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HAMWORTHY HEATING LTD 

SPETISBURY 

 

500001118/C 

3.0   GENERAL REQUIREMENTS 
 
3.1  Related  Documents. 
Gas Safety (Installation and Use) Regulations 
1994 – (As amended). 

It is the law that all gas 

appliances are installed by competent persons, in 
accordance with the above regulations. Failure to 
install appliances correctly could lead to 
prosecution.  
 
It is in your own interest, and that of safety, to 
ensure that this law is complied with. 
 
The installation of the boiler 

MUST

 be in accordance 

with the relevant requirements of the Gas Safety 
Regulations, Building Regulations, I.E.E. Regulations 
and the bylaws of the local water undertaking. 
 
The installation should also be in accordance with any 
relevant requirements of the local gas region and local 
authority and the relevant recommendations of the 
following documents :- 

British Standards  

 

BS.5854

 - Code of practice for flues and flue 

structures in buildings.  See para 5 (3.6). 
 

BS.6644

 - Specification for installation of gas fired 

hot water boilers of rated inputs between 60kW and 
2MW. 
 

BS.6700

 - Design, Installation, testing and 

maintenance of services supplying water for 
domestic use. 
 

BS.6880

 - Code of practice for low temperature hot 

water heating systems of output greater than 45kW. 

Part 1:  

Fundamentals & design considerations.

 

Part 2:  

Selection of equipment.

 

Part 3:  

Installation, commissioning & maintenance. 

 

BS 7074 -

 Application, selection and installation of 

expansion vessels and ancillary equipment for sealed 
water systems. 

Part 2:

 Code of practice for low and 

medium temperature hot water systems. 
 

BS.CP342

 - Code of practice for centralised hot 

water supply.  

Part 2

: Buildings other than individual 

dwellings. 
 

I. Gas E. Publications 
 
IGE/UP/1 

Soundness testing and purging of 

industrial and commercial gas installations. 

IGE/UP/1A 

Soundness testing and direct purging of 

small low pressure industrial and commercial natural 
gas installations. 

IGE/UP/2 

Gas installation pipework, boosters and 

compressors in industrial and commercial premises. 

IGE/UP/10 

Installation of gas appliances in industrial 

and commercial premises.

  

 

Health and Safety Executive :- 

 

Guidance note PM5

 - Automatically controlled steam 

and hot water boilers. 

CIBSE Publications:-

   

"CIBSE Guide" 

It is impractical in this document to specify all relevant 
information, but the following extracts from the above 
references are emphasised since failure to comply with 
these requirements will almost certainly result in an 
unsatisfactory installation. 
 

3.2  Feed Water Quality

 

 
If the boiler feed water has a high degree of 
hardness, it is recommended that the water be 
treated to prevent precipitation of scale or sludge in 
the boiler water passageways.  Details of additives 
can be obtained from any reliable manufacturer of 
water treatment products or the local water 
authority. 
 
It should be noted however, that even if the boiler water 
is of average hardness, not requiring treatment, 
subsequent draining of the system for repair or constant 
make-up water due to an undetected leak will cause 
additional deposits and gradual build-up of scale. It is 
essential therefore, that leaks are attended to promptly 
and draining is kept to an absolute minimum. 
 
It is recommended that the system be flushed out at 
least twice before any water treatment is added. If 
any doubt exists regarding the internal cleanliness 
of an old system, consideration should be given to 
the fitting of a coarse filter in the return pipework to 
the boiler(s). 
 

3.3  Adequate Water Flow 

 
Care should be taken in the initial design and layout 
having due regard for adequate water flow through the 
boilers and  the influence of the system controls. 
 
It is recommended that the system design should 
ensure a minimum return temperature of 50 °C. 
 
If the temperature/flow rates of the application 
cannot meet those given in Figure 3.1 it may be 
necessary to incorporate mixing valves and shunt 
pumps to ensure that the boiler will operate 
satisfactorily. Figure 3.1 shows recommended and 
minimum water flows required with the associated 
pressure losses. The control system and valves, 
where fitted, should be regulated to avoid lower 
flows occurring. 
 

3.4  Time Clock Control 

 
In order to avoid local overheating and progressive 
calcium deposition at zero flow conditions where 
boilers are operated from time clocks, provision 
should be made for a 5 minute circulating pump 
over-run after the last boiler has ceased firing. 

Содержание Spetisbury

Страница 1: ...MUST BE READ AND UNDERSTOOD BEFORE INSTALLING COMMISSIONING OPERATING OR SERVICING EQUIPMENT Spetisbury Boilers Gas Fired Cast Iron Sectional Boilers 110kW to 340kW Installation Commissioning and Serv...

