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able

onTenTs

arranty

& S

ervice

About This Manual

Warranty packet

Safety Alerts

Reporting Safety Defects

Manufacturing Process

Customer Responsibility

Change Of Address/Ownership

Dealer Responsibility

Suggestions For Obtaining Service

Customer Relations

Highland Ridge RV Travel Club

Highland Ridge RV Customer First Emergency Roadside Assistance

Obtaining Service For Separately Warranted Items

Obtaining Service at Highland Ridge RV

Replacement Parts

ccupant

afety

Secondary Means of Escape (Exit Window)

Exit window Label

Fire Safety

Fire Extinguisher

Smoke Alarm

Smoke detector warning label

Combination Carbon Monoxide/ Propane Alarm

LP/Carbon monoxide detector

Formaldehyde 23

Extended Or Full Time Usage

Cold Weather Usage

Condensation 24

-t

ravel

nfOrmatiOn

Tow Vehicle

Vehicle Labels

Weight Terms

Weight and Capacity Labels

Federal Certification Label

OCCC Label (yellow)

Tire & Loading Information

Loading Your Recreation Vehicle

Travel Trailer Hitch (Customer Supplied)

Travel Trailer Weight Distributing System (Customer Supplied)

Travel Trailer Sway Control (Customer Supplied)

Travel Trailer Hitching Procedure

Wire Harness/Connector Plug

Weighing Your Tow Vehicle & RV

7-way trailer plug - Car end, rear view

ehicle

peratiOn

Towing 33

Towing Behind Your RV

RV Brake System

Travel Trailer Breakaway Switch

Entrance Door Step(s)

Entrance Door

Keys 36

RV Step

Содержание RIDGE RV

Страница 1: ...2017 OWNER S MANUAL TOY HAULER 0276622 2017 PRINTED ON RECYCLED PAPER ...

Страница 2: ......

Страница 3: ...l 18 Combination Carbon Monoxide Propane Alarm 19 LP Carbon monoxide detector 22 Formaldehyde 23 Extended Or Full Time Usage 23 Cold Weather Usage 23 Condensation 24 Pre Travel Information Tow Vehicle 25 Vehicle Labels 25 Weight Terms 25 Weight and Capacity Labels 26 Federal Certification Label 26 OCCC Label yellow 26 Tire Loading Information 26 Loading Your Recreation Vehicle 27 Travel Trailer Hi...

Страница 4: ...ectrical Fire 69 GFCI Receptacle 70 120 volt 50 AMP AC System If So Equipped 70 Testing the Campsite Power Connection 70 50 amp Power Cord If So Equipped 71 Connecting The Power Cord 72 Calculating 50 AMP Electrical Load If So Equipped 72 120 volt Circuit Breakers 73 12 volt DC System 75 12 volt Fuse Panel 75 12 Volt DC Outlet 75 Auxiliary Battery Customer Supplied 76 Battery Isolator For Your Tow...

Страница 5: ... Fig B Water Heater Bypass 2 valves 102 Outside Shower If So Equipped 103 Faucets 103 Bathroom Tub Shower 104 Hardware Sink or Shower Fixtures 104 Draining the Fresh Water System 105 Sanitizing the Plumbing System Travel Trailer 105 Water valves and Pump 105 Water Heater valves 105 Winterizing The Plumbing System 109 Water valves and Pump 110 Water Heater valves 110 Black Grey Water System 111 Bla...

Страница 6: ... If So Equipped 131 Booth Dinette If So Equipped 131 Cabinetry Tables 132 Pantry or Hutch If So Equipped 132 Countertops 132 Interior Wall Panel 133 Flooring 133 ABS Plastics 134 Exterior Cleaning The Exterior 135 Frame 137 E Z Lube or Super Lube Axle If So Equipped 137 Exterior Roof Sidewall Vents 138 Windows 138 Exterior ladder If So Equipped 138 Sealants 138 Toy Hauler Sealant Diagram 139 Trave...

Страница 7: ...is vehicle The owner s failure to provide required service and or maintenance could result in the loss of warranty The owner should review Highland Ridge s limited warranty and the limited warranties that apply to specific components that are offered with this vehicle Instructions are included in the manual for operating various components which are optional on some vehicles or may not be availabl...

Страница 8: ...2 ...

Страница 9: ... actual size Warranty packet There are components that are excluded from the vehicle warranty or are warranted separately by their own individual manufacturer s limited warranty The Warranty Packet contains these component manufacturer supplied manuals or information sheets warranty cards and or registrations Consult this information for questions regarding operating maintenance servicing instruct...

Страница 10: ...ayco If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSAcannot become involved in individual problems between you your dealer or Jayco For additional information please refer to the NHTSA website at www safercar gov To contact NHTSA by phone Call the Department o...

Страница 11: ...eation vehicles built for sale in Canada may differ to conform to Canadian Codes Customer Responsibility It is important you read and understand all instructions and precautions before operating the recreation vehicle Even if you are an experienced RV er we encourage you to thoroughly read this Owner s Manual as well as the information contained in your Warranty Packet As technology advances new i...

Страница 12: ...idays Prepare for the appointment If you are having warranty work performed be sure to have the right papers with you Take your warranty folder and have your vehicle information available All work to be performed may not be covered by the warranty Discuss additional charges with the service personnel Prepare a list Provide your dealer with a written list of specific repairs needed It is important ...

Страница 13: ...65 Phone local 260 768 7771 Fax 260 768 4890 Brochure request sales highlandridgerv com Service email techsupport highlandridgerv com Website www highlandridgerv com An important note about alterations and warranties Installations or alterations to the original equipment vehicle as distributed by Highland Ridge are not covered by the Highland Ridge Limited Warranty The special body company assembl...

Страница 14: ...Ridge RV dealer near you ask the campground staff for referrals or check the local telephone yellow pages Or contact Highland Ridge RV Customer Service or your selling dealer for assistance in locating a repair facility a Contact the RV repair facility to discuss your situation and make an appointment Ask how their billing will be handled They may choose to bill Highland Ridge RV directly otherwis...

Страница 15: ...ealer recommend that the repairs be made at the Highland Ridge RV Factory Service Center your RV may be returned to us with the following guidelines You or your dealer must make a confirmed appointment a minimum of 60 days prior to dropping off your RV at the Highland Ridge RV Factory Service Center The holding tanks must be emptied and rinsed We have a dumping station available for customer use T...

