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MABS technical document

3-1. General precautions
3-2. Precautions on installation
3-3. Precautions on wiring
3-4. Precautions related to operation
3-5. Precautions on maintenance and inspection

……

For parts names in sentences, refer to 6. Structures (P.21).

3. Safety precautions

Safety precautions

Advanced preparation

Product check

Structures

Installation/Wiring

Control/Operation

Maintenance/Inspection

Troubleshooting

Appendix

IB-E06F-M1 settings

Original notice - U1.1

Содержание MABS

Страница 1: ...odule ITOH DENKI ITOH DENKI ITOH DENKI Technical document Make sure to read this manual carefully to understand the product s functions safety information and precautions of use before you start using...

Страница 2: ...This product is a module used for diverting loads The diverting angle can be freely set Full electric control No pneumatic compressor required Bottom surface of load to be conveyed This transfer tabl...

Страница 3: ...y according to operation Notes on technical support This product is based on the performance level C 2 in ISO 13849 1 1 1 International Organization for Standardization 2 This indicates that even thou...

Страница 4: ...tenance and inspection based on corresponding parts Yes Maintenance Inspection Take appropriate measures based on the corresponding symptoms Troubleshooting Use the designated application and perform...

Страница 5: ...intenance and inspection 11 7 1 Before installation 24 7 2 Installation 31 7 3 Wiring 34 8 1 Setting preparation 41 8 2 Property settings 44 9 1 Basic operation 51 9 2 What to do before operation 54 1...

Страница 6: ...5 Precautions on maintenance and inspection 8 9 10 10 11 For parts names in sentences refer to 6 Structures P 21 3 Safety precautions 3 Safety precautions Safety precautions Advanced preparation Produ...

Страница 7: ...to This symbol indicates operations that are prohibited To prevent hazards to users and or others and or potential damage to the equipment important precautions are explained below and must be follow...

Страница 8: ...uct Failure to follow this could result in serious accidents We assume no responsibility for modified products Do not put water and or oil on the product and do not transfer wet and or oily totes Fail...

Страница 9: ...ecautions General precautions Safety precautions Advanced preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubleshooting Appendix IB E06F M1 settings...

Страница 10: ...s of contact resistance and or short circuit with the adjacent contact 3 3 Precautions on wiring Do not forcibly bend and or pull cables Do not put heavy materials on cables or do not get them stuck b...

Страница 11: ...ted accidents If any abnormalities are found do not use this product until the causes have been eliminated completely Using this product with unattended abnormalities could result in not only damage t...

Страница 12: ...nced preparation MABS technical document Safety precautions Advanced preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubleshooting Appendix IB E06F...

Страница 13: ...product it may result in malfunction and or damage due to the supply voltage drop Be sure to use a power supply with a capacity larger than the rated power of this product For the power supply unit us...

Страница 14: ...0 5mm2 AWG 28 20 1 25 2 5mm2 AWG 16 12 To select the current capacity of wiring materials secure a high safety margin based on the current value in the equipment to be used Longer wiring between the...

Страница 15: ...eement articles and click When the following screen is displayed during installation click Yes When installation is complete the iCEP Lite icon will be displayed on the PC s desktop Click Click Click...

Страница 16: ...n i l l a t s n i r o F y a t s e h t g n i t n u o m r o F Hex socket head bolt M8 x 16 Spring washer M8 Plain washer M8 Hex bolt with spring lock and plain washers M6 x 25 Hex bolt with spring lock...

Страница 17: ...since they may recognize high frequency components of the switching power supply as leakage When the 24V DC power supply unit has been installed check that the breaker and safety circuit can work pro...

Страница 18: ...t the data of failure generation to PLC devices as well as stopping product operation However the product does not have the power shut down function Accordingly if the product s power needs to be shut...

Страница 19: ...uct check MABS technical document Safety precautions Advanced preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubleshooting Appendix IB E06F M1 sett...

Страница 20: ...ing Appendix IB E06F M1 settings Power Hi Low Node ID NS ERR A IN 3 IN 2 IN 1 1 MA DIR OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 0V 24V OUT1 OUT2 OUT3 OUT4 OUT5 COM COM IN3 IN2 IN1 RemoteIN SensorA SensorB Remote...