Страница 2: ...ating safely and efficiently Maintenance Agreements 01202 662555 Regular routine servicing of equipment by Hamworthy service engineers inspects the safety and integrity of the plant reducing the risk...

Страница 3: ...ON GROUP H NATURAL GAS 2ND FAMILY I2H PLEASE ENSURE RELEVANT INFORMATION REQUIRED WITHIN DOCUMENT IS FOUND RELATING TO SPECIFIC FUEL TO BE FIRED BEFORE FIRING BOILER THIS BOILER COMPLIES WITH ALL REL...

Страница 4: ...aste Gas Volume and Temperature 6 3 Materials 6 4 Suction 6 5 Disconnection 6 6 Flue Discharge 6 7 Surface Temperatures 6 8 Flue System Location 6 9 Condensate Discharge 7 0 AIR SUPPLY 6 7 1 Air Suppl...

Страница 5: ...nd Vent Pipe Sizes 7 Figure 9 1 Electrical Wiring Diagram 8 Figure 10 1 Composition of Sections Within Heat Exchanger 9 Figure 10 2 Boiler Section Identification 10 Figure 10 3 Rear Section and Cradle...

Страница 6: ...nstallation Typical 30 Figure 15 2 Dimensions and Clearances 31 Figure 15 3 Burner Clearances 31 Figure 15 4 Stacked Boiler Dimension 32 Figure 15 5 Burner Mounting Plates Dimensions SP 110 150 220 33...

Страница 7: ...er The section to section flue gas seal is made by d A mastic strip around the outer perimeter of each section e A mastic strip around the perimeter of the combustion chamber of each section The secti...

Страница 8: ...box f Burner mounting plate drilled ready to accept burner SP 110 150 220 only Burner mounting plate not required on SP 280 or 340 g Steel cradle Remove all the packing material and inspect the equip...

Страница 9: ...uidance note PM5 Automatically controlled steam and hot water boilers CIBSE Publications CIBSE Guide It is impractical in this document to specify all relevant information but the following extracts f...

Страница 10: ...weight of the boiler including pipework and ancillary equipment when filled with water A steel sheet can be placed beneath the boiler cradle to facilitate movement of the boiler during assembly If a...

Страница 11: ...s not connected to a chimney system but is connected directly to outside by a standard stainless steel flue either single or twin wall it is particularly important to ensure that the point at which it...

Страница 12: ...d except by a design which when closed for maintenance the boiler is open to atmosphere The pipe shall be protected against freezing where this might occur 8 4 Altitude Gauge Water Pressure Gauge Ever...

Страница 13: ...information contact Hamworthy Heating for details 8 5 Thermometer See Figure 15 1 for typical position A thermometer complete with pocket should be fitted in the pipework to indicate water flow tempe...

Страница 14: ...d to the earthing system and never reverse the Live and Neutral connections 9 2 GAS TRAIN INSTALLATION The gas train installation should be carried out by suitably qualified and competent personnel Be...

Страница 15: ...made up by inserting the flue plates and locking nuts into position with nuts and bolts The plates MUST be inserted into the sections in the slots provided and the number and position of the plates MU...

Страница 16: ...TISBURY 500001118 C Figure 10 2 Boiler Section Identification A Rear Intermediate section RI Fitted with 4 flue plates C Front Intermediate section FI Fitted with 2 flue plates B Intermediate section...

Страница 17: ...aps through the ports or flueways IT IS MOST IMPORTANT THAT THE BACK EDGES OF THE FEET ON THE CASTING ARE FLUSH WITH THE REAR OF THE CRADLE TO ALLOW FOR CORRECT FITTING OF THE CASING b Fit sealing mas...

Страница 18: ...Figure 10 6 Fitting O Ring Seal c Insert guide rings 6 into both upper and lower ports and fix in place using a small piece of the mastic sealing material Fig 10 5 d Carefully fit O ring gaskets 5 ove...

Страница 19: ...of the UPPER RIGHT and LOWER LEFT pairs of bolt flanges on the sections Fig 10 7 Tighten the bolts EVENLY to a torque of 25Nm 18 lbf ft N B These bolts are intended only to keep the sections together...

Страница 20: ...gure 10 9 Fitting Lower Tie Rods Figure 10 10 Flue Gas Flow Path h After fitting front section 2 fit the four tie rods 30 through the lugs on top and bottom of front and rear sections Figs 10 8 10 9 T...

Страница 21: ...board large enough to accept the burner blast tube Note Burner mounting plate NOT required on SP 280 and SP 340 models c Locate the foil covered insulation wrap which comprises a front blanket a rear...

Страница 22: ...uts and washers fit front and rear cross members to M6 studs protruding from body of boiler 2 Using M6 nuts and washers fit casing support rails to M6 studs on front and rear cross members Note positi...