Страница 16: ...repair or replace defective materials or workmanship is the sole obligation of Highland under this limited warranty Highland reserves the right to use new or remanufactured parts of similar quality to complete any work and to make parts and design changes from time to time without notice to anyone Highland reserves the right to make changes in the design or material of its products without incurri...

Страница 17: ...or warranty service simply contact one of Highland s independent authorized service centers for an appointment and then deliver your RV to the service center on the specified appointment date If you need assistance you may contact Highland Ridge RV Inc at 3195 N S R 5 Shipshewana Indiana 46565 Attn Customer Service 260 768 7771 or www Highlandridgerv com NOTE Highland does not control the scheduli...

Страница 18: ...tches dents chips on any surface or fabric of the RV damage caused by off road use overloading the RV or alteration of the RV or any of its components or parts wheel alignment or adjustments to axles when caused by improper maintenance loading or damage from road hazards including off road travel wheel damage or balancing or damage from tire failures Also any costs associated with obtaining servic...

Страница 19: ...te of limitations so this reduction may not apply to you WARRANTY REGISTRATIONS Your warranty registration records should be completed and delivered to the manufacturers of component parts The selling dealership will assist you in completing and filling out the Highland product warranty registration form That form must be returned to Highland within ten 10 days of your taking delivery of the RV Yo...

Страница 20: ...14 Warranty Service Notes ...

Страница 21: ...be used as an escape path Practice opening the window before an emergency occurs and make sure all occupants know how to operate it The egress window s must be locked during transit Your recreation vehicle may be equipped with one of the following exit window styles Flip latch style 2 per window Push up on the front lip of the latch and the latch unfolds Push up on the front lip of the latch again...

Страница 22: ...inds of fires or burning materials they are designed to fight Class A Solid materials such as wood paper cloth rubber and some plastics Class B Liquids such as grease cooking oils gasoline kerosene or other flammable liquids Class C Electrical such as electrical wires or other live electrical equipment A dry chemical fire extinguisher has been installed by the entrance door It is suitable for exti...

Страница 23: ...rom reaching the alarm may delay or prevent an alarm i e a closed door may prevent smoke from reaching an alarm on the other side of the door etc There are instances when the smoke detector alarm may not be heard Though the alarm horn in this detector meets or exceeds current UL standards it may not be heard for many reasons These include but not limited to a closed or partially closed door the al...

Страница 24: ...er use water cleaners or solvents to clean the smoke alarm as they may damage the smoke alarm Do not paint the smoke detector For information on how to maintain your smoke detector refer to the smoke detector user s guide Battery The smoke alarm will not function if the battery is missing disconnected dead the wrong type of battery is used or the battery is not installed correctly The smoke detect...

Страница 25: ... is operational and maintained The alarm is wired directly to the 12 volt electrical system with continuous power being supplied by the recreation vehicle battery There is no 9 volt battery power supply in the carbon monoxide propane alarm If the battery cable is disconnected at the battery terminals the combination alarm will not work Be sure to read understand and follow the owner s information ...

Страница 26: ...ne gas however there are other combustible fumes or vapors that may be detected by the sensor including but not limited to acetone alcohol butane and gasoline These chemicals can be found in commonly used items such as deodorants colognes perfumes adhesives lacquer kerosene glues wine liquor most cleaning agents and the propellants of aerosol cans High temperatures can activate glue and adhesive v...

Страница 27: ...d Propane gas alarm The red LED light will flash and the alarm will sound a steady tone These signals indicate immediate action is required Alarm malfunction low battery The gas LED will remain off and the Operational CO LED will alternate re green and the alarm will sound once every 15 seconds End of life alarm The LED will flash red red green green and the alarm will BEEP every 25 30 seconds The...

Страница 28: ...fe Alarms that do not work cannot protect you Refer to the Warranty Packet for more information from the carbon monoxide propane alarm manufacturer Test the alarm operation after the RV has been in storage before each trip and at least once per week during use NOTE Pressing the test button does not check the sensor opera tion Refer to the carbon monoxide propane alarm manufacturers user s manual p...

Страница 29: ...ll time quarters or a permanent residence Continuous living in your vehicle could cause accelerated wear and damage to the various components Continuous or permanent living in your recreation vehicle may affect your warranty coverage and may void the Limited Warranty applicable to your vehicle Cold Weather Usage When used in freezing or below freezing temperatures the following precautions need to...

Страница 30: ... marine dealers carry small dehumidifiers sized for recreation vehicle use Other suggestions are Crack open windows and roof vents to allow warm moist air to escape When taking a shower open the bath roof vent if so equipped approximately allowing the moisture to escape Use the range hood fan if so equipped when cooking or washing dishes Avoid hanging wet towels or clothes inside the recreation ve...

Страница 31: ...upply this information to the authorities The factory installed weight labels are specific to the recreation vehicle for which they are supplied and are not interchangeable Do not remove these albels from your RV If labels are missing contact your dealer or Jayco Customer Service for repalcements Weight Terms GAWR GROSS AXLE WEIGHT RATING The value specified by the vehicle manufacturer as the load...

Страница 32: ... propane tanks and full generator fuel if so equipped You may question the total weight capacity of the tires on your RV being less than the GVWR this is correct In order to calculate the actual weight on the RV tires do not include the tongue weight The tongue weight is actually being carried by your tow vehicle not the RV tires For example If the tires are rated at 2 000 lbs each x 4 tires 8 000...

Страница 33: ...OUR GVWR This means you should weigh your RV as loaded for your normal travel to determine the actual weight If you exceed the GVWR you MUST remove items from the RV or drain liquids then re weigh the vehicle to ensure you have achieved a safe weight Do not travel with full grey black holding tanks This not only wastes gas but depending upon the location of the grey or black holding tanks can affe...

Страница 34: ...e trailer is level When the loaded RV is hitched to the tow vehicle check the hitch ball height This can be determined by measuring the distance from the center of the hitch ball to the ground Record this number in the box for future reference Adjust the equalizing bars of the hitch assembly so that the tow vehicle and the trailer are essentially level A high hitch will transfer weight behind the ...

Страница 35: ...vehicle travel trailer combination Consult with your Dealer to obtain the proper equipment for your needs Travel Trailer Hitching Procedure The following procedure will help to assist you in securely hooking up your recreation vehicle to your tow vehicle 1 Make sure the trailer wheels are blocked 2 Turn the tongue jack crank to raise the travel trailer tongue above the hitch ball 3 Open the couple...

