H:\0 - Quality Documents\2 Department\Tech Serv\Application tooling\Presses\AP-K2\TS009-02 AP-K2 Operation Manual.doc
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5.3 Feed-finger travel adjustment
Applicators are assembled and adjusted prior to despatch from JST
and will not require adjustment by customers. Please contact JST
Technical Services Department if you consider there is a problem
with the Pitch setting adjustment.
5.4 Crimp Height adjustment
The applicator has two dials to adjust the insulation and wire crimp-
height. The upper dial, marked with letters
A - H, is for the wire (conductor), crimp-height.
The lower dial, marked with numbers 1 - 8, is for the
insulation crimp height.
JST do not advise pad settings for wire sizes, as is the practice of
some manufacturers.
We believe that the best method to adopt is to specify crimp-heights
and adjust the dials until the desired crimp-height is achieved.
º Wire crimp-height (conductor) adjustment.
Setting the upper dial to graduation A produces the
tightest crimp-height (lowest), and graduation H the
least tight (highest). The crimp height alters by
approximately 0.05mm per graduation, so a total
range of adjustment of 0.40mm is attainable.
º Insulation crimp-height adjustment.
Setting the lower dial to graduation 1 produces the
tightest crimp-height (lowest), and graduation 8
the least tight (highest). The crimp-height alters by
approximately 0.10mm per graduation, so a total
range of 0.80mm is attainable.
We do not state insulation crimp-heights due to the
large variation of insulation types available. The
insulation should be set as per instructed in the JST
Crimping Manual supplied with the AP-K2N crimping
machine. If you require further copies, please contact
the JST Technical Services Department.
CAUTION
When initially installing the applicator in the press, ensure that
the dials are set at H - 8 to avoid the possibility of tooling
damage.
Always check the crimp-height of the terminal by use of a Crimp-
height Micrometer because they are designed specifically for the
purpose and indicate the true crimp-height. If you require details for
the supply of a crimp-height micrometer please contact JST
Technical Services Department.
If the applicator is not capable of achieving the desired crimp-height
by adjusting the dials, please contact the JST Technical Services
Department, because there is a range of blocks available to alter
the range of crimp heights available. If you specify the blocks
currently installed in your applicator (see ‘Exploded view’ supplied
with applicator), we can advise you of the part no of the
replacement blocks necessary to achieve the desired crimp-height.
Do not adjust the crimp-height by altering the shut-height of the AP-
K2N press, because it is factory set and should only require
occasional adjustment when serviced by the JST Service Engineer.
TOP DIAL-
Conductor height
BOTTOM DIAL-
Insulation height
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