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Operation Using a Programmable Logic Controller (PLC)

Write

Write Recipe

Recipe

The Write Recipe command allows users to configure component selections of a recipe remotely. See

Recipe Screen 1, page 76

, for more details on recipes and recipe parameters. The return registers will echo the

arguments received.

NOTE:

NOTE: The recipe must be enabled via the ADM before it can be loaded for mixing.

Example: Configure Recipe 6 for

Component A = 2, Component B = 1, Component C = 2.

DCS

DCS Register

Parameter

Parameter Description

Description

Data

Data
Type

Type

Units

Value

Range

DCS
Command

Write Recipe

uint32

NONE

0 - 19

Argument 0

Recipe Number

uint32

NONE

0 - 40

Argument 1

Component A

uint32

NONE

0 – 30

Argument 2

Component B

uint32

NONE

0, 31 – 38

Argument 3

Component C

uint32

NONE

0, 39 - 46

Argument 4

Component D

uint32

NONE

N/A

0, 47 - 54

Acknowledge

Command Acknowledged

uint32

NONE

2 = ACK

0 - 4

Return 0

Recipe Number

uint32

NONE

0 - 40

Return 1

Component A

uint32

NONE

0 – 30

Return 2

Component B

uint32

NONE

0, 31 – 38

Return 3

Component C

uint32

NONE

0, 39 - 46

Return 4

Component D

uint32

NONE

N/A

0, 47 - 54

Return 5

Recipe Gun Assignment*

uint32

NONE

1 - 3

Only used when Multiple Guns is enabled.

Write

Write Fluid

Fluid

Fluid Control

Control

Control Mode

Mode

The Write Fluid Control Mode command allows users to remotely change Fluid Control between ‘Flow’ and
‘Pressure’. See

System Screen 6, page 73

, for more details on Fluid Control mode. The return registers will echo

the arguments received.

NOTE:

NOTE: The Fluid Control mode should be changed only when the system is in Standby or when the pumps are
powered off. Do not change Fluid Control modes during a mix operation.

Example: Change to Flow Control mode.

DCS

DCS Register

Parameter

Parameter Description

Description

Data

Data
Type

Type

Units

Value

Range

DCS
Command

Write Fluid Control Mode

uint32

NONE

0 - 19

0 = Flow

Argument 0

Fluid Control Mode

uint32

NONE

0 = Flow Mode

1 = Pressure

Acknowledge

Command Acknowledged

uint32

NONE

2 = ACK

0 - 4

0 = Flow

Return 0

Fluid Control Mode

uint32

NONE

1 = Pressure

3A6287E

Содержание ProMix PD3K Plus

Страница 1: ...nt component component materials materials materials Automatic Automatic Automatic system system system with with with Advanced Advanced Advanced Display Display Display Module Module Module For For F...

Страница 2: ...ill Screen 63 Potlife Screen 64 Usage Screen 65 Jobs Screen 66 Errors Screen 66 Events Screen 66 Setup Mode Screens 67 Password Screen 67 System Screen 1 67 System Screen 2 68 System Screen 3 71 Syste...

Страница 3: ...for Automatic Spray Applications Installation 332339 Dosing Pumps Instructions Parts 332454 Color Catalyst Dispense Valves Instructions Parts 332455 Color Change Kits Instructions Parts Manual Manual...

Страница 4: ...Location Location of of of ProMix ProMix ProMix PD PD PD and and and Electrical Electrical Electrical Control Control Control Box Box Box ECB ECB ECB Labels Labels Labels With low pressure pumps 300...

Страница 5: ...tification Label Figure 4 Model AC0500 Identification Label Figure 5 Non Intrinsically Safe Color Change Control Accessory Identification Label Figure 6 Intrinsically Safe Color Change Control Accesso...

Страница 6: ...ication Label PART NO DATE SERIES SERIAL NO 12 30 VDC 4 AMP MAX Type 1 ENCL U S Patent Pending 4003764 Conforms to UL STD 508 Certified to CAN CSA STD C22 2 No 14 RECOGNIZED COMPONENT Artwork No 29365...

Страница 7: ...Ground all equipment in the work area See Grounding Grounding Grounding instructions Never spray or flush solvent at high pressure Keep work area free of debris including solvent rags and gasoline Do...

