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Page 46

8.2

Maintenance for Operation with Tap Water or Par-

tially Softened Water

No precise maintenance intervals can be specified because
these always depend on water quality and quantity of steam
generated. It is advisable to adjust the frequency of maintenance
to the specific operational application.

HygroMatik recommends to open and check the steam cylinder
two weeks after commissioning. Ongoing maintenance intervals
can be estimated based on the amount and type of residue
found in the steam cylinder.

Blow-Down Cycles

The vaporization process causes mineral (calcium) deposits of
different compositions to settle in the steam cylinder. Part of this
solid build-up is removed through periodic blow-downs and fresh
tap water refills.

Water quality

When using tap water, note that cleaning intervals shorten as
the carbonate hardness level in the water increases.

As a gen-

eral rule, it is preferable to operate the unit with fully demineral-
ized water. Operation will not be affected by mineral deposits
and flushing losses will be minimized.

Note:

If desired, maintenance intervals can be lengthened by

moderately increasing blow-down rates. Please consult Hygro-
Matik.

8.3

Removing and Cleaning the Steam Cylinder

Warning:

Please follow the detailed instructions in these operat-

ing instructions! The unit is only to be serviced by qualified,
authorized personnel. Note the warnings and safety notes in the
operating instructions. Failure to observe warnings and safety
notes may result in injury, serious injury or death, and/or dam-
age to the unit. The steam cylinder may still be hot when you
begin maintenance work. Handle carefully!

Note:

After a longer period of operation the steam cylinder could

shrink a little. This doesn‘t matter but could lead to tightness dis-
crepancies when only one half of the cylinder is being
exchanged. Therefore we recommend not to change only one
half of the cylinder but a complete cylinder.

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Содержание HC02Kit

Страница 1: ...HCK END Electric Heater Steam Humidifier HeaterCompact Kit HCK END HCK EN Manual...

Страница 2: ...l components of this unit to be performed by qualified electricians only Disconnect power supply before installation and servicing Copyright HYGROMATIK GmbH HeaterCompact Kit March 2013 Rev 2 Informat...

Страница 3: ...ice Construction 12 5 1 Mode of Action 12 5 2 Installation and Method of Operation 13 5 2 1 Equipment Dimensions HeaterCompact Kit 15 5 2 2 Fitting 16 5 3 Absorption Distance BN 17 5 3 1 Determining t...

Страница 4: ...tenance for Operation with Demineralized Water Condensate 45 8 2 Maintenance for Operation with Tap Water or Partially Softened Water 46 8 3 Removing and Cleaning the Steam Cylinder 46 8 4 Replacing H...

Страница 5: ...Hotline Fax 49 0 4193 895 33 e mail hot1 HygroMatik de For all technical questions or spare parts orders please be pre pared to provide unit type and serial number see name plate on the unit 1 1 Typog...

Страница 6: ...t steam with a tem perature of 100 C The steam may not be inhaled directly Only qualified and authorised personnel may operate the unit Persons transporting or working on the unit must have read and u...

Страница 7: ...be taken to protect against ESD Reminder Materials and consumables must be handled and or disposed of as required by law Note Appears before explanations or cross references which refer to other secti...

Страница 8: ...Maintenance and Repair of the Unit Disconnect unit components from power supply prior to mainte nance or repair work Attaching or installing additional components is permitted only with the written co...

Страница 9: ...fixed to the box 3 4 Interim Storage Keep the unit dry and protect from frost 3 5 Check for Complete and Correct Delivery of Goods Upon receipt of the unit make sure that type and serial number on the...

Страница 10: ...t of the selected humidifier Manuals for the steam humidifier and optional the con trol Ordered accessories steam manifold steam hose con densate hose etc Maintenance o ring set for steam cylinder Tra...

Страница 11: ...mbient temperature must be between 5 and 40 C Relative humidity may not exceed 80 RH Observe clearances specified in the diagrams below to ensure adequate ventilation An Installation in a closed room...

Страница 12: ...ti cally free of minerals This ensures long life for the cylinder and heater elements since virtually no mineral deposits can settle or build up Fully demineralized water minimizes the number of ser v...

Страница 13: ...Level The control capsule has to be pressure equalized At the standard setting the inlet solenoid valve 14 opens when the water level remains below humidification level The water level then rises aga...

Страница 14: ...nto the steam cabin At a relative humidity of 100 the supplied steam is used to heat the steam bath Warning Leakage of the steam cylinder can cause a serious hazard such as giving an electric shock Wa...

Страница 15: ...pment Dimensions HeaterCompact Kit Water inlet Steam outlet Waste water connection HC02 Kit HC03 09 Kit HC06 09 Kit HC12 HC27 Kit a 126 126 130 b 35 35 35 x 317 317 343 y 221 221 289 z 397 520 656 all...

