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Installation
Installation and Service Manual
Mounting the Jet Unit
Lift the jet unit away from the intake block
Screw in and tighten the studs [3] provided into the tapped holes in the intake block.
To fit the studs, tighten two nuts together on the top of the stud and use a spanner to screw
the stud into the intake block.
Fix the stud into the intake block using Loctite
®
263.
Apply marine sealant [7] to the top of the intake block, to the underside of the jet unit flange and to the
threads of the studs [3].
Carefully position the jet unit centrally over the intake block and slowly lower the jet unit flange over the
studs.
Fasten the jet unit intake to the intake block with flat washers, spring washers and nuts.[4, 5, 6]
Tighten nuts to the specified torque. Refer to section: Tightening Torques on page 10-28.
Remove any excess marine sealant from inside and outside the jet unit.
Fix the Transom Plate to the Hull
G.R.P and aluminium hulls:
Place the transom plate over the intake and against the transom.
Rotate to position the transom plate on the jet unit vertical centreline, square with the intake flange
Make small locating dimples in the transom, by drilling through the holes in the transom plate.
Slide the transom plate off the intake.
Drill 8.5mm diameter holes through the transom using the dimples to locate. Remove all burrs.
Liberally apply marine sealant [7] (supplied) to the transom plate contact area on the hull and also the
joint face of the transom plate and the heads of the screws [9].
Fit the transom plate [1] into place against the transom over the o-ring [8] and line it up with the
transom holes.
Secure the transom plate to the transom using screws [9], nuts [4], flat washers [6] and spring washers
[5] as shown in the installation drawing. Make sure that the screw heads are positioned on the outside of
the transom.
Tighten nuts to the specified torque. Refer to section: Tightening Torques on page 10-28.
Remove any excess marine sealant.
The tiller stop should be fitted and adjusted on completion of the steering installation. Refer
to section: Tiller Stop Fitting and Adjustment on page 5-13.
Installation Checks for the Jet Unit
After installation, the following checks must be done to ensure correct installation.
All cylinder shafts are protected with spiral wrap during shipping.
Make sure the wrap is removed before first operation.
5-4
Содержание HJ212
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