Страница 8: ...ate surgical surgical surgical treatment treatment treatment Do not point dispensing device at anyone or at any part of the body Do not put your hand over the fluid outlet Do not stop or deflect leaks...

Страница 9: ...arts See Technical Technical Technical Specifications Specifications Specifications in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material...

Страница 10: ...uthority Follow all fluid manufacturer recommendations including those regarding handling of contaminated clothing After spraying wash hands and face before eating or drinking Keep Keep Keep Component...

Страница 11: ...en changing materials flush the equipment multiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing Check with your material manufacturer for chemical compa...

Страница 12: ...bers and letters in the illustrations Be sure all accessories are adequately sized and pressure rated to meet system requirements To protect the screens from paints and solvents clear plastic protecti...

Страница 13: ...omplete USB IDLE appears on the screen The USB drive may then be removed NOTE NOTE NOTE If the download operation takes longer than 60 seconds the message disappears To determine if the USB is busy or...

Страница 14: ...with the corresponding serial number of the ADM The serial number is on the back of the module 6 If installing the system configuration settings file place SETTINGS TXT file into UPLOAD folder 7 If in...

Страница 15: ...system is in Setup mode Stop Stop Stop Press to immediately stop the system and remove motor power Soft Soft Soft Keys Keys Keys Press to select the specific screen or operation shown on the display...

Страница 16: ...e Purge Press to start a purge procedure Solvent Purge Press to engage solvent push sequence when applicable Pre Fill Pump Press to mark pump as filled Only for applicable pumps Key Key Key Function F...

Страница 17: ...is not locked password is set to 0000 System Screen 1 displays Press on any Setup screen to return to the Home screen Press the Enter soft key to activate the editing function on any screen Press the...

Страница 18: ...valves valves open open open and and and pressure pressure pressure set set set The recommended component A and B fluid supply pressures are 1 2 to 2 3 of the target spray pressure NOTE NOTE NOTE Low...

Страница 19: ...t oil which is left in the fluid passages to protect parts To avoid contaminating your fluid with oil flush the equipment with a compatible solvent before using the equipment Valve Valve Valve Setting...

Страница 20: ...pressure is relieved command the system to Standby to avoid getting a Purge Incomplete alarm 5 If pressure remains in the solvent line between the solvent supply pump and the solvent valve VERY SLOWLY...

Страница 21: ...cle until the line is full then press the Stop key 11 Repeat for all material lines Pre Pre Pre Fill Fill Fill the the the Pump Pump Pump NOTE NOTE NOTE This option is only available for pumps that ha...

Страница 22: ...manifold s and gun remain full of solvent after purging Flush Flush Flush the the the System System System To avoid fire and explosion always ground equipment and waste container To avoid injury from...

Страница 23: ...directly to the inlet manifolds of the pumps 3 Set the solvent supply pressure regulator at the lowest pressure possible Generally a setting of 25 50 psi 0 18 0 35 MPa 1 8 3 5 bar is sufficient 4 On t...

Страница 24: ...2 Normally Open Contact Control Set Point 7 1 2 4 20 mA Input Safety Interlock Input 7 11 12 Normally Open Contact Digital Digital Digital Inputs Inputs Inputs Safety Safety Safety Interlock Interloc...

Страница 25: ...oint Point Point Input Input Input Figure 12 O Output EFCM pin 1 R Return EFCM pin 2 PD3K Discrete Input PLC 4 20 MA Signal Discrete Discrete Discrete I O I O I O Connections Connections Connections o...

Страница 26: ...CGM CGM Kits Kits Kits The PD3K system does not come with a CGM It must be purchased separately The available CGM communication protocols are listed in the tables below NOTE NOTE NOTE The CGM install...

Страница 27: ...urge D The system is purging material D as part of a recipe change 7 Recipe Change Fill The system is filling the hose from the remote valves to the mix manifold with material as part of a recipe chan...

Страница 28: ...ctual Actual Actual Mix Mix Mix Potlife Potlife Potlife Remaining Remaining Remaining Stage Stage Stage 1 1 1 2 2 2 and and and 3 3 3 The Actual Mix Potlife Remaining registers reports the current amo...

