35 - 3
Section F
9803/3280
Section F
35 - 3
Issue 1
Fault Finding
Synchro Shuttle Gearbox (cont'd)
CHECK
ACTION
33
Are the selector rods worn or damaged?
YES: Renew.
NO: Check 34
34
Are the selector fork pads out of position?
YES: Reposition or renew (check interlock).
NO: Check 35
35
Is there excessive end float in gears or shafts?
YES: Adjust.
NO: Check thrust washers and mating faces.
36
Is the synchroniser bronze worn?
YES: Renew synchro pack.
NO: Check 37
37
Are steel chips embedded in the bronze?
YES: Continue using, chips will either embed below bronze
or be rejected.
NO: Check 38
38
Are the synchroniser components damaged?
YES: Renew.
NO: Check free running gears for seizure or damage.
39
Are the sliding gears tight on the splines?
YES: Free or renew.
NO: Check 40
40
Are chips wedged between splines of shaft
YES: Remove chips.
or gear?
NO: Ensure that clutch is disengaged when dump pedal is
pressed.
41
Are steel chips embedded in the bronze?
YES: Continue using, chips will either embed below bronze
or be rejected.
NO: Check 42
42
Are the synchroniser spring pins damaged?
YES: Renew synchro.
NO: Check 43
43
Is the synchroniser bronze worn?
YES: Renew synchro.
NO: Check blocker pins.