attached as shown in picture 2 Pict...

Страница 8: ...wn 2 Adjust the collar ensure that the collar is adjusted so there is a light drag on the reel prior to untying the reel 3 Terminals are tied with wire do not untie before collar is fitted as the wind...

Страница 9: ...feed plate so that the pressure pad rises Feed the terminal strip between the guide rails Step 4 Place the first terminal at the correct crimping position Release the hook from the feed plate to allow...

Страница 10: ...ng the counter The counter 5 digits helps you to count the number of crimped terminals processed Press the reset button to reset the counter to zero 3 5 Mounting the safety guard There are many types...

Страница 11: ...l through the crank handle which prevents major tooling damage from occurring if the die parts have been installed incorrectly Step 1 Turn off and disconnect the power Step 2 Manually operate the sole...

Страница 12: ...routed from the press safely and does not become trapped or chafed by any part of the crimping machine Step 2 Turn ON the light by the rotary switch as shown below Step 3 Turn the power switch ON you...

Страница 13: ...d check the resultant crimped terminal If the appearance of the terminal is not correct repeat the above adjustment operation and check again When a satisfactory result is achieved replace the guards...

Страница 14: ...on the resultant crimp and re adjust if necessary When using the MKS L Applicator new type Move the entire feed plate to obtain the desired bell mouth crimp First loosen the feed finger retaining scr...

Страница 15: ...ters by approximately 0 10mm per graduation so a total range of 0 80mm is attainable We do not state insulation crimp heights due to the large variation of insulation types available The insulation sh...

Страница 16: ...e tooling has sustained damage please contact JST to either send back the tooling for repair or alternatively a JST Service Engineer can visit your company to repair the tool on site 5 6 Lubrication o...

Страница 17: ...a week CLUTCH SECTION Remove the cap head socket screws from the belt cover catch and open the cover Add a few drops of oil to the oiling points indicated on the photograph NOTE The frequency of lubr...

Страница 18: ...ease from all components of the clutch mechanism and sparingly lubricate all the clutch components with fresh grease Specified Grease Multemp PS no 1 manufac tured by Kyodo Yushi Co Ltd Do not use gen...

Страница 19: ...y the noise it makes when crimping and also the measured crimp height of the terminal may become unstable Adjustment Procedure Step 1 Remove the two dome nuts from the side wall of the ram Step 2 Loos...

Страница 20: ...eck that the clearance is correct as shown on the photograph The clearance should be 10 11mm if it varies from this dimension adjust the bracket in the following manner Loosen the two cap head screws...

Страница 21: ...rol box is faulty 1 A spring has become 3 A solder joint on slack Press the the Power Cord 3 The Ram clunks 2 The clutch lever or Power On metal plug is bad several times stopper is worn out push butt...

Страница 22: ...Resolder the joint 4 The Fuse Blows Unscrew the fuse holder on the front of the control box and replace with the correct fuse 6 3 A Anti surge fuse WARNING DISCONNECT FROM THE MAINS BEFORE UNSCREWING...

Страница 23: ...cord with a new one Connect the micro switch to the plug as per the illustration 4 The Clutch Spring has become slack or has broken Replace the spring with a new one 5 The Control Box is faulty The Co...

Страница 24: ...s defective The control requires repair Contact JST Technical Services Department for assistance 5 The Ram moves too slowly or stops at Bottom Dead Centre 1 A Stick Roller is worn out Replace the stic...

Страница 25: ...Operate the machine in clean surroundings Especially the crimping dies must always be kept clean without terminal scraps as these foreign parts will damage the dies Clean by air pressure when necessar...

Страница 26: ...H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2 TS009 02 AP K2 Operation Manual doc 26 SECTION 8 EXPLODED VIEWS AND PARTS LISTS...

Страница 27: ...B198B 154 Flywheel K2 3110 116 Reel guide K2 4175 155 Ret ring C 52 K2 B118 117 Grip K2 B180 156 Ball bearing K2 B115 118 Reel hanger K2 3173 157 Ret ring C 25 K2 B117 119 Reel rod K2 4185 158 Stopper...

Страница 28: ...H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2 TS009 02 AP K2 Operation Manual doc 28...

Страница 29: ...ing cap MA01 477 144 Pressure pad MA01 470 113 Spring block MA01 479 145 Feed plate 114 Spring MA01 480 146 Spring anchor MA01 350 115 Support pin MA01 343 147 Die block MA01 105 116 Stripper hanger M...

Страница 30: ...H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2 TS009 02 AP K2 Operation Manual doc 30...

Страница 31: ...146 Stripper bracket 113 Die plate MA03 104 147 Stripper 114 Side block MA03 107 148 Stripper screw 115 Support pin MA01 343 116 Feed plate base MA03 106 150 Guide plate R 117 Adj Plate MA03 108 151...

Страница 32: ...H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2 TS009 02 AP K2 Operation Manual doc 32...

Страница 33: ...shaped ret ring 9 116 Spring post NF 4116 153 Guide block NF 4165 117 Plate L NF 4114 154 Holder block NF 4147 118 Plate R MA02 103 155 Pressure plate 119 Feed shaft MA01 338 156 Guide plate R 120 Rin...

Страница 34: ...H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2 TS009 02 AP K2 Operation Manual doc 34...

Страница 35: ...aft LS 4315 316 Cam roller LS 4316 317 Pin LS 4317 318 Feed lever LS 4318 319 Feed lever pin LS 4319 320 Adj Screw 112 223 321 Feed finger spring MA01 348 322 Feed finger pin LS 4322 323 Hook LS 4323...

Страница 36: ...Tel 66 2 693 2905 Fax 65 746 1787 G4 Fax 66 2 693 2906 Malaysia 1 Tel 60 0 3 755 4620 Indonesia 1 Tel 62 0 7 7061 1685 Fax 60 0 3 758 3802 Fax 62 0 7 7061 1684 Malaysia 2 Tel 60 0 4 226 7258 Indonesi...

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