n
Trolley
1. Insert hoist trolley into open end of bridge and immediately install end stop.
2. Rail systems technical manual form 16600462 can be referred for different types
of trolley installations depending upon the rail combinations and capacity
requirements.
End Stop
Hoist Trolley
Bridge
(Dwg. MHP3343)
TESTING THE INSTALLATION
WARNING
•
Never lift a test load while standing under or in close proximity to the lifting
device, bridge rail or connected assemblies.
CAUTION
•
If any problems occur during the testing process, immediately lower the
load. Remove the tension from the lifting devices, then correct the problem.
•
Limit system access to personnel who have read this manual and are
authorized in the installation, operation, maintenance and/or repair of the
system.
1. Prior to conducting test procedures, clear all unauthorized personnel from the
installation site.
2. All personnel in the testing area should wear appropriate safety equipment while
testing procedures are in progress.
3. Use the inspection checklist provided to prevent overlooking a potential hazard.
Step 1
Verify that bridge, hoist, positioner or handling device move freely throughout the
entire intended work space without binding.
Step 2
Lift a test load while standing clear of the system. This load should be 1/4 the
maximum load. Notice any problems that may occur while lifting this load. Repeat
Step 1 with this load. At each testing step, correct any problems that may occur while
testing the system, and retest if necessary before continuing to the next step. If you
encounter a problem you do not know how to correct, call your nearest Ingersoll
Rand office or distributor.
Step 3
Repeat Steps 1 and 2, lifting the maximum rated load. Correct any problems that
may occur while lifting this load, and retest if necessary before putting the system
into service. If you encounter a problem you do not know how to correct, call your
nearest Ingersoll Rand office or distributor.
NOTICE
•
After successfully lifting and positioning the maximum rated load and
completing the testing procedure, the system is ready to operate.
GENERAL INSPECTION
The Ingersoll Rand Free Standing Workstation Crane requires a visual inspection
before each shift, and a thorough inspection at least every six months. If problems
are found, ensure corrective procedures are completed prior to continuing Free
Standing Workstation Crane operation.
1. Keep proper records of the date, time and personnel responsible for each
inspection.
2. Visually examine the system for wear or abrasion due to movement or motion.
3. Check to see if any parts show signs of excessive wear or damage.
4. Check rail system adjustment. Verify alignment and level to specifications.
5. Inspect all load bearing devices including clamps, swivels, brackets, bolts and
nutplates for wear or fatigue due to system use.
6. Check column to beam connection for sign of wears, loosening or corrosion.
7. Check all end stops or rail attachments for damage in the areas around
capscrews.
8. Inspect all runway and bridge assemblies for ridges caused by wear. If ridges are
apparent, the rail section must be replaced.
9. Inspect all truck and trolley assemblies for worn guide wheels and bearings.
10. Inspect all threaded items and replace those with damaged threads.
11. Check to see if any minor parts show signs of wear, overloading, or undue stress.
12. Inspect all disassembled parts to determine their fitness for continued use.
13. Check hoist or Balancer and the bracket that secures it to the trolley. Follow
manufacturers’ manuals and inspection procedures for these devices.
14. Do not reuse locknuts.
Form 24308157 Edition 2
11
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