Страница 36: ...11 Plug in your wire harness connector plug from the tow vehicle to the travel trailer 12 Walk around the RV to verify exterior lights are working correctly 13 Remove the trailer wheel blocks NOTE If an Atwood brake actuator is used with an equalizing hitch be sure the hanger chains hang between straight down and forward up to 34 Do not use less than 6 1 2 hanger chain length For optimum brake per...

Страница 37: ...o the GVWR for safe operation If the overall weight is greater than the GVWR some contents must be removed until the actual overall weight is less than or equal to GVWR 2 Hitch the RV to your tow vehicle Weigh the RV and the tow vehicle to determine the GCW Make sure that this rating is less than or equal to the GCWR as specified by the DO NOT EXCEED YOUR GVWR This means you should weigh your RV a...

Страница 38: ...ale even though an axle or side is not physically on the scale Obviously to obtain the side to side weights there must be enough space on either side of the scale to accommodate the RV being partially off the scale 6 To calculate the opposite side of the RV wheel position weight subtract the first side s weight from the weight determined in step 3 If there is a difference in the weights on one sid...

Страница 39: ...ain may affect the performance and handling of your tow vehicle Do not operate the tow vehicle cruise control on icy or extremely wet roads winding roads in heavy traffic or in any other traffic situation where a constant speed cannot be maintained When descending a long hill drop down into a lower gear or lower range if you have automatic transmission Avoid conditions that require excessive and p...

Страница 40: ...refully We suggest you stop near the site get out of the RV and observe the surrounding area Check to ensure there are no obstacles in your path and that you have plenty of vehicle clearance Check for low hanging tree limbs posts large rocks or other obstacles Try to choose a site that is on the driver s side so you can see what the rear of the RV is doing With the site on the passenger side you w...

Страница 41: ... Brake fluid presses inside of the wheel cylinder and activates the brake shoes against the drum As designed the weight of a trailer pushing forward will activate the surge brake system When backing a trailer up hill the trailer weight may activate the surge brake system making it difficult to continue to reverse 1 Prior to backing up a slope or through soft ground pull the recreation vehicle forw...

Страница 42: ...g Lubricating the step mechanism Carefully clean the area around the pivot points the rivets involved in the motion of the mechanism Lubricate these pivot points with an automotive grade non staining lubricant every 30 to 60 days Wipe any excess lubricant off of the step and then clean the entire step after lubricating Entrance Door The entrance door is located on the curbside of the RV Always hol...

Страница 43: ...OR before starting the generator if so equipped or operating the vehicle on 12 volt power when dry camping Refer to Fuel LP System section before using the LP system Open the LP gas tank valve if so equipped slowly There may be air in the lines and five to thirty seconds of time is needed to bleed air before LP vapor fills the lines Refer to Plumbing Systems section before connecting the fresh wat...

Страница 44: ...tery levels and conserve battery power use it sparingly Lippert Auto Leveling System If So Equipped Your recreation vehicle may be equipped with a 4 or 6 point automatic leveling system The use of the electronic automatic leveling system to support the coach for any reason other than which it is intended is prohibited by Jayco and will violate terms of the limited warranty The following is an over...

Страница 45: ...RUCTIONS LOCATIONS SHOULD ALSO BE FREE OF DEPRESSIONS WHEN PARKING THE RV ON EXTREMELY SOFT SURFACES UTILIZE THE LOAD DISTRIBUTION PADS UNDER EACH JACK PEOPLE AND PETS SHOULD BE CLEAR OF THE COACH WHILE OPERATING THE LEVELING SYSTEM KEEP HANDS AND OTHER BODY PARTS CLEAR OF FLUID LEAKS OIL LEAKS MAY BE UNDER HIGH PRESSURE AND CAN CAUSE SERIOUS SKIN PENETRATING INJURIES The control unit is typically...

Страница 46: ... mode J Rear jack button activates rear jacks in manual mode K Power button turns leveling system on and off Basic Jack Operation Landing gear jacks can be operated any time the system is ON By pushing the FRONT button both front or landing gear jacks can be extended By pushing either the FRONT and LEFT or FRONT and RIGHT buttons the individual front jacks can be extended If the touch pad is put i...

Страница 47: ...dividually adjusted to stabilize the trailer for use 2 When setting your RV up on soft ground you may wish to place a wood pad or the equivalent under each stabilizer jack foot This will help keep the stabilizer jack from sinking into the ground Manual stabilizer jacks if so equipped To lower each jack insert the jack crank onto the applicable stabilizer jack shaft 3 To lower each jack insert the ...

Страница 48: ...e and away from the traffic approaching from behind Emergency Towing If your recreational vehicle needs to be towed please contact an emergency road service provider or a qualified service facility for assistance Wheel Lugs After your first trip check the wheel lug torque periodically for safety Check the wheel lugs after winter storage after a wheel removal before starting a trip or following ext...

Страница 49: ...ue values see Wheel Lug Torque Chart Because of the importance of having proper torque on the wheel lug nuts you should always have the wheels mounted and properly torqued by a qualified technician using the proper tools NOTE The proper method of tightening wheel lug nuts is with a properly calibrated torque wrench and socket not with an impact wrench or by hand Do not use a 4 way lug wrench or an...

Страница 50: ...rom hot tires or your tires may then be under inflated Tire pressure is the most important factor in the life and performance of your tires Proper inflation should be monitored closely Failure to do so could result in the overheating of a tire which could result in a blowout Inflation pressure should be as recommended by the tire manufacturer or as the federal label for the recreation vehicle indi...

Страница 51: ...amage Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This alert information is limited to the most extreme situations This recreational vehicle is equipped with special trailer ST tires that have a maximum speed rating of 65 MPH 104 km h You should not exceed this speed rating Exceeding the tire speed rating may result in tire failure which c...

Страница 52: ...le or changing tires The stabilizer jacks are designed as a stabilizing system only Do not use the stabilizer jacks as a jack or in conjunction with a jack Attempts to change tires while supporting the recreational vehicle with the stabilizer jacks could result in damage to the vehicle and risk causing serious injury or death ...

