45
Vent replacement
To remove the vent, use an 18 mm open-end wrench to hold
the vent in place.
Inside the case, turn the nut counterclockwise with a 3/4 ″
open-end wrench to loosen and remove.
Discard the items according to company policy.
Insert the replacement vent into the hole from outside of the
case.
Inside the case, screw the nut onto the vent threads clockwise.
Hold the vent in place with the 18 mm open-end wrench; use
the 3/4 ″ open
-end wrench to turn the nut clockwise to tighten.
Vent nut torque: 1.27 Nm (180 oz in)
Port cap removal and installation (IS port cap shown)
Port cap removal
To remove a worn or
damaged port cap, locate the
hex nut for the tethered-chain
screw inside the case.
Hold the hex nut in place with
a 1/4 ″ open
-end wrench and
turn the T10 torx screw
counterclockwise to loosen.
Inside the case, remove the
nut, and one flat washer.
Lift the copper ground shield
to remove the second flat
washer and sealing gasket**.
Turn the port cap
counterclockwise
approximately 45°; separate
from the port.
Discard the removed items
according to company policy.
Port cap installation
Hex nut
Flat washer
Copper ground shield
Flat washer
Sealing gasket**
Connect the replacement port cap* to the appropriate port (IS
port or Charging port): turn clockwise (approximately 45°) until
it clicks closed or a full-stop connection impact is felt.
Insert the T10 torx screw through both tether-chain end rings,
and into the case screw hole.
*
Always cap the port when it is not in use.
Inside the case, lift the copper ground shield enough to place
the sealing gasket** and flat washer over the tether-chain
screw; follow with the copper ground shield, second flat
washer, and hex nut.
Hold the hex nut in place with a 1/4 ″ open
-end wrench and
turn the T10 torx screw clockwise to tighten.
Screw torque: 0.63 Nm (90 oz in)
**Replace the sealing gasket with every tether-chain screw
disassembly.
Figure 5.3 Conduit-hub plug, vent, and port cap service tasks
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