Страница 29: ...rrent recipe is invalid or at initial startup This value is 0 if the current recipe ratio value is 0 for Component B OUTPUT OUTPUT OUTPUT REGISTER REGISTER REGISTER 19 19 19 Active Active Active Recip...

Страница 30: ...te OUTPUT OUTPUT OUTPUT REGISTER REGISTER REGISTER 30 30 30 Actual Actual Actual Pump Pump Pump 2 2 2 Flow Flow Flow Rate Rate Rate OUTPUT OUTPUT OUTPUT REGISTER REGISTER REGISTER 31 31 31 Actual Actu...

Страница 31: ...Purge C 6 Color Change Purge D 7 Color Change Fill 8 Mix Fill Stage 1 9 Mix Fill Stage 2 10 Mix Fill Stage 3 11 Mix 12 Mix Idle 13 Purge A 14 Purge B 15 Purge C 16 Purge D 17 Standby Mix Fill Ready 1...

Страница 32: ...ONE 1 3 0012 41024 Job Number uint32 NONE 0 9999 0013 41026 Job Total Sprayed Volume uint32 cc 0 999999999 0014 41028 Job Solvent Volume uint32 cc 0 999999999 0015 41030 Safety Interlock Input Status...

Страница 33: ...te uint32 cc min 0 1000 0031 41062 Actual Pump 3 Flow Rate uint32 cc min 0 1000 0032 41064 Actual Pump 4 Flow Rate uint32 cc min 0 1000 0033 41066 Actual Pump 1 Fluid Pressure uint32 PSI 0 1500 0034 4...

Страница 34: ...only Material A out through the gun 7 Purge B The system purges only Material B out through the gun 8 Purge C The system purges only Material C out through the gun 9 Purge D The system purges only Mat...

Страница 35: ...ill be ignored by the ProMix PD3K Input Input Input Value Value Value Operation Operation Operation Mode Mode Mode Description Description Description 0 No OP The system takes no action 1 Flush Pump 1...

Страница 36: ...gun 1 2 or 3 is NOT triggered respectively NOTE NOTE NOTE This register is used only if the Gun Trigger is set to Network via System Screen 6 on the ADM If it is set to Discrete this register is ignor...

Страница 37: ...Solvent Push 0001 41102 Clear Active Alarm Deviation uint32 NONE 1 Clear Active Alarm Deviation 0002 41104 Goto Recipe Number uint32 NONE 0 1 40 0003 41106 Mix Control Set Point uint32 cc min or PSI 1...

Страница 38: ...s Units Units Range Range Range 0010 42100 Command Argument 0 uint32 NONE N A 0011 42102 Command Argument 1 uint32 NONE N A 0012 42104 Command Argument 2 uint32 NONE N A 0013 42106 Command Argument 3...

Страница 39: ...x Not Ready Output Register 00 19 System closes component A solvent valve at remote stack Purge no flow timeout expired No solvent flow detected Generate alarm System Mode Purge A Output Register 00 1...

Страница 40: ...set according to the sequence assigned to current phase in recipe No action taken Either pumps are currently running or an alarm condition exists Is system in Standby or Pumps Of f YES NO YES System...

Страница 41: ...g Output Register 3 Pump is primed using assigned material Pump Status Priming Output Register 4 Pump is either Off or Busy Output Register 0 or 2 Busy refers to a pump that is currently involved in a...

Страница 42: ...05 Write Line Fill Command 9 to Input Register 06 Pump begins to run material out the pump through selected hose and out the gun Current System Status Line Filling Flushing Output Register 00 21 Is C...

Страница 43: ...ster 00 2 Is mix fill complete Mix material out t o gun System Mode Mix Fill Outpu t Register 00 6 System Mode Stand by Mix Ready Output Register 00 11 YES Is solvent flow switch 1 2 3 or 4 ON Purge n...

Страница 44: ...1 to Input Register 00 Output Register 00 20 Standby Alarm YES Output Register 00 19 Standby Mix Not Ready YES Output Register 00 17 18 Standby Mix Ready Mix Fill Ready YES Output Register 00 1 Pump...

Страница 45: ...existing alarm conditions A recipe is loaded in the pumps but not yet filled out to the gun Mixed material is pumped out to the gun System Mode Mix Fill