Страница 53: ... They are not to be returned to your dealer or Highland Ridge If you have questions regarding your tires contact the tire manufacturer or Highland Ridge Customer Service Never raise the recreational vehicle by placing the jack under the axle springs or any attachment parts Failure to comply could result in property damage personal injury or death Be sure to use only tires that are rated for recrea...

Страница 54: ... axle and tire ratings 5 If the weight of the loaded trailer exceeds any of the ratings as listed on the certification label located on the front lower left outside wall remove or re distribute the cargo load until the weight s are less than the maximum ratings 5 Install the dolly wheel or platform 6 Release the weight distributing bars customer supplied 7 Open the tongue jack coupler latch 8 Turn...

Страница 55: ...eational vehicle To reduce the risk of fire explosion or asphyxiation 1 Do not ride in the vehicle storage area while vehicles are present 2 Do not sleep in the vehicle storage area while vehicles are present 3 Close doors and windows in walls of separation if installed while any vehicle is present 4 Run fuel out of engines of stored vehicles after shutting off fuel at the tank 5 Do not store tran...

Страница 56: ...efer to the tow vehicle s owner s manual for towing requirements Weight distribution on the front cargo deck It is important to evenly distribute the load when loading the front cargo deck area Failure to do so could adversely affect the towing and handling or the RV The following guidelines must be used when loading the front cargo area of the RV 1 Stabilizer jacks both front and rear MUST be dep...

Страница 57: ...weight s are less than the maximum ratings 8 After loading vehicles on the front deck secure the ramps into place on the front deck to serve as railings Make sure all vehicles items on the front cargo deck have been secured with the proper tie down straps and the ramps are secured in place on the front deck Fig 1 Exercise extreme caution during loading and unloading of vehicles on the front deck T...

Страница 58: ...ide rails are bolted to the door frame and each side rail consists of two sections One section makes up the end rail and the other section is the side rail The rails include wheels to make them easier to move The end rail section folds against the side rail section and is secured with a velcro tab Once the cargo ramp door is lowered and cables are secured the railings can be moved into place Stand...

Страница 59: ...he left side railing as viewed from inside the recreation vehicle looking out the back across the door opening The wheels on the railing will be up on the diamond plate transition Next pull the right side railing in across the door opening and against the left side railing Wheels on the right side railing should also be on the diamond plate transition Disconnect the cargo ramp door safety pins and...

Страница 60: ...nded Secure all vehicles and cargo with tie downs straps Swing the left side rail assembly across the door opening as viewed from inside the RV looking out the back Wheels on the side rail assembly should be up on the diamond plate transition Swing the right side rail assembly across the door opening and against the left side rail assembly Close the ramp door and secure all latches All vehicles an...

Страница 61: ...in good condition to prevent costly repairs Periodically check that the fasteners are tight Tighten if necessary Keep the awning fabric clean For detailed cleaning information refer to the manufacturer s owner information included in the Warranty Packet The 12 volt power awning if so equipped may need to be adjusted retracted to operate the entry door some models It is recommended that if leaving ...

Страница 62: ...56 Vehicle Operation Notes ...

Страница 63: ...itch and motor After the slideout is extended verify that the corners of the black rubber seal are set up correctly The corners of this seal are cut at a 45 angle The top of the outside seal must Make sure the interior slideout room path and the slideout room itself is clear of people and objects before operating Keep away from the slide rails and gear assembly when the room is in motion They may ...

Страница 64: ...ions at the slideout motor If the slideout still will not operate follow these steps If the slideout is extended refer to the section on operating the specific slideout system installed on your RV If the slideout is retracted leave it in that position Contact your dealer or customer service for repair assistance Your recreation vehicle may include one or more of the following slideout systems Slid...

Страница 65: ...Press the IN section of the slideout control switch and hold it until the motor stops Operating the switch after the room is fully retracted will damage the switch and motor Maintenance Your slideout system has been designed to require very little maintenance To ensure a long life of your slideout system read understand and follow these simple instructions This system contains a pre lubed bearing ...

Страница 66: ...ly Try to push the non moving side in and out If a motor shaft has broken then it will be possible to move that side of the room several inches by hand Larger rooms may require several people to push Debris in the rack Check all 4 gear racks on the side of the room for debris Do the status LEDs light Locate the slide controller for the slideout in question When the room slideout direction switch i...

Страница 67: ...g in the slideout 1 Locate the slideout system controller 2 Unplug motor 1 and motor 2 connectors at the bottom of the slideout controller This releases the motor brakes for each motor 3 The slideout room can now be manually pushed in Larger rooms may require several people to push or pull them 4 Keep both sides of the slideout relatively even while pushing pulling During this override procedure t...

Страница 68: ...y low enough to drop below 6 volts while running 3 times Low battery voltage is below 8 volts at the start of a cycle 4 times High battery voltage is greater than 18 volts 5 times Excessive motor current high amperage also indicated by 1 side of the slide continually stalling 6 times Motor short circuit motor or wiring to motor has shorted out 8 times Hall signal not present encoder is not providi...

Страница 69: ... sliding to get it to retract all the way Contact your dealer or customer service for repair assistance Manual Operation for the flush floor slideout The electric slide comes with a manual over ride system Locate the crank extension under the inside of the frame refer to Fig 1 and 2 This is where the crank handle standard fifth wheel landing gear crank handle or 3 4 socket and ratchet fits on to a...

Страница 70: ...2 Volt DC electric motor It consists of 4 major components Inner rail assemblies to support the room weight A 12 Volt DC gear motor to operate the room using power from the onboard battery A manual override that allows you to extend or retract the room in the event of a loss of power A control that gives the user full control of room movement in or out The control has a sensing capability that sto...

Страница 71: ...til the room is fully retracted and stops moving 3 Release the switch which will lock the room into position If the slideout switch is held after the room is fully extended the control will sense that the room has stopped and will shut the motor off after a few seconds 4 Install the transit bars if so equipped Manual Operation for the Power Gear slideout system Your slideout system is equipped wit...

Страница 72: ...oved to access the motor In a bedroom slideout it may be located under the bed 6 Rotate the brake lever on the backside of the motor counter clockwise looking from When the motor brake is disengaged the slideout room WILL NOT lock into place therefore the room will not be sealed When the room has been manually retracted be sure to install the transit bars if so equipped and return the motor brake ...

