Form MHD56406 Edition 2
5
Storing the Hoist
1. Always store the hoist in a no load condition.
2. Wipe off all dirt and water.
3. Oil the chain, hook pins and hook latch.
4. Place in a dry location.
5. Plug hoist air inlet port.
6. Before returning hoist to service, follow instructions in section ‘Hoists Not in
Regular Use’ on page 4.
LUBRICATION
To ensure continued satisfactory operation of the hoist, all points requiring
lubrication must be serviced with correct lubricant at the proper time interval as
indicated for each assembly.
Lubrication intervals recommended in the Maintenance manual are based on
intermittent service run time and if the hoist is operated more frequently a more
frequent lubrication schedule will be required. Also, lubricant types and change
intervals are based on operation in an environment relatively free of dust, moisture,
and corrosive fumes. Use only those lubricants recommended. Other lubricants may
affect performance of hoist. Failure to observe this precaution may result in damage
to the hoist and it's associated components.
General Lubrication
WARNING
• Pneumatic Hoist Motors use oil to prevent excessive heat build up and to
prevent wear. Oil levels must be properly maintained.
• Always collect lubricants in suitable container and dispose of in an
environmentally safe manner.
Reduction Gear Assembly
NOTICE
• Fluid level verification is recommended every 400 hours, or sooner
depending on severity of use, of actual runtime.
The reduction gear assembly is oil lubricated, and is intended to be changed only at
major overhaul intervals. It is recommended that the gear cover not be removed to
prevent contamination.
Motor
The recommended grade of oil for the air motor is IR #10 (10W non-detergent) tool
oil.
Load Chain
WARNING
• Failure to maintain a clean and well-lubricated load chain will result in rapid
load chain wear that can lead to chain failure which may result in death, severe
injury, or substantial property damage.
1. Lubricate each link of load chain weekly, or more frequently, depending on
severity of service.
2. In corrosive environments, lubricate more frequently than normal.
3. Lubricate each link of the load chain and apply new lubricant over existing layer.
4. Use Ingersoll Rand LUBRI-LINK-GREEN® or an ISO VG220 to 320 (SAE 50W to 90
EP) oil.
WARRANTY
Ingersoll Rand Limited Warranty
Ingersoll Rand Company
(“
IR
”) warrants to the original user its material handling
products (“Products”) to be free of defects in material and workmanship for a period
of one year from the date of purchase.
IR
will, at its option either (1) repair, without
cost, any Product found to be defective, including parts and labor charges, or (2)
replace such Products or refund the purchase price, less a reasonable allowance for
depreciation, in exchange for the Product. Repairs or replacements are warranted for
the remainder of the original warranty.
If any Product proves defective within its original one-year warranty period, it should
be returned to any Authorized Product Service Distributor, transportation prepaid
with proof of purchase or warranty card. This warranty does not apply to Products
which
IR
has determined to have been misused or abused, improperly maintained by
the user, or where the malfunction or defect can be attributed to the use of non-
genuine
IR
repair parts.
IR MAKES NO OTHER WARRANTY, CONDITION OR REPRESENTATION OF ANY KIND
WHATSOEVER, EXPRESSED OR IMPLIED, STATUTORY OR OTHERWISE, AND ALL
IMPLIED WARRANTIES AND CONDITIONS RELATING TO MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED.
IR's
maximum liability is limited to the purchase price of the Product and in no event
shall
IR
be liable for any consequential, indirect incidental or special damages of any
nature arising from the sale or use of the Product, whether in contract, tort or
otherwise.
Note:
Some states do not allow limitations on incidental or consequential damages,
so that the above limitations may not apply to you. This warranty gives you specific
legal rights and you may also have other rights which may vary from state to state.
Fulcrum series electric winch, product code 405-002: 2 year warranty.
Winch and Hoist Solutions Extended Warranty
This option provides a price for extending the
Ingersoll Rand
Winch and Hoist
Solutions Warranty from the standard one (1) year to two (2) years from the date of
purchase. All other provisions of the standard warranty to remain in effect.
For additional information or quotations for warranties falling outside of these
parameters, please contact your Client Services Representative with your
requirements.
INTERVAL
LUBRICATION CHECKS
Start of each shift
If used, check flow and level of air line lubricator
(approximately 2 to 3 drops per minute required at
maximum motor speed).
Monthly
Lubricate components supplied by grease fittings.
Inspect and clean or replace air line filter.
Yearly
Drain and refill hoist reduction gear oil.