Страница 16: ...at the unit is additionally fixed on a wall Measures for drills for wall mounting please see table in chapter Equipment Dimensions The waste water is discharged to the side Note To function properly t...

Страница 17: ...ated as a multiplier of the absorption distance BN The absorption distance has no fixed value but depends on many factors These are depicted in the absorption distance nomogram below 5 3 1 Determining...

Страница 18: ...he parameters enumerated above into the respective quadrants The resulting point of inter section indicates the value of the desired absorption distance BN Notes x1 _______________________________ g k...

Страница 19: ...n during operation During operation hot steam discharges from the nozzle In the field of the visible steam cloud contact can cause burns to the skin During operation the cross flow fan rotates Do not...

Страница 20: ...Fan Unit VG Fan Unit VG08 VG17 VG30 Quantity of Steam kg h 8 17 30 Steam Inlet mm 25 25 40 Condensate Outlet mm 12 12 12 Airflow Capacity cbm h 185 185 350 Nominal Output W 35 35 67 Nominal voltage V...

Страница 21: ...Page 21 5 4 2 Absorption Distance Nomogram Source Henne Erich Luftbefeuchtung Air Humidification 3rd Edition 1984 Page 101 Olden bourg Industrieverlag Munich...

Страница 22: ...e the total hight of the duct Minimum distances in order to avoid condensation Lmin 210mm distance steam manifold next steam mani fold L4min 120mm distance lowest steam manifold duct bot tom L5min 120...

Страница 23: ...ly Air flow very flat By tilting the steam manifold 30 45 towards the air flow direction the mini mum upper clearance can be reduced to 70mm min distances H1 mm H2 mm 30 45 DN25 182 168 225 DN40 193 1...

Страница 24: ...ed Shown instal lation and position dimensions are based on experimental values Special environmental conditions could require adjustments We note that the German Association of Engineers VDI Guidelin...

Страница 25: ...N40 DN40 DN12 HY45 HY60 2xDN40 2xDN40 2xDN12 HY90 HY116 4xDN40 4xDN40 4xDN12 Type Steam Manifold Steam Hose Condensate Hose C01 C17 1xDN25 DN25 DN12 C10 DS C17DS for SPA 1xDN40 DN40 DN12 C22 C30 1xDN4...

Страница 26: ...nsate will be decreased If the installation is carried out in this way only one steam hose is necessary for the main part loss of condensate will be decreased In deviation of this the y piece that is...

Страница 27: ...k flange plates may be used to neatly complete instal lation of the steam humidifier in the air duct Two piece flange plates are available for the DN25 and DN40 steam manifolds flange plate DN25 E 260...

Страница 28: ...Page 28 5 8 Drill Pattern Drill Pattern DN25 not to scale Note Due to variable print media the dimensions are not to scale...

Страница 29: ...Page 29 Drill Pattern DN40 not to scale Note Due to variable print media the dimensions are not to scale...

Страница 30: ...should be filled with water before commissioning If the steam manifold is positioned lower than 500 mm above the steam humidifier The condensate must be drained separately To prevent steam loss lay a...

Страница 31: ...above the steam humidifier Lay steam hose at a height of at least 400 mm above unit and then connect to the steam manifold with a con stant fall Lay condensate hose with a loop of 200 mm diameter vap...

Страница 32: ...The best position is just above the steam humidifier Installation of Steam Solenoid Valve 5 12 Unit Installation Check Attention This unit may only be operated by qualified and prop erly trained perso...

Страница 33: ...vised unless specifi cally recommended by the unit manufacturer When employing demineralized water or purified conden sate do not use copper or brass in the supply or drain lines of the HeaterCompact...

Страница 34: ...supply line Install a water filter WF if water quality requires it Make sure that a backflow preventer is installed in the water supply line Note Shut off valve SV and water filter WF are not supplie...

Страница 35: ...the height is less than 0 5 m insert a feed pump or install the humidifier lower if possible 6 3 Water Treatment For water treatment system specifications use the following table The figures below ass...

Страница 36: ...n hose For the discharge line and or drain pipe select materi als temperature resistant up to 95 C 6 5 Checklist Verify correct system installation using the checklist below Can flushed out water drai...

Страница 37: ...tive to electrostatic discharges In order to safe guard these components during installation and servicing steps must be taken to protect against ESD Warning For installation and maintenance note the...

Страница 38: ...losed the humidifier is not allowed to work Any additional safety devices see below have to be installed between those terminals The safety interlock is also used for an On Off control mode remote swi...

Страница 39: ...med by the customer Two variants are possible Variant 1 HeaterCompact Kit without HygroMatik electronic the control is a function of the reported water level in the steam cylinder by the float switch...

