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I-7550E PROFIBUS/Ethernet Converter User Manual

(Version 1.00, June/2014)

PAGE: 1

I-7550E PROFIBUS/Ethernet Converter

User's Manual

High Quality, Industrial Data Acquisition, and Control Products

Содержание I-7550E

Страница 1: ...I 7550E PROFIBUS Ethernet Converter User Manual Version 1 00 June 2014 PAGE 1 I 7550E PROFIBUS Ethernet Converter User s Manual High Quality Industrial Data Acquisition and Control Products...

Страница 2: ...DAS reserves the right to change this manual at any time without notice The information furnished by ICP DAS is believed to be accurate and reliable However no responsibility is assumed by ICP DAS for...

Страница 3: ...Input data of System setting module 32 4 Communication 35 4 1 Field of application 35 4 2 GSD file 36 4 3 The Configuration of the modules 39 4 4 Diagnostic messages 39 4 5 Establish connection with...

Страница 4: ...ly put the Ethernet devices into PROFIBUS network Figure 1 Application architecture of the I 7550E module The I 7550E Converter is specially designed for the slave device of PROFIBUS DP protocol In th...

Страница 5: ...ROFIBUS side Provide LED indicators Built in Watchdog Mountable on DIN Rail 1 2 Specification COM Port specs Serial port RS 232 Serial port interface screw terminal block Baud Rate 115200 bps Feature...

Страница 6: ...thernet Converter User Manual Version 1 00 June 2014 PAGE 6 LED Status Indicators Table 1 Table 1 LED status indicator PWR LED Show the power state ERR LED Show error state RUN LED Show communication...

Страница 7: ...550E PROFIBUS Ethernet Converter User Manual Version 1 00 June 2014 PAGE 7 2 Hardware 2 1 Block Diagram of I 7550E Figure 2 Block diagram of I 7550E 2 2 Pin Assignment Figure 3 Pin assignment of I 755...

Страница 8: ...10 30 VDC 9 GND GND of Power Supply Table 3 RJ 45 socket Table 4 PROFIBUS DB9 Female Connector Pin Name Description 1 N A 2 N A 3 B Non inverting Bus Line 4 ISODE Isolated DE output for use in PROFIB...

Страница 9: ...following section describes the connection interface of the I 7550E 2 3 1 RS 232 connection The RS 232 port of the I 7550E has got three pins The wiring of the RS 232 device with the RS 232 port of t...

Страница 10: ...fe data transmission in a PROFIBUS network decreases with increasing distance between Master and Slave Table 5 shows the transmission rate and range for a cable with the following properties 1 Impedan...

Страница 11: ...segment needs to be equipped with an active terminal resistor as shown in Figure 6 A standard PROFIBUS connector is usually already equipped with a terminal resistor The user therefore only has to swi...

Страница 12: ...e DIP switch The DIP switches are accessed by opening the modules housing Figure 8 Table 7 explains which address will be used by the module after power on if the DIP switch address setting differs fr...

Страница 13: ...dule off and change the DIP switch setting to any value from 126 to 254 This step is necessary in order to prevent the module to change its address in the EEPROM to 126 every time it is powered on The...

Страница 14: ...been configured correctly off Normal operation PROFIBUS system has been configured correctly RUN on Data exchange mode Normal operation off I 7550E module is not in a data exchange mode Figure 9 LED p...

Страница 15: ...tting position the I 7550E module will set the password of Web Configuration and local IP as default value temporarily At this time if user doesn t change any local IP settings Password and switch bac...

Страница 16: ...s but the first 20 Bytes of input output are reserved for I 7550E We call it as System setting module The I 7550E supports the Maximum Ethernet data length is 1460 Bytes so if the I 7550E receives the...

Страница 17: ...7550E PROFIBUS Ethernet Converter Cyclic Data exchange Output Data Max 240 Bytes Byte 0 Byte 239 Input Data Max 240 Bytes Byte 0 Byte 239 Internal memory Ethernet FIFO PROFIBUS FIFO Ethernet Device Da...

Страница 18: ...to PROFIBUS Master until the user sets the I 7550E in Read Write mode Set Byte 0 of output area in System setting module as 1 In the same time the user needs to change the value of Trigger byte then t...

Страница 19: ...them and transfers to Ethernet device as shown Figure 15 and Figure 16 PROFIBUS FIFO PROFIBUS Byte 0 Byte 239 1st Package Circular Byte 19 System setting module 1st Package Output Data Max 240 Bytes F...

Страница 20: ...Data Figure 17 Receive new data during Combined Method 3 2 Ethernet Protocol The I 7550E has below features for Ethernet Maximum length of data is up to 1460 Bytes Can be as TCP UDP server Can be as T...