Страница 21: ...ment Safety precautions Advanced preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubleshooting Appendix IB E06F M1 settings 6 Structures 6 Structure...

Страница 22: ...cable L MABS K9 40A C2 P01 Nominal speed Term The speed on the transfer surface of transfer balls m min value has been rounded Values can differ from the speed during use Nominal speed Motor specifica...

Страница 23: ...on Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubleshooting Appendix IB E06F M1 settings 7 Installation Wiring L L 7 Installation Wiring 7 1 Before install...

Страница 24: ...onveyors Mount the loading area sensor on the upstream side of the MABS main unit Mount the area sensor used to check discharging on the diverting side at the boundary of the straight conveyor and div...

Страница 25: ...The origin sensor cable needs to be extended The machine height and height of the mounting surface indicate dimensions at the time of the actual transfer when load is applied to transfer balls 80 80 8...

Страница 26: ...igin sensor cable needs to be extended The machine height and height of the mounting surface indicate dimensions at the time of the actual transfer when load is applied to transfer balls 4 M8 Weld nut...

Страница 27: ...igin sensor cable needs to be extended The machine height and height of the mounting surface indicate dimensions at the time of the actual transfer when load is applied to transfer balls 4 M8 Weld nut...

Страница 28: ...igin sensor cable needs to be extended The machine height and height of the mounting surface indicate dimensions at the time of the actual transfer when load is applied to transfer balls 4 M8 Weld nut...

Страница 29: ...tended The machine height and height of the mounting surface indicate dimensions at the time of the actual transfer when load is applied to transfer balls Size 800 L186mm W798mm Size 800 4 M8 Weld nut...

Страница 30: ...UT3 OUT4 OUT5 COM COM IN3 IN2 IN1 RemoteIN SensorA SensorB RemoteOUT MOTOR B M2 MOTOR A M1 0V ALM SEN 24V 24V SEN ALM 0V 2 MB DIR 3 MA SYN 4 MB SYN LAN 1 SEN A RUN A ERR B LAN 2 SEN B RUN B LAN 1 LAN...

Страница 31: ...using the M6 stay for installation 6 mm hex wrench 6 mm hex wrench Stay Conveyor frame Conveyor frame Stay Recommended tightening torque 12 to 14 N m 175 0 5 2 5 1 4 Hex socket head bolt M8 x 16 7 In...

Страница 32: ...d be 0 5G or less Observe safety regulations required for installation locations or equipment in use Install in locations where the weight of this product and totes can be sufficiently supported For t...

Страница 33: ...top cover Recommended tightening torque 3 2N Transfer ball Transfer ball Top cover 15 Conveyor frame Conveyor frame 94 Hex bolt with spring lock and plain washers M6 x 25 Weld nut M8 Weld nut M8 Weld...

Страница 34: ...roller Recommended tightening torque 0 74N Extension cable Extension cable Proximity sensor for origin position Proximity sensor for origin position 7 Installation Wiring MABS technical document Safet...

Страница 35: ...04 SensorB 1 SEN 2 0V 3 ALM 4 OUT 5 5 COM 6 CN301 RemoteIN COM 4 IN 3 3 ALM CN303 SensorA 4 0V 3 SEN 2 24V 1 IN 2 2 IN 1 1 CN1 DC24V Synchronized unit controller Synchronized unit controller Synchroni...

Страница 36: ...lls Transfer from upstream to downstream RemoteIN1 Specified swing direction Input to determine the swing direction Angle is determined by number of motor pulse RemoteIN2 RemoteIN3 RUN for swing motor...

Страница 37: ...emoteOUT1 2 RemoteOUT2 3 RemoteOUT3 4 RemoteOUT4 5 RemoteOUT5 6 COMMON CN1 Power connector CN303 CN304 Sensor connector CN301 Remote input connector CN302 Remote output connector 7 Installation Wiring...

Страница 38: ...N PNP signal switching for remote input using COMMON Connect the positive pole to COMMON at the time of NPN input and 0V to COMMON at the time of PNP input COMMON is common among RemoteIN1 to 3 CN302...