Страница 40: ...on of the float switch contact protective circuit of the float switch reed contact For failure free operation of the float switch we recommend installing a varistor for its protection It must be conne...

Страница 41: ...M M1 S1b K1 K21 VAR1 K1 S2 K21 S1 L1 Einfachsteuerung Easy control S3 MV off S2 MV on S1 min Niveau HK ein Heatin Element on R1 Heizk rper Heating element Konzept externe Freigabe f r Heitzk rper 230...

Страница 42: ...iveau HK ein Heatin Element on R1 Heizk rper Heating element Konzept externe Freigabe f r Heitzk rper 230V 1 N mit 10A 16A 20A Absicherung Wasserzuf hr und HK gesteuert ber Schwimmerschalter mit 3 Sch...

Страница 43: ...tion Checklist Perform electrical installation checks in compliance with cus tomer site requirements and public power utility regulations Does the mains voltage match the voltage on the name plate Hav...

Страница 44: ...ined unit is switched off Have the unit serviced only by qualified authorized per sonnel Obey safety regulations Switch off the unit prior to maintenance and secure against restart Verify the absence...

Страница 45: ...after Initial Operation Visual check of electrical and mechanical connections Visual check of water level control Visual check of steam cylinder interior Annually Visual check of electrical and mecha...

Страница 46: ...reases As a gen eral rule it is preferable to operate the unit with fully demineral ized water Operation will not be affected by mineral deposits and flushing losses will be minimized Note If desired...

Страница 47: ...l Release the clip on the connection hose 3 for level control 29 and pull the hose off the steam cylinder lid 16 Pull the steam hose adapter 2 off the steam outlet Lift the steam cylinder out of the...

Страница 48: ...se of a leak switch off the device with the control switch and disconnect it from the voltage supply according to the safety instructions Subsequently repair the leak and switch the device back on Cle...

Страница 49: ...n the four top screws that interconnect floating switch 27 or alternatively 43 and control cylinder housing 29 Pull out floating switch 27 or alternatively 43 and clean it carefully Take off sealing 2...

Страница 50: ...hermo sensor by detaching the retainer clips Pull heater element downward out of the steam cylinder lid Clean the sealing surface on the underside of the cover around the area where the new heater ele...

Страница 51: ...Sensor P Unlocking Button for Thermo Sensor Q Seal R Steam Cylinder S Screw T Capillary tube Warning Do not bend the capillary tube of the thermo sensor Installation Install thermo sensor with new se...

Страница 52: ...fresh water connection Detach connector hose from base Remove electrical connectors from solenoid Remove solenoid valve mounting screws Take the solenoid valve out of hole Cleaning Remove fine mesh fi...

Страница 53: ...possibly replace o ring A Assemble pump Moisten o ring C and place in the side connection of the base Push pump into the base and secure tightly with cap nuts G Moisten o ring D and place on the side...

Страница 54: ...onnections cause excessive contact resistance and overheating of contact surfaces 8 11 Operational Check Start up the unit and operate for a few minutes ideally at maximum output Check safety devices...

Страница 55: ...empty for 3 heater elements and 1 th Sensor including strainer 9 1 1 1 1 B 3216052 lower part of cylinder Cy08 including strainer 9 1 1 1 B 2206053 lower part of cylinder Cy17 including strainer 8 1 B...

Страница 56: ...1 1 1 1 1 1 E 2504146 Lid for water level control for easy control 28 1 1 1 1 1 1 1 E 2304058 Rubber seal for water level control with HygroMatik control B C CP 28 4 4 4 4 4 4 4 E 2304056 Rubber seal...

Страница 57: ...911 Mounting plate with foil for Comfort unit for steam bath DS without display Comfort Plus 1 1 1 1 1 1 B 2526203 Electronic pcb type Basic B 2526203 Electronic pcb type Basic for Slave units 1 1 1 1...

Страница 58: ...date of delivery ____________forwarder _____________ shipment by ___________ delivery address if different from invoice address __________________________ __________________________ _________________...

Страница 59: ......

Страница 60: ...25 available Condensate Hose Connection 1x12mm Net Weight kg 3 5 10 10 10 10 13 13 14 Operating Weight kg 5 13 13 13 13 31 31 32 Height mm 397 520 656 Width mm 317 317 343 Depth mm 221 221 289 Water S...

Страница 61: ...Page 61 12 Exploded View 27 2 28 29 15 30 42 9 13 41 30 31 3 12 7 5 6 16 8 21 17 14 32 10 18 40 11 23 22 43...

Страница 62: ...12 2004 Lise Meitner Str 3 D 24558 Henstedt Ulzburg Phone 49 0 4193 895 0 Fax 33 eMail hy hygromatik de www hygromatik com A member of the Group...

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