Страница 21: ...exchange cycle the I 7550E will move the first exiting data from FIFO to PROFIBUS Input Data area as shown Figure 19 and Figure 20 The first 20 Bytes are reserved for the I 7550E that stored the infor...

Страница 22: ...When the size of data is over configured Input Data length the I 7550E will partition this data into several packages In every data exchange cycle the I 7550E puts 1 partition package into PROFIBUS In...

Страница 23: ...PROFIBUS Master sends and receives data in one telegram cycle That is the master sends output data to the slave I 7550E module and receives input data from the slave in a single cycle The maximum len...

Страница 24: ...Control Mode it depends on the value of the first Byte as shown in Table 9 Table 10 Table 11 Table 9 Output data area in Idle Mode Byte 0 0 Byte Data type Description System setting module 0 Byte Ope...

Страница 25: ...tween PROFIBUS Master and Ethernet it should be in this mode 2 System control mode In this mode the user can get set the system information Byte 1 Trigger Byte When this byte is changed PROFIBUS Maste...

Страница 26: ...rtual COM Port and its connection ID is 17 Please refer to Chapter 6 for Virtual COM Port Byte 4 5 Write Message ID Write Message ID is big endian byte order The user can define it by himself This pro...

Страница 27: ...Mode Byte 0 2 Byte Data type Description System setting module 0 Byte Operation mode 1 Byte Reserved 2 Byte Control Byte 3 Byte Check Connection Status 4 19 Byte Reserved Output module 20 219 Byte Not...

Страница 28: ...of Message index 12 Byte The index of current message 13 Word Total length of message 15 Byte The length of current message 16 19 Byte Reserved Input module 20 239 Byte Receive data from Ethernet Devi...

Страница 29: ...nt message If the data length is not over configured input length this value is always 0 When the data is handled by Partition Method this value indicates which number of package received This value s...

Страница 30: ...sting Byte 5 Diagnostic message Please refer to section 4 4 Byte 6 Diagnostic description Please refer to section 4 4 Byte 7 Connection Status When the user set Byte 2 as 1 17 in System Control Mode t...

Страница 31: ...configured output data length as 220 Bytes and the user wants to send 300 Bytes package to Ethernet device with connection ID 11 The PROFIBUS Master needs to send 2 packages to the I 7550E and these 2...

Страница 32: ...7550E receives the data from Ethernet Device there is some information put in input data area of System setting module In this example the length of the data is in the range of configured input length...

Страница 33: ...packages And these 2 input data of System setting module are as shown Table 19 and Table 20 Byte 1 is Read message ID and it will be the same in these 2 package headers It will let the user know thes...

Страница 34: ...sion 1 00 June 2014 PAGE 34 Module Byte Data type Representation Value Input 5 Word Hex 0x00 Input 7 Word Hex 0x01 Input 8 Byte Hex 0x00 Input 9 Word Hex 0x00 Input 11 Byte Hex 0x02 Input 12 Byte Hex...

Страница 35: ...ation 4 1 Field of application A master station can be a PLC PC or any other smart device The system can be a mono master system Figure 23 or a multi master system Figure 24 The I 7550E enables the in...

Страница 36: ...profibus converter I 7550E gsd The user can copy GSD file IPDS0EB9 gsd and the Bitmap file ICP7550E bmp i_7550E bmp to the PROFIBUS configuration tool 4 2 1 The example of how to load GSD file In the...

Страница 37: ...une 2014 PAGE 37 Directory CD profibus converter I 7550E gsd Step 2 Click insert slave button in the PROFIBUS configuration tool Figure 25 Insert PROFIBUS Slave device Step 3 Select I 7550E and click...

Страница 38: ...1 00 June 2014 PAGE 38 Step 4 Set the address of the I 7550E and click OK button Figure 27 Set the address of the I 7550E Step 5 The I 7550E icon is shown in the window It adds the I 7550E successful...

Страница 39: ...In this case the user must select System setting module first and can select two modules Input Register 16Bytes and Input Register 4Bytes or an Input Register 32Bytes Example 2 The user wants to writ...

Страница 40: ...t byte 1 from system setting module and this command didn t increase in order ex 0 1 1 2 255 0 the I 7550E will think that it lose some output data of the PROFIBUS Master and a diagnostic message Trig...

Страница 41: ...While DP Master changes to operate mode I 7550E will initial the modules Then I 7550E allocates the memory space and waits for Set_Prm telegram The next step is waiting for Check_Cfg telegram in orde...