Страница 39: ...g preparation 8 2 Property settings 41 44 MABS technical document Safety precautions Advanced preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubles...

Страница 40: ...Checking connection Creating the project file Registering IB E06F M1 to be used Registering comments Network settings Complete Motor settings Swing angle settings 8 2 Property settings 8 IB E06F M1 s...

Страница 41: ...NS ERR A IN 3 IN 2 IN 1 1 MA DIR OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 0V 24V OUT1 OUT2 OUT3 OUT4 OUT5 COM COM IN3 IN2 IN1 RemoteIN SensorA SensorB RemoteOUT MOTOR B M2 MOTOR A M1 0V ALM SEN 24V 24V SEN ALM...

Страница 42: ...k OK 3 Click Click Click Select IP address 192 168 1 XXX Subnet mask 255 255 255 0 Select IB E Series 1 2 Click OK 3 3 1 2 8 IB E06F M1 settings MABS technical document Safety precautions Advanced pre...

Страница 43: ...to IB E06F M1 IB E06F M1 to be used needs to be registered in the project Expand the project management from the project tree window right click Device and click Add 1 Select Logic directly under the...

Страница 44: ...transfer speed to be written to IB E06F M1 1 Double click Property to open the property setting window Expand Device on the project tree window and display the IP address for the corresponding IB E06...

Страница 45: ...eleration Timer Counter Pulse counter Node tree window Property main window Selected node Ladder logic Write read buttons to IB E06F M1 Reads the property settings from IB E06F M1 Writes the property...

Страница 46: ...in Multicast 2 Enter the address for the master unit in Receive node If the IP address for the master unit is 192 168 1 1 enter 225 0 1 1 in Receive node 3 4 5 When using only one unit or operating M...

Страница 47: ...otor B Set the speed 1 to 4 to 90 0 for Motor A and 17 0 for Motor B Set the motor current limitation to 7 00A for both Motor A and Motor B 1 2 3 4 5 6 7 Set the motor A for rotation direction switchi...

Страница 48: ...g status does not need to be set Click File Save and save the contents that have been specified Set the pulse counter in PC16 PC17 PC18 PC19 Select MABS2_E06_V for the logic Select Pulse counter Click...

Страница 49: ...raight Origin position Swing will operate for the specified pulses and stop by when pulse counter that is set in IB E06F M1 is count up after status of proximity sensor is changed from ON to OFF Swing...

Страница 50: ...tion 9 2 What to do before operation 51 54 MABS technical document Safety precautions Advanced preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Trouble...

Страница 51: ...OFF IN1 ON OFF IN2 ON OFF IN3 ON OFF OUT2 ON OFF ON OFF OUT3 RUN STOP Swing SensorA SEN 2 1 2 After outputting the swinging status turn IN3 Swing start OFF MABS technical document Safety precautions...

Страница 52: ...orB SEN Pulse count SensorA SEN 1 After turning SensorA SEN OFF automatically stops when swing has been executed based on the pulse counter in the CW swing angle settings PC16 1 2 MABS technical docum...

Страница 53: ...3 SensorB SEN OFF SensorB SEN ON OFF SensorA SEN 1 2 MABS User Manual Safety precautions Advanced preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Trou...

Страница 54: ...ting failure for controller and connectors Damage to cables Wiring failure Contact the supplier Re tighten screws Correctly mount connectors Perform wiring correctly Refer to P 61 Others Parts deforma...

Страница 55: ...and controller settings have been carried out correctly before the trial run During operation the transfer speed may not reach the specified value depending on ambient temperature When the start up in...

Страница 56: ...efore replacement work 10 4 Replacement of the transfer ball element set Grease filling procedure 57 60 61 63 MABS technical document Safety precautions Advanced preparation Product check Structures I...

Страница 57: ...N AL 0V 2 M 3 M 4 M SEN A RUN A ERR B RUN B MS STS Serial 0x16600001 NXP 1005 R8C 8108 IB E06F UL M1 OUTPUT 24Vp p 2 5A 2 AXES INPUT 24V 5 8A 3 165Hz 0Hz 179Hz 1 2 3 4 5 6 7 8 9 A B C D E F0 1 2 3 4 5...