Страница 23: ...ion 5 Attach casing support strut to front edges of side panels and secure with M5 x 10 pozi screws and washers Note On assemblies with two side panels secure panels together with M8 x 16 hex head scr...

Страница 24: ...ashers Note Ensure that rear cover is located in correct position as indicated below 8 After mounting burner on burner mounting plate fit plastic strikers and latches to upper and lower covers and sid...

Страница 25: ...burner and the Live and Neutral should be correctly connected c The gas pipe work is of a suitable size for the burner requirements and the installation has been checked for leaks and fully purged On...

Страница 26: ...y until the desired level is reached h Replace the gas valve security cover i Manually drive the fan speed back to maximum by pressing the hidden button at the same time as the plus button Once again...

Страница 27: ...lating water 4 The pipework and valve arrangement is installed to Hamworthy Heating recommendations in such a way that water flow rates will be in accordance with Figure 3 1 5 The gas supply pipework...

Страница 28: ...figures nominated in section 10 6 of this manual IF BURNER REPEATEDLY FAILS TO LIGHT A FULL INVESTIGATION TO FIND CAUSE SHOULD BE MADE h Check gas flow rate at meter Ensure that all other appliances...

Страница 29: ...r FLOW NTC1 and RETURN NTC2 temperature sensors have been exchanged Boiler FLOW NTC1 and RETURN NTC2 temperature sensors are not equal in rest position Boiler FLOW NTC1 and RETURN NTC2 temperature sen...

Страница 30: ...HAMWORTHY HEATING LTD 24 SPETISBURY 500001118 C Figure 12 2 Fault Finding Flowchart...

Страница 31: ...is manual e Examine all gasket material and check for any signs of damage or degrading If necessary replace them but always use the correct type f Check all electrical connections and cables to ensure...

Страница 32: ...n procedure In each case the operation of each replaced component must be checked by carrying out the appropriate part of the commissioning procedure See Section 11 0 COMMISSIONING TESTING NOTE Isolat...

Страница 33: ...82 Not Required on SP 280 or SP 340 Models 13 Burner Mounting Plate 530805065 Not Required on SP 280 or SP 340 Models 14 Sight Glass Insulation Gasket 573405184 15 Sight Glass Assembly 573405185 16 Ga...

Страница 34: ...er Head Gasket 533306069 Fan Gasket 533306070 Burner Head 533306071 Inlet Gas Flange kit 533306072 Gasket Kit 563605284 Service Kit 563605285 Fan Control Control Box Gas Valve Electrodes Burner Head B...

Страница 35: ...it 533306076 Gasket Kit 563605284 Service Kit 563605285 Spetisbury SP 280 Control Box 533306079 Gas Valve 533306080 Fan Unit 533306081 Mounting Plate Gasket 533306082 Burner Head Gasket 533306083 Fan...

Страница 36: ...HAMWORTHY HEATING LTD 30 SPETISBURY 500001118 C Figure 15 1 Boiler Installation Typical 15 0 TECHNICAL DATA...

Страница 37: ...It may not however be adequate for the installation of flue bends within the boiler house Where necessary the dimension must be increased accordingly Figure 15 3 Burner Clearances Boiler Burner Model...

Страница 38: ...HAMWORTHY HEATING LTD 32 SPETISBURY 500001118 C STACKED BOILER DIMENSIONS Front View Figure 15 4 Stacked Boiler Dimensions...

Страница 39: ...ate is supplied the dimensions of which are shown below Figure 15 5 SP 110 150 220 Burner Mounting Plate Dimensions When installing a Spetisbury SP 280 or SP 340 a burner mounting plate is not require...

Страница 40: ...t3 h 6144 8333 10381 13532 16501 GAS DATA NOMINAL GAS INLET PRESSURE mbar 20 MAXIMUM GAS INLET PRESSURE mbar 25 GAS FLOW RATE m3 h 13 3 18 2 26 5 32 8 39 9 ft3 h 469 5 642 5 935 5 1157 1410 GAS INLET...

Страница 41: ...SP 150 206 7 45 4 6 5 2 6 108 23 8 1 8 0 7 SP 220 286 7 63 1 11 5 4 5 157 7 34 7 3 7 1 5 SP 280 357 5 78 6 16 5 6 6 196 3 43 2 5 0 2 0 SP 340 435 0 95 7 21 0 8 4 240 0 52 8 6 4 2 6 Figure 3 1 Water F...

Страница 42: ...HAMWORTHY HEATING LTD 36 SPETISBURY 500001118 C NOTES...

Страница 43: ...Notes...

Страница 44: ...y reserves the right to make changes and improvements which may necessitate alteration to the specification without prior notice Connect direct Direct Dial Telephone and Fax Numbers Direct Email Addre...

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