Страница 42: ...n 4 2 GSD file Step 2 Connect I 7550E module to Ethernet and the PROFIBUS port to a PROFIBUS Master Figure 30 Figure 30 Wiring diagram between PC and I 7550E Step 3 Set the parameters of the I 7550E W...

Страница 43: ...n to open the Slave configuration window Figure 32 Select modules for I O length Step 4 Close the Slave Configuration window by clicking the OK button Step 5 Now the setting done by the configuration...

Страница 44: ...7550E as shown below Open MiniOS7 utility and press F12 to find IP address of the I 7550E The default IP address is 192 168 255 1 Figure 34 Use MiniOS7 utility to find IP address of the I 7550E Open w...

Страница 45: ...network configuration of the I 7550E must have the same domain and different IP with the PC TCP client Program ex PC s IP 192 168 253 1 MASK 255 255 0 0 and I 7550E s IP 192 168 253 2 MASK 255 255 0...

Страница 46: ...ess Save to Device to save settings to the I 7550E and restart the I 7550E 4 6 1 Sending data from a PC TCP client to PROFIBUS Master Start the test program TCPClient Figure 38 on the PC This program...

Страница 47: ...setting module as 0x01 as shown Figure 39 Figure 39 Set Byte 0 of system setting module as 0x01to let the I 7550E in Read Write mode Send Data to the PROFIBUS Master The user can input data in the tex...

Страница 48: ...module Input 0 Byte Hex 0x01 Input 1 Word Hex 0x00 Input 3 Word Hex 0x00 Input 5 Word Hex 0x00 Input 7 Word Hex 0x01 Input 8 Byte Hex 0x00 Input 9 Word Hex 0x00 Input 11 Byte Hex 0x01 Input 12 Byte H...

Страница 49: ...00 Output 3 Byte Hex 0x01 Output 4 Word Hex 0x00 Output 6 Word Hex 0x0A Output 8 Byte Hex 0x01 Output 9 Byte Hex 0x00 Output 10 Byte Hex 0x0A Table 24 The value of Output module Module Byte Data type...

Страница 50: ...output data area Set the Byte 1 of System setting module from 0 to 1 After setting all values set the Byte 1 of System setting module from 0 to 1 And it will trigger the I 7550E transfer data to TCPCl...

Страница 51: ...ated by a PC program that receives data from a PROFIBUS Master and response data to it In the following examples the CIF50 PB PROFIBUS Master card from Hilscher is used The configuration and communica...

Страница 52: ...an choose the I O length depended on their requirement In this example we need 10 Bytes for Input Output as shown Figure 45 and Figure 46 Select System setting module System setting module always has...

Страница 53: ...n Step 5 Now the setting done by the configuration tool has to be downloaded to the PROFIBUS Master Click on the Master area in the graphic window then Online Download Figure 47 Click Online Download...

Страница 54: ...password icpdas to login to I 7550E in Login page as shown Figure 49 Figure 49 Browser the Web of I 7550E and enter the default password to login Click Server IP Setting to set the network configurat...

Страница 55: ...92 168 253 1 in C_IP9 field and Time Out value as 4000 ReConnect Time as 8000 Port as 1000 and Protocol Type as 0 Check C_IP9 in Enable Connection IP field Press Save to Device to save settings to EEP...

Страница 56: ...t value as 1000 2 Check Response Data TCPServer program will response data when it receives the data from PROFIBUS Master 3 Set the length of response data 4 Press Listen to start TCP server service F...

Страница 57: ...le Now we need to set other the necessary value in the output data are of system setting module and Output module for sending data to TCPServer as shown Table 25 Table 26 and Figure 55 Table 25 The va...

Страница 58: ...e Output 20 Byte Hex 0x49 Output 21 Byte Hex 0x43 Output 22 Byte Hex 0x50 Output 23 Byte Hex 0x44 Output 24 Byte Hex 0x41 Output 25 Byte Hex 0x53 Output 26 Byte Hex 0x54 Output 27 Byte Hex 0x65 Output...

Страница 59: ...r will receive data as shown Figure 56 About Trigger method please refer to section 3 3 1 Figure 56 TCPServer receives data and response data to PROFIBUS Master PROFIBUS Master receives data from TCPS...

Страница 60: ...ex 0x01 Input 12 Byte Hex 0x00 Input 13 Word Hex 0x0A Input 15 Byte Hex 0x0A 4 8 Data exchange example I 7550E is as UDP Server In this example an UDP Client device simulated by a PC program sends dat...

Страница 61: ...an choose the I O length depended on their requirement In this example we need 10 Bytes for Input Output as shown Figure 59 and Figure 60 Select System setting module System setting module always has...