Страница 58: ...ing 6Hz Green During firmware is updating Blinking 1Hz Green Power OFF on Network PCB OFF During communication Blinking Green No communication OFF SEN A Sensor LED In case input of proximity sensor fo...

Страница 59: ...top Power supply voltage is less than 20 V Supply more than 20V DC or more Fuse blown error OFF Blinking 1Hz Blinking alternately 6Hz Blinking alternately 6Hz Motor cable connector disconnected Turn o...

Страница 60: ...king and releasing errors Select Error information from Dialog in the menu 1 Select the IP address for the PC and click OK 2 The following window is displayed The current error statuses on the IB E06F...

Страница 61: ...f which error is to be released and click 2 Replacement parts When removing the top cover When removing the bottom cover Do not store the transfer ball element in places subject to high temperature hi...

Страница 62: ...ball element set With sensor target 1 1 1 1 set 1 1 1 1 Gear A Spline 2 3 4 5 6 Gear B Link belt 5 7 9 11 13 Link belt Transfer motor Swing motor 1 1 1 1 1 Controller 1 There are included 1pce of Gea...

Страница 63: ...es or more and discharge electricity inside the DC power supply equipment Wear protective equipment such as gloves Tools to be used 3mm hex wrench Top cover Bolt for mounting a top cover Transfer ball...

Страница 64: ...the transfer ball in the same direction as the surrounding transfer balls Tab Part Part Note 2 Note 4 When installing the MABS TBE SENSOR 0 unit turn the ball in the straight direction and mount the g...

Страница 65: ...Remove all ultra low head bolts M5 and remove the top cover 1 Top cover Recommended tightening torque 3 2N m Grease applying position 1 10 Maintenance Inspection MABS technical document Safety precau...

Страница 66: ...ubleshooting MABS technical document Safety precautions Advanced preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubleshooting Appendix IB E06F M1 s...

Страница 67: ...s Has each connector been connected correctly Has wiring been performed properly P 35 7 Installation Wiring P 35 7 Installation Wiring P 35 7 Installation Wiring P 35 Is the voltage for controller s c...

Страница 68: ...ty sensor for origin position type in the MABS main unit and controller type NPN input PNP input been matched Match the proximity sensor type in the MABS main unit and controller type NPN input PNP in...

Страница 69: ...ix MABS technical document Safety precautions Advanced preparation Product check Structures Installation Wiring Control Operation Maintenance Inspection Troubleshooting Appendix IB E06F M1 settings Or...

Страница 70: ...ensation Ambient humidity 1 000m or less Altitude No corrosive gas Atmosphere 0 5G or less Vibration Indoor Installation location 0 5 or less Mounting surface tilt inclination 2 according to the defin...

Страница 71: ...m2 AWG 16 12 0 08 0 5mm2 AWG 28 20 24V DC Rated voltage 0 to 40 C no freezing Ambient temperature 90 RH or less no condensation Ambient humidity No corrosive gas Atmosphere 1 0 G or less Vibration Ind...

Страница 72: ...0 2 R10 2 2 R4 5 This is used when securing the MABS main unit on the top side For M8 This is used when securing the MABS main unit on the bottom side S B A M g n i l l a t s n i r o F y a t s e h t g...

Страница 73: ...roduct Stop the surrounding conveyor operation before starting operation 6 Operation Top panel of the product All during operation Workers may step on the product and lose their footing Or fall down d...

Страница 74: ...e by ITOH DENKI Europe SAS 490 avenue des Jourdies PAE les Jourdies BP 323 74807 St Pierre en Faucigny Cedex France hereby declares that the product series MABS transfer module is an incomplete machin...

Страница 75: ...Technology for tomorrow www itoh denki com ITOH DENKI 490 Av des Jourdies P A E les Jourdies 74800 St Pierre en Faucigny France Phone 33 0 4 50 03 09 99 Fax 33 0 4 50 03 07 60 Original notice U1 1...

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