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H:\0 - Quality Documents\2 Department\Tech Serv\Application tooling\Presses\AP-K2\TS009-02 AP-K2 Operation Manual.doc

25

SUGGESTION FOR SMOOTH OPERATION

Suggestion 1:

Be sure to do a safety inspection of the machine before operation.

Suggestion 2:

Operate the machine in clean surroundings

Especially the crimping dies must always be kept clean without

terminal scraps, as these foreign parts will damage the dies.

Clean by air pressure when necessary

Suggestion 3:

If any trouble occurs, turn off the motor switch quickly and check

the machine. When examination of moving parts of the machine

is required, the plug must be pulled out from the electric outlet for

safety.

Electric circuit diagram.

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Содержание AP-K2

Страница 1: ...AP K2 CRIMPING MACHINE OPERATION MANUAL...

Страница 2: ...crimped harnesses with chain terminals Before using the AP K2 please read this manual to ensure that you are familiar with the features of the machine and the layout of the operating controls We reco...

Страница 3: ...he Safety guard Page 10 4 Operation Page 11 4 1 Manual operation Page 11 4 2 Inspection before operation Page 12 4 3 Operation under power Page 12 5 Applicator Page 13 5 1 Terminal feed position adjus...

Страница 4: ...adjustment Dial type Models MK L and MKF L for end feeding terminals and models MKS L and MKS LS for side feeding terminals The crimping machine utilises a quick change system thus allowing quick chan...

Страница 5: ...ween the machine and foundation to reduce vibration and stabilise the machine The diagram to the left illustrates the footprint dimensions of the machine Secure the machine to the foundation with four...

Страница 6: ...nger as shown in the photo below Step 2 Mount the Reel hanger on the Crimping machine 3 2 Mounting the Applicator Step 1 Loosen bolts A and B with a 5mm hexagon wrench supplied with the tool kit Step...

Страница 7: ...wn in picture 1 IMPORTANT Repeat this procedure every time you remove an applicator from the press Picture 1 2 DO NOT leave the applicator without the rubber collar attached as shown in picture 2 Pict...

Страница 8: ...wn 2 Adjust the collar ensure that the collar is adjusted so there is a light drag on the reel prior to untying the reel 3 Terminals are tied with wire do not untie before collar is fitted as the wind...

Страница 9: ...feed plate so that the pressure pad rises Feed the terminal strip between the guide rails Step 4 Place the first terminal at the correct crimping position Release the hook from the feed plate to allow...

Страница 10: ...ng the counter The counter 5 digits helps you to count the number of crimped terminals processed Press the reset button to reset the counter to zero 3 5 Mounting the safety guard There are many types...

Страница 11: ...l through the crank handle which prevents major tooling damage from occurring if the die parts have been installed incorrectly Step 1 Turn off and disconnect the power Step 2 Manually operate the sole...

Страница 12: ...routed from the press safely and does not become trapped or chafed by any part of the crimping machine Step 2 Turn ON the light by the rotary switch as shown below Step 3 Turn the power switch ON you...

Страница 13: ...d check the resultant crimped terminal If the appearance of the terminal is not correct repeat the above adjustment operation and check again When a satisfactory result is achieved replace the guards...

Страница 14: ...on the resultant crimp and re adjust if necessary When using the MKS L Applicator new type Move the entire feed plate to obtain the desired bell mouth crimp First loosen the feed finger retaining scr...

Страница 15: ...ters by approximately 0 10mm per graduation so a total range of 0 80mm is attainable We do not state insulation crimp heights due to the large variation of insulation types available The insulation sh...

Страница 16: ...e tooling has sustained damage please contact JST to either send back the tooling for repair or alternatively a JST Service Engineer can visit your company to repair the tool on site 5 6 Lubrication o...

Страница 17: ...a week CLUTCH SECTION Remove the cap head socket screws from the belt cover catch and open the cover Add a few drops of oil to the oiling points indicated on the photograph NOTE The frequency of lubr...