Страница 62: ...K button Step 5 Now the setting done by the configuration tool has to be downloaded to the PROFIBUS Master Click on the Master area in the graphic window then Online Download Figure 61 Click Online Do...

Страница 63: ...and then enter default password icpdas to login to I 7550E in Login page as shown Figure 63 Figure 63 Browser the Web of I 7550E and enter the default password to login Click Server IP Setting to set...

Страница 64: ...1 Timout values as 0 and Protocol Type as 1 Check S IP1 in Enable Connection IP field Figure 64 Set the configuration of UDP server Press Save to Device to save settings to EEPROM of I 7550E and resta...

Страница 65: ...t device and Users can get it from the ICP DAS companion CDROM PATH CD PROFIBUS Converter I 7550E utilities UDPClient 1 Set the IP address to 192 168 253 2 the port to 1000 2 Press Listen to start UDP...

Страница 66: ...0x01to let the I 7550E in Read Write mode Send Data to the PROFIBUS Master The user can input data in the text box of UDPClient and press Send button to send data to the PROFIBUS Master as shown Figur...

Страница 67: ...ntation Value System setting module Input 0 Byte Hex 0x01 Input 1 Word Hex 0x00 Input 3 Word Hex 0x00 Input 5 Word Hex 0x00 Input 7 Word Hex 0x01 Input 8 Byte Hex 0x00 Input 9 Word Hex 0x00 Input 11 B...

Страница 68: ...tem setting module Output 0 Byte Hex 0x01 Output 1 Byte Hex 0x00 0x01 Output 2 Byte Hex 0x00 Output 3 Byte Hex 0x01 Output 4 Word Hex 0x00 Output 6 Word Hex 0x0A Output 8 Byte Hex 0x01 Output 9 Byte H...

Страница 69: ...output data area Set the Byte 1 of System setting module from 0 to 1 After setting all values set the Byte 1 of System setting module from 0 to 1 And it will trigger the I 7550E transfer data to UDPCl...

Страница 70: ...lated by a PC program that receives data from a PROFIBUS Master and response data to it In the following examples the CIF50 PB PROFIBUS Master card from Hilscher is used The configuration and communic...

Страница 71: ...he I O length of Input Output The user can choose the I O length depended on their requirement In this example we need 10 Bytes for Input Output as shown Figure 73 and Figure 74 Select System setting...

Страница 72: ...ave configuration window Figure 74 Click Parameter Data button to open the Parameter Data window Step 4 Close the Slave Configuration window by clicking the OK button Step 5 Now the setting done by th...

Страница 73: ...7550E as shown below Open MiniOS7 utility and press F12 to find IP address of the I 7550E The default IP address is 192 168 255 1 Figure 76 Use MiniOS7 utility to find IP address of the I 7550E Open w...

Страница 74: ...please refer to user manual section 5 3 The network configuration of the I 7550E must have the same domain and different IP with the PC UDP server Program ex PC s IP 192 168 253 1 MASK 255 255 0 0 and...

Страница 75: ...And restart the I 7550E Figure 79 Set the configuration of TCP Client 4 9 1 Receiving data from PROFIBUS Master Start the test program UDPServer Figure 80 on the PC This program simulates a UDP server...

Страница 76: ...to section 3 3 1 We set Byte 0 of system setting module as 0x01 as shown Figure 81 Figure 81 Set Byte 0 of system setting module as 0x01to let the I 7550E in Read Write mode Set the output data area...

Страница 77: ...00 Output 3 Byte Hex 0x09 Output 4 Word Hex 0x00 Output 6 Word Hex 0x0A Output 8 Byte Hex 0x01 Output 9 Byte Hex 0x00 Output 10 Byte Hex 0x0A Table 32 The value of Output module Module Byte Data type...

Страница 78: ...output data area Set the Byte 1 of System setting module from 0 to 1 After setting all values set the Byte 1 of System setting module from 0 to 1 And it will trigger the I 7550E transfer data to UDPSe...

Страница 79: ...PAGE 79 Figure 83 UDPServer receives data and response data to PROFIBUS Master PROFIBUS Master receives echo data from UDPServer UDPServer will response 10 Bytes data ICPDASTest to PROFIBUS Master as...

Страница 80: ...2 as shown Table 33 Table 33 Receive the data in the input data area of system setting module Module Byte Data type Representation Value System setting module Input 0 Byte Hex 0x01 Input 1 Word Hex 0x...

Страница 81: ...nnect to I 7550E module as shown in Figure 85 Figure 85 Connecting to Web Server User can do the following steps to find the IP address of I 7550E Step 1 Open MiniOS7 Utility 1 The utility is on the w...

