Appendix
Installation and Service Manual
Aluminium Weld Procedure
085080 Issue D
1
Welds
To be full penetration and conform to relevant classification society requirements (e.g. ABS, Lloyds
Register, DNV).
2
Welder qualifications
Properly qualified welder to relevant classification society requirements, in downhand or overhead as
required.
3
Inspection
Inspection to be done by a welding inspector qualified to relevant classification society requirements.
4
Site
The site must be:
Dry and free from steel dust or any other contaminates that could effect the finished weld condition.
Sheltered from draughts to prevent disturbance to shielding gas.
5
Welding process
M.I.G.
6
Welding wire
Plate (5086 or 5083) to plate (5086 or 5083), use 5356 filler wire.
Casting (EN AC 44100) to casting (EN AC 44100), use 4043 filler wire.
Casting (EN AC 44100) to plate (5086 or 5083), use 4043 filler wire.
5356 filler wire may be used if the local process/conditions show superior weld quality to 4043, however
adequate inspection shall be performed as per paragraph 15.
7
Shield gas
Argon or helium.
8
Weld position
Weld position options are:
Flat downhand. Turn hull over to do the other side flat downhand. Requires double vee prep.
Single vee prep. Use backing strip. Weld flat downhand one side only, then grind off backing strip.
Double vee prep. Flat downhand one side. Overhead other side.
10-26
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