Страница 73: ...he slideout system is supplied with a gearbox override optional use the crank handle to move the room 9 When the room is fully in or out have one person apply pressure to the wrench ratchet and return the brake lever to its engaged position This ensures the room is locked into a sealed position Install the transit bars if so equipped to the slideout room and take the unit to an authorized dealer f...

Страница 74: ...68 Slideout System Notes ...

Страница 75: ...rical System Maintenance Before working on the electrical system always disconnect the shore power cord turn off the Battery Disconnect switch if so equipped and turn off the 120V main circuit breaker if so equipped Then disconnect the negative 12VDC battery terminal from the battery Refer to the sections on Battery Disconnect Switch Load Center Use caution when using metal tools If a tool contact...

Страница 76: ...0 volt 60hz utility service like those commonly found in campgrounds or by 120 240 volt 60hz generator power The entire system is designed to operate on 2 legs of 120 volt power at a maximum current flow of 50 amperes per leg Exposure to voltages higher or lower than a nominal 120 volts will damage or shorten the service life of the electrical system and appliances The 50 amp 120 volt 60hz AC elec...

Страница 77: ...nd shore power receptacle Do not hook up the power cord to any receptacle until you have verified proper polarity and grounding Polarity indicators can be purchased in most electrical and hardware stores Do not use any cheater plug adapter or extension cord to reconfigure incoming AC power or break the continuity of the circuit connected to the grounding pin Do not connect the power cord into an o...

Страница 78: ...the load center main 120 volt circuit breaker 2 Carefully extend the entire length of the power cord approximately 25 35 from the electric cable hatch to the external power source 3 Plug the power cord into the receptacle Be sure all the power cord prongs are properly plugged into the receptacle 4 Return to your recreation vehicle and turn on the load center main circuit breaker 5 To help prevent ...

Страница 79: ...unding Polarity indicators can be purchased in most electrical and hardware stores Do not use any cheater plug adapter or extension cord to reconfigure incoming AC power or break the continuity of the circuit connected to the grounding pin Do not connect the power cord into an outlet that is not grounded or adapt the power cord plug to connect it to a receptacle for which it is not designed Do not...

Страница 80: ...wer source The converter has a built in protective thermal breaker that will shut it down should overheating occur Overheating can be caused by operating the converter above its maximum power output for an extended period of time or by an obstruction to its ventilation air flow To reduce converter heat build keep unnecessary 12 volt lights and motors turned off Keep the converters cooling fins and...

Страница 81: ...use always turn off electrical component s protected by it 1 Disconnect the shore power cord 2 Disconnect the recreation vehicle auxiliary battery main negative battery cable 3 Remove the fuse panel cover to check fuses 4 Pull the fuse straight out of the fuse block If the fuse is not blown something else must be causing the problem Please contact your dealer for further assistance 5 Insert a new ...

Страница 82: ...n the above example operated constantly a 75 amp hour battery would become fully discharged in 5 hours 75ah 15a 5h The auxiliary battery should be installed in parallel with the battery in your tow vehicle When the 7 way trailer plug is connected both batteries power the RV so it is important not to discharge your tow vehicle battery below the level required to start the engine To prevent this fro...

Страница 83: ...t allow metallic foreign matter to get into the 12 volt DC outlet Approximate Electrical Load Ratings 12 Volt System Aisle Lights 1 0 AMP Baggage Compartment Lights 1 4 AMPS Decorative Wall Lights 1 5 AMPS Dinette Light 4 5 AMPS Exterior Entertainment Center 5 7 AMPS Fantastic Fan 1 5 AMPS Fluorescent Double Lights 12 2 0 AMPS Fluorescent Double Lights 18 2 5 AMPS Furnace 12 0 AMPS Generator Start...

Страница 84: ...n center by way of a factory installed automatic transfer switch In the default mode the automatic transfer switch connects the generator to the AC distribution center when the generator is operating and shore power is disconnected Be aware the generator when operating gives off carbon monoxide Before starting the generator 1 Make sure the carbon monoxide detector is working 2 Turn off air conditi...

Страница 85: ... and electrical appliances and can result in a safety hazard If any discrepancy or problem is noted contact your dealer for assistance CARBON MONOXIDE IS DEADLY MOVING PARTS AND ELECTRICITY can cause severe personal injury or death To reduce exposure to these hazards always disable AGS if so equipped before Sleeping in vehicle unless vehicle has a working CARBON MONOXIDE detector Parking vehicle i...

Страница 86: ...tt set for two hours once every four weeks This is necessary to help keep moving parts lubricated expel moisture and control fuel varnishing in the carburetor A long two hour exercise period is preferable to several short periods While traveling this can be accomplished by running the air conditioning For more information on generator operation and maintenance refer to the generator owner s manual...

Страница 87: ...he tow vehicle engine while refueling Do not bring or store fuel or other flammable liquids inside the RV because a fire or explosion may result Before refueling extinguish all smoking materials and any open flames Before refueling always turn OFF all spark producing appliances i e water heaters furnaces etc Do not overfill the fuel tank s The pressure in an overfilled fuel tank may cause leakage ...

Страница 88: ...UST BE ATTACHED TO THE COMPONENT OR VEHICLE BEING FUELED IN ORDER TO GROUND IT TO THE VEHICLE Do not replace the fuel fill cap with one of a different type Use of a substitute cap may create excessive fuel system pressure resulting in fuel station damage and improper operation in a collision Fuel can spray out on you if you open the fuel filler cap too quickly This can happen if your tank s is nea...

Страница 89: ...o avoid potential overfilling DO NOT over fill the factory installed fuel tank s Once the pump has shut off by itself do not try to put more fuel in the tank Overfilling the tank s may result in fuel leakage and damage to fuel system components Follow all safety information in this manual and the OEM operator s manual Failure to comply could result in death or serious injury Working with fuel can ...

Страница 90: ...hase of your recreation vehicle and after the initial filling of the propane tanks Do not run the tow vehicle engine generator engine if applicable etc in confined areas such as a closed garage any longer than needed to move your RV in or out of the area Windows should be closed while driving or running the generator if so equipped to avoid drawing dangerous exhaust gases into the RV If you suspec...

Страница 91: ...stem at 5 000 miles of travel or at least once a year by a qualified propane service representative as part of your normal maintenance is recommended Hand tighten the LP gas system valves only do not use a wrench or pliers as over tightening may damage the valve seals and cause them to leak Propane Safety Procedure Propane is a colorless and odorless gas that in the liquefied state resembles water...