Страница 18: ...ease from all components of the clutch mechanism and sparingly lubricate all the clutch components with fresh grease Specified Grease Multemp PS no 1 manufac tured by Kyodo Yushi Co Ltd Do not use gen...

Страница 19: ...y the noise it makes when crimping and also the measured crimp height of the terminal may become unstable Adjustment Procedure Step 1 Remove the two dome nuts from the side wall of the ram Step 2 Loos...

Страница 20: ...eck that the clearance is correct as shown on the photograph The clearance should be 10 11mm if it varies from this dimension adjust the bracket in the following manner Loosen the two cap head screws...

Страница 21: ...rol box is faulty 1 A spring has become 3 A solder joint on slack Press the the Power Cord 3 The Ram clunks 2 The clutch lever or Power On metal plug is bad several times stopper is worn out push butt...

Страница 22: ...Resolder the joint 4 The Fuse Blows Unscrew the fuse holder on the front of the control box and replace with the correct fuse 6 3 A Anti surge fuse WARNING DISCONNECT FROM THE MAINS BEFORE UNSCREWING...

Страница 23: ...cord with a new one Connect the micro switch to the plug as per the illustration 4 The Clutch Spring has become slack or has broken Replace the spring with a new one 5 The Control Box is faulty The Co...

Страница 24: ...s defective The control requires repair Contact JST Technical Services Department for assistance 5 The Ram moves too slowly or stops at Bottom Dead Centre 1 A Stick Roller is worn out Replace the stic...

Страница 25: ...Operate the machine in clean surroundings Especially the crimping dies must always be kept clean without terminal scraps as these foreign parts will damage the dies Clean by air pressure when necessar...

Страница 26: ...H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2 TS009 02 AP K2 Operation Manual doc 26 SECTION 8 EXPLODED VIEWS AND PARTS LISTS...

Страница 27: ...B198B 154 Flywheel K2 3110 116 Reel guide K2 4175 155 Ret ring C 52 K2 B118 117 Grip K2 B180 156 Ball bearing K2 B115 118 Reel hanger K2 3173 157 Ret ring C 25 K2 B117 119 Reel rod K2 4185 158 Stopper...

Страница 28: ...H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2 TS009 02 AP K2 Operation Manual doc 28...

Страница 29: ...ing cap MA01 477 144 Pressure pad MA01 470 113 Spring block MA01 479 145 Feed plate 114 Spring MA01 480 146 Spring anchor MA01 350 115 Support pin MA01 343 147 Die block MA01 105 116 Stripper hanger M...

Страница 30: ...H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2 TS009 02 AP K2 Operation Manual doc 30...

Страница 31: ...146 Stripper bracket 113 Die plate MA03 104 147 Stripper 114 Side block MA03 107 148 Stripper screw 115 Support pin MA01 343 116 Feed plate base MA03 106 150 Guide plate R 117 Adj Plate MA03 108 151...

Страница 32: ...H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2 TS009 02 AP K2 Operation Manual doc 32...

Страница 33: ...shaped ret ring 9 116 Spring post NF 4116 153 Guide block NF 4165 117 Plate L NF 4114 154 Holder block NF 4147 118 Plate R MA02 103 155 Pressure plate 119 Feed shaft MA01 338 156 Guide plate R 120 Rin...

Страница 34: ...H 0 Quality Documents 2 Department Tech Serv Application tooling Presses AP K2 TS009 02 AP K2 Operation Manual doc 34...

Страница 35: ...aft LS 4315 316 Cam roller LS 4316 317 Pin LS 4317 318 Feed lever LS 4318 319 Feed lever pin LS 4319 320 Adj Screw 112 223 321 Feed finger spring MA01 348 322 Feed finger pin LS 4322 323 Hook LS 4323...

Страница 36: ...Tel 66 2 693 2905 Fax 65 746 1787 G4 Fax 66 2 693 2906 Malaysia 1 Tel 60 0 3 755 4620 Indonesia 1 Tel 62 0 7 7061 1685 Fax 60 0 3 758 3802 Fax 62 0 7 7061 1684 Malaysia 2 Tel 60 0 4 226 7258 Indonesi...

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