Hamilton Jet HJ212, Инструкция по установке и обслуживанию

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Overhaul
Installation and Service Manual
Transom Plate Refitting

Lubricate the transom seal o-ring [8] with a vegetable based oil. Fit the transom seal o-ring in place in the
seal groove on the intake. Take care not to get oil on the transom where the marine sealant [7] is to be
applied.

Liberally apply marine sealant [7] to the transom plate contact area on the hull, to the joint face of the
transom plate and under the screw heads.

Ensuring that the transom plate [1] is correctly orientated, slide the transom plate forwards over the o-
ring [8] and in line with the holes drilled in the transom.

From outside the vessel, fit screws [9], through the transom plate and through the transom.

From inside the vessel, fit spring washers [5] and nuts [4] to secure the transom plate to the transom,
ensuring that the screw [9] heads are fitted on the outside of the vessel.

Refit and adjust the steering tiller stop. Refer to section: Tiller Stop Fitting and Adjustment on page 5-13.

Tighten the screws [9] and nuts [4] to the recommended torque and wipe off any excess sealant. Refer to
section: Tightening Torques on page 10-28.

Refit the reverse duct and splash guard. Refer to section: Reverse Assembly Refitting on page 9-9.
Intake Screen
Refer to drawing: HJ21201000 Base Jet Assembly.
Intake Screen Removal
To remove the screen [24] from the intake, do the following:

Whilst supporting the screen [24], remove the 2 nyloc nuts [29] and flat washers [25] from the studs [21]
securing the front of the screen to the underside of the intake block.

Remove the 2 nyloc nuts and flat washers from the studs securing the rear of the screen to the underside
of the intake block.

Lower the screen off the studs and remove from the vessel for repair or refurbishment.
Intake Screen Refitting

Ensure that studs [21] securing the front and rear of the screen are securely fitted to the intake. If the
studs are loose, refit using Loctite 263.

Refit the screen to the studs [21] on the front and rear of the underside of the intake and secure in
position with flat washers [25] and nyloc nuts [29].

Tighten nuts to the specified torque. Refer to section: Tightening Torques on page 10-28.
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