Страница 92: ... on the main hose will be your final attachment Several things to remember each time the propane container is removed 1 Check that ALL fittings are tight 2 Check that ALL connections are tested with a propane leak detector or soapy water solution 3 Open the main valve slowly to avoid a fast rush of propane to the excess flow valve causing propane freeze up If you experience a propane freeze up clo...

Страница 93: ...opane cylinders DO NOT USE damaged or rusted containers Verify with your local propane dealer that all required inspections and certifications have been completed on the propane cylinder within the correct time period before refilling the cylinder Have the LP system checked for leakage each time a cylinder is refilled or after any part of the propane system has been disconnected Hoses Pipes Tubes ...

Страница 94: ...tor lever to the side of the reserve cylinder and the green signal should return You may now remove the empty cylinder to have it refilled without interrupting the flow from the full bottle After filling the cylinder connect the pigtail hose and slowly open the bottle valve Propane regulators must always be installed with the regulator vent facing downward Regulators that are not located in baggag...

Страница 95: ...as to operate Each has a different BTU rating and you will need to consider them to determine how long your propane supply will last Most RV gas appliances are operated intermittently Propane consumption depends on individual use of appliances and the length of time operated Unless there is heavy use of hot water the water heater consumption of propane is minimal During cool temperature or high wi...

Страница 96: ...phyxiation is greater when the appliance is used for long periods of time FAILURE TO COMPLY MAY RESULT IN DEATH OR SERIOUS INJURY The following warning labels are located in the cooking area to remind the user to provide an adequate supply of fresh air for combustion Ensure a supply of fresh air Canada units only Cooking comfort heating label Traveling with Propane Use care when fueling your tow v...

Страница 97: ...91 Fuel Propane System Re fueling Warning Label The label listed below should be kept permanently affixed to your recreation vehicle ...

Страница 98: ...92 Fuel Propane System Notes ...

Страница 99: ...dic sanitization and winterization to take care of all the components within the plumbing system and help discourage the growth of bacteria and other organisms that can contaminate the water supply Typically there are labels affixed to the exterior of the recreation vehicle sidewall that indicate the locations of the water system drains and fills Be aware some drain valves may be located inside th...

Страница 100: ...ration of the water heater Normally both switches should be turned on to provide the fastest hot water recovery time The water heater can be operated in electric only or gas only modes by pressing each switch independently The switches will light up when turned ON DSI FLT Direct Spark Ignition Fault if so equipped This light located above the GAS water heater switch will indicate a problem with th...

Страница 101: ...mp and is not covered in your warranty The water pump is engineered with a check valve to prevent water from back flowing into the fresh water supply tank Periodically check the in line water pump strainer for accumulated debris To clean shut off the water pump unscrew the clear cap remove the re useable metal strainer and clear any debris then reinstall For additional information on the care and ...

Страница 102: ...ountain regions when using the fresh water inlet or black tank flush Water pressure regulators are available to protect your recreation vehicles plumbing system against such high pressure Water pump NOTE If there are multiple pump switches the pump must be turned off from the same switch used to turn it on e g if the pump is turned on at the utility center it cannot be turned off with the switch i...

Страница 103: ... the fresh water tank You should use a non toxic drinking water hose dedicated only to supplying the recreation vehicle with fresh water To reduce the chance of contamination prevent the non toxic drinking water hose from coming into contact with the ground Install the city water connection inlet cap when the city water connection inlet is not being used Fresh Water Connection This inlet is only u...

Страница 104: ...d faucet knobs and adjust the water temperature as desired 7 To activate the handheld shower turn ON the sprayer head attachment if equipped some models IMPORTANT To turn off the flow of water always close the faucet knobs The lever on the shower head will not completely stop the flow of water this is intentional to allow for draining After the water has been allowed to drain from the shower head ...

Страница 105: ...afe condition and will void all warranties f you smell propane gas then STOP and follow the procedures listed in the Fuel Systems section of this manual before attempting to operate the water heater Operating instructions Read the safety and operating information provided in the manufacturer s manual before attempting to activate the water heater Make sure the water heater is filled with water bef...

Страница 106: ...eeping or dripping will continue until the pressure is reduced to below 150 pounds and the valve closes This condition is normal and does not indicate a defective relief valve One way to reduce the frequency of this occurrence is to maintain an air pocket at the top of the water heater tank This air pocket will form in the tank by design however it will be reduced over time by the everyday use of ...

Страница 107: ...it is time to sanitize or winterize the water lines in your recreation vehicle Water pump locations will vary depending on the model If you turn on the water pump and listen you should be able to locate it by the sound You may have to remove an access panel to get to the water pump There will be an open ended siphon hose attached to one of the valves near the water pump Sanitizer and antifreeze ar...

Страница 108: ...uld be turned to the right so it is pointing at valve 3 Valve 3 should be turned OFF The siphon hose should be inserted into a container of RV antifreeze and the pump turned ON Antifreeze will be drawn out of the container and into the water lines It will bypass the water tank since Valve 3 is turned OFF refer to the Winterizing section Water Heater Bypass The water heater bypass Fig B consists of...

Страница 109: ...in the shower hose will drip or run out this is not a leak but performs as intended If you are dry camping turn the water pump OFF Turning off the water with the shower head lever can also create a condition where the hot and cold water will mix through the outside shower faucet thereby reducing the temperature of the hot water It can appear as though the hot water heater is not working properly N...

Страница 110: ...contain a water pressure balance valve If someone is using the shower it is recommended that the fresh water system NOT BE USED until they are finished Maintenance Refer the manufacturer s user guide or label instructions for detailed cleaning information The tub shower walls in your recreation vehicle are made of ABS plastic material Use a mild detergent soap and warm water to clean Do not use gr...

Страница 111: ... RV to indicate where the drains are located The drains will typically need to be opened from outside the trailer 4 Drain the sink by removing the drain cap 5 Turn ON the water pump and allow it to run as needed 6 Open all faucets including the outside shower faucet Make sure the water heater bypass valve is open 7 Relieve the water pressure using the water heater Pressure Temperature relief valve...

Страница 112: ... 7 Put the sanitizer solution in the fresh water tank insert the end of the siphon hose into a container of sanitizing solution Valve 1 should be turned so it points toward the water pump Valve 2 should be turned so it points toward valve 3 Valve 3 should be turned ON 8 Turn the water pump ON Sanitizer will be drawn out of the container and into the water lines of the RV and the fresh water tank L...