Страница 82: ...dress Note The user can turn the switch on the back of the I 7550E to setting mode Please refer to section 2 6 and then the IP address of I 7550E will become default value temporarily The default IP a...

Страница 83: ...er to restart the I 7550E when user login successfully 5 3 Web Configuration Setup page A Login The user login and logout interface as shown in Figure 89 Figure 89 Login Note The user can turn the swi...

Страница 84: ...d the IP setting from I 7550E 3 Save to Device Save the IP setting to EEPROM of I 7550E 4 Local IP Setting The user can set local IP setting of I 7550E in this part 5 TCP UDP Server Enable Enable TCP...

Страница 85: ...an set client IP setting when I 7550E as TCP UDP client in this page as shown in Figure 92 If Client IP setting is ok user needs to restart I 7550E to let new settings effective If there is any error...

Страница 86: ...he time that I 7550E tries to connect to TCP server ReConnect Time I 7550E will reconnect to TCP server if the connection is fail These two settings are only effective when the connection type is TCP...

Страница 87: ...ion Log F Information Information is shown in Figure 94 This page has 5 parts they are 1 PROFIBUS INFO 2 ERROR MSG INFO 3 DIAGNOSTIC INFO 4 FIFO BUFFER INFO and 5 DEVICE INFO Figure 94 Information 1 P...

Страница 88: ...zero Data won t be sent Output length is too large The Byte 10 of output header is over PROFIBUS output IO length when the Byte 8 is 1 Total length Error The total length Byte 5 6 is over 1460 Target...

Страница 89: ...ength Mode2 Check Connection ID error In mode 2 the Byte 2 is error value Figure 95 Error Message INFO 3 DIAGNOSTIC INFO When PROFIBUS state is online this page will shows the diagnostic messages of I...

Страница 90: ...I 7550E PROFIBUS Ethernet Converter User Manual Version 1 00 June 2014 PAGE 90 Figure 97 Diagnostic info 5 DEVICE INFO This page shows the device information of I 7550E as shown in Figure 98...

Страница 91: ...I 7550E PROFIBUS Ethernet Converter User Manual Version 1 00 June 2014 PAGE 91 Figure 98 Device info...

Страница 92: ...output data area in System setting module when the user want to send data to the Virtual COM Port Please refer to section 3 3 1 about output data of System setting module 6 1 Install Utility Step 1 D...

Страница 93: ...t Converter User Manual Version 1 00 June 2014 PAGE 93 Figure 100 Install Process 2 Step 4 When the Select Additional Tasks screen appears select the appropriate option and click the Next button Figur...

Страница 94: ...VxComm Utility users can find the shortcut of Utility in Startup manual or on desktop as below icon 6 2 Setup Virtual COM Port Now an I 7550E with an IP address 192 168 253 2 and a PC with an IP addre...

Страница 95: ...rsion 1 00 June 2014 PAGE 95 Figure 103 Setup Process 1 Step 2 Click Save to Device button and restart I 7550E Figure 104 Setup Process 2 Step 3 Open VxComm Utility and click the Search Servers button...

Страница 96: ...0 June 2014 PAGE 96 Figure 105 Setup Process 3 Step 4 Right click on I 7550E in the list and then select Add Server s from the popup menu Figure 106 Setup Process 4 Step 5 When the Adding Servers wind...

Страница 97: ...1 00 June 2014 PAGE 97 Figure 107 Setup Process 5 Step 6 Select Restart Driver from the Tools menu Figure 108 Setup Process 6 Step 7 Click the Restart Driver button to save the settings and then exit...

Страница 98: ...irtual COM Port Step 1 Execute VxComm Utility and right click on the name of the server that is to be removed and select Remove Server from the drop down menu Figure 110 Remove Process 1 Step 2 When t...

Страница 99: ...1 00 June 2014 PAGE 99 Step 3 Select Restart Driver from the Tools menu Figure 112 Remove Process 3 Step 4 Click the Restart Driver button to save the settings and then exit the VxComm Utility Now a v...

Страница 100: ...ation of the I 7550E is flashing fast It means the I 7550E is in setting mode and connects with Utility Please set the I 7550E to operation mode please refer section 2 6 Normal Setting DIP switch 4 ER...

Страница 101: ...I 7550E PROFIBUS Ethernet Converter User Manual Version 1 00 June 2014 PAGE 101 8 Dimensions...

Страница 102: ...I 7550E PROFIBUS Ethernet Converter User Manual Version 1 00 June 2014 PAGE 102...

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