Страница 113: ... full of clean potable water Refill the fresh water tank Refer to Step 10 19 Turn water heater power OFF at the command center both switches electric and LP gas Turn water heater gas valve OFF located outside the RV 20 Set water heater bypass valves to normal Valve 4 ON valve 5 OFF 21 Make sure the water valves are set to their normal positions Valve 1 pointing away from the siphon hose Valve 2 po...

Страница 114: ...ng a hose from a pressurized water source to the fresh water connection inlet at the utility center When finished filling the tank turn off the water supply and disconnect the hose 8 Water valves should still be in the normal position turn the water pump ON 9 Run water through all faucets hot and cold including outside shower until chlorine smell is gone 10 Close all faucets including outside show...

Страница 115: ...Antifreeze should never enter the water heater RV water filter refrigerator refrigerator water filter or fresh water tank Automotive antifreeze ethylene glycol and windshield washer antifreeze methanol are poisonous Never use these products in your fresh water system These products are harmful and may be fatal if swallowed Never apply air pressure to the water system with any of the valves in the ...

Страница 116: ... end of the siphon hose into a container of RV antifreeze 10 Turn the water pump switch ON at the command center Antifreeze will be drawn into the water lines 11 Open the hot water line faucets kitchen bath sinks shower and outside shower if so equipped until RV antifreeze begins to flow continuously 12 Close the hot water line faucets and outside shower and repeat with the cold water line faucets...

Страница 117: ...ack water holding tanks before traveling to avoid carrying unnecessary weight If you are dry camping and cannot immediately empty your holding tanks reduce your vehicle speed until you reach a dumping station Before using the RV or after dumping the grey and black water holding tanks always add the proper amount of deodorant to the black water tank to prevent malodors and help break down holding t...

Страница 118: ...ntended On some models the vent pipe may be part of the drainage system referred to as a wet vent water flows downward as air flows upward in the same pipe Some models are equipped with a side vent system On these models the following label will be next to the termination valve This label should not be removed from your recreation vehicle Sewer Hose Storage Depending on your RV model the sewer dra...

Страница 119: ...under the RV or on the utility center Close the dump valve when the grey holding tank is emptied 6 Remove clean and store the sewer hose 7 Close the sewer hose housing dust cap You can locate many dump stations throughout the United States and Canada in Woodall s Rand McNally Camp Guide Good Sam Camp Guide KOA Kampgrounds Camp Guide and various other publications Some fuel stations also have dump ...

Страница 120: ...s a check valve incorporated in the plumbing lines to prevent back flow Using the Tank Flush Inlet 1 Connect the flexible sewer hose to the 4 inch dump outlet 2 Open the black water dump valve and leave it open Allow the tank to drain 3 Attach a water hose to the tank flush inlet Do not use your fresh water hose for this 4 Attach the other end of the water hose to a pressurized water source 40 PSI...

Страница 121: ...ch may use up to seven gallons of water per flush the average recreation vehicle system uses one to three quarts 1 3 liters For added convenience and better sanitation system performance it is advisable to always have four to six inches 10 15 cm of water in the toilet It is important to add enough water to prevent solid waste buildup The following guidelines will help to prevent solid waste buildu...

Страница 122: ...116 Plumping System Notes ...

Страница 123: ...n your warranty packet Wall Mount If So Equipped The wall mounted air conditioning system is controlled by a thermostat Cooled air enters the RV through the grill Make sure you have sufficient power available before operating the air conditioner Do not operate the air conditioner without the return air filter Operating the system without the filter allows the lint and dirt that is normally stopped...

Страница 124: ...be up to two thermostats in your recreation vehicle to enabling you to control the temperature to your comfort level The furnace requires both 12 volt power and propane gas for full operation Make sure you have sufficient power available before operating your furnace If you have any questions contact your dealer or Customer Service Aqualified RV technician should perform all furnace maintenance at...

Страница 125: ...come restricted and cause unsafe furnace operation For your safety only the manufacturer s factory authorized parts should be used on your furnace The furnace should be inspected periodically monthly during the heating season for presence of soot on the vent Soot is formed whenever combustion is incomplete This is a visual warning that the furnace is operating in an unsafe manner If soot is observ...

Страница 126: ...120 Heating Cooling Notes ...

Страница 127: ... some models mild soap and water then rinse with clean water and dry with soft cloth or use stainless steel cleaner Turntable mild soap and water or dishwasher Rack s mild soap water and washcloth Dishwasher cleaning is not recommended Convection Microwave if so equipped For details on operation cleaning and safety information refer to the manufacturer s user guide included in the Warranty Packet ...

Страница 128: ...urer s recommended size flat bottom pan s Generally the pan should be large enough to cover the burner but not be more than one inch larger than the burner grate Do not use a broiler pan griddle or any other large utensil that covers more than one burner at a time This will create excessive heat that may cause melting sooting or discoloration The use of undersized pans could expose a portion of th...

Страница 129: ...Keep the area at the back of the refrigerator clean and free of debris Check for obstructions in the exterior refrigerator vent area i e spider webs bird nests etc Use a soft cloth to dust off the debris For optimum efficiency and performance it is recommended the refrigerator be checked at least twice a year as part of the routine maintenance Gas electric models If So Equipped Residential models ...

Страница 130: ...vironment is particularly greasy or dusty or if there is significant pet traffic the condenser should be cleaned every 2 to 3 months to ensure maximum efficiency If you need to clean the condenser Remove the base grille Use a vacuum cleaner with a soft brush to clean the grille the open areas behind the grille and the front surface area of the condenser Replace the base grille when finished Cleani...

Страница 131: ...ainless steel cleaner A spray on stainless steel cleaner works best IMPORTANT Do not allow the Stainless Steel Cleaner and Polish to come into contact with any plastic parts such as the trim pieces dispenser covers or door gaskets If unintentional contact does occur clean plastic part with a sponge and mild detergent in warm water Dry thoroughly with a soft cloth For silver accented plastic parts ...

Страница 132: ...126 Appliances Notes ...

Страница 133: ... the wall plate is pushed in ON it lights green and interrupts the satellite cable input to the TV It then turns on the HDTV roof antenna to receive local TV stations When the button is pushed out OFF it turns the roof antenna OFF and the satellite or cable TV signal is resumed to the TV Signal Strength Meter if so equipped The enclosure base may have a built in signal strength meter to aid in obt...

Страница 134: ... TV power supply must be turned ON to view local television stations Turning the TV power supply ON sends 12 volt DC through the cable to the TV roof antenna The voltage energizes the transistors in the antenna head amplifier The TV signal then comes down the cable to the outlets Turn the TV power supply OFF to view cable television or to use a VCR or DVD TV Power Supply ...

Страница 135: ...nufacturer s care instructions Ultraleather if so equipped It is recommended the Ultraleather be professionally cleaned if it becomes stained or soiled For more information refer to the specific furniture manufacturer s care instructions Leather if so equipped Periodic vacuuming using a dry cloth to wipe up spills immediately and using a damp cloth on problem areas will help to keep your leather f...

Страница 136: ...cs of the shades on a regular basis Shades should be kept in the closed or up position when not in use to maintain pleat retention and minimize dirt and soil build up Do not store shades in the down position This may cause some loss of pleat retention if the shades are not operated on a consistent basis NOTE If your recreation vehicle must be stored for an extended period of time store shades in t...

Страница 137: ...ults Depending on your model there may be a storage area in the dinette bench To access this storage remove all the cushions and lift up on the bottom seat support If the bottom seat support is secured closed with screws do not remove the seat support or use this area for storage The dinette seats that are secured with screws contain factory installed equipment and should only be accessed by a qua...

Страница 138: ...en equipped with a locking mechanism to keep them in place during transit To secure the shelf in place push it all of the way in until the latch tab clicks into place Always pull out slightly on the shelf to make sure that it is stationary and secure in the transit position To release the shelf push in on the tab and pull the shelf slowly towards you Your recreation vehicle s load capacity is desi...

Страница 139: ... countertop Use potholders or trivets before placing hot pots and pans on the countertop Heat will damage the countertop Run cold water when pouring hot boiling water into the sink Solid surface sink maintenance Occasionally clean the solid surface sink by filling one quarter full with a 50 50 water bleach solution Let soak for 15 minutes and then wash sides and bottom of sink as solution drains I...

Страница 140: ...mp cloth Do not use dish detergents or vinegar and water because they will dull your floor To care for the vinyl floor covering use a damp mop with water and a mild cleaner on the entire floor DO NOT SOAK THE FLOORING Use care to avoid wetting the carpet edges To avoid problems of yellowing linoleum the flooring manufacturer recommends avoiding cleaners that contain oil based solvents i e cleaners...

Страница 141: ... should be avoided Wash with cold water using a mild liquid soap Dry wiping with a dry cloth is not recommended Make sure the recreation vehicle s surface temperature is cool under 90 F and out of direct sunlight A shaded area is ideal for washing your vehicle as direct sunlight causes water spotting Use a mild soap or detergent Most auto care stores will carry a car wash shampoo Try to avoid comb...

Страница 142: ... or when painted surfaces do not shed water well Use a soft cloth to apply a small amount of wax to the painted surfaces After the wax has dried polish the recreation vehicle with a dry soft cloth Do not wax your recreation vehicle in direct sunlight Wax it after the surfaces have cooled Do not apply wax to any area having a flat black finish as it can cause discoloration If the finish has been st...

Страница 143: ...y and apply a non abrasive automotive wax If the chrome is severely damaged or pitted use a commercially available chrome polish product Do not use a buffer and a buffing compound as it may damage the exterior surface Please contact a professional paint body shop for assistance Do not allow plastic to come into contact with brake fluid engine oil grease paint thinner or batter acid These will dama...

Страница 144: ...g the glass wipe it dry with a clean soft cloth Exterior ladder If So Equipped Your recreation vehicle may be equipped with an optional roof ladder The recreation vehicle roof has decking under the rubber roof membrane to allow you to walk on the roof with caution to do maintenance Sealants Sealants perform a very important function and should be inspected closely and regularly maintained We incor...

Страница 145: ...d Your dealer recreation vehicle service or parts manager can help you obtain the correct sealant s The sealants may become damaged due to road vibration ultraviolet exposure air pollution freezing temperatures and exposure to other elements If deteriorated repair immediately to prevent damage If you notice water inside the recreation vehicle immediately have the dealer check for the source of the...

Страница 146: ...140 Exterior Notes ...

Страница 147: ...inspection and repair as necessary De winterize and sanitize the fresh water system Connect your tow vehicle to the RV and test all connections and lights Ready To Leave Maintenance Checklist Before leaving or returning home it is critical that you complete the necessary procedures to ensure a safe trip This is a general list which you may want to customize as you determine your own needs Make sur...

Страница 148: ...ed Water hose electric cord unhooked and stored Test brakes for proper operation Secure any loose heavy or sharp objects in the RV or exterior compartments Fasten all interior and exterior doors securely Lock them if so equipped Secure and lock the entrance door Walk around your RV one last time to make sure everything is stored away and the baggage compartments are closed and locked Maintenance C...

Страница 149: ...ted Warranty applicable to your RV When storing your RV it is recommended that the auxiliary battery customer supplied be disconnected to avoid battery discharge Prior to Storage If storing for the winter be sure the RV is winterized refer to Sec 8 Plumbing System Winterizing the plumbing system Check your roof and other surfaces to ensure there is no damage and potential leakage that might otherw...

Страница 150: ... doors open so air can circulate and prevent mildew or use crumpled newspaper or open boxes of baking soda in the refrigerator to eliminate odors during storage Remove all perishables from the cabinets Leave the cabinets and doors ajar to allow air circulation and prevent mildew and musty odors Remove all perishables from the cabinets Leave the cabinets and doors ajar to allow air circulation and ...

Страница 151: ...145 Travel Camping Storage Checklists Vehicle Maintenance Record Make Model Model Year Vehicle Serial Service Date Mileage Work Performed Performed By Notes ...

Страница 152: ...146 Travel Camping Storage Checklists Service Date Mileage Work Performed Performed By Notes ...

Страница 153: ...147 Travel Camping Storage Checklists Notes ...

Страница 154: ...148 Travel Camping Storage Checklists Notes ...

Страница 155: ..._______________________________________ City ____________________ State Province ______ Zip Code_________ Phone ___________________ E Mail Address _________________________ Previous Owner Information Purchased Date ________________ Name _________________________________________________________ Address _________________________________________________________ City ____________________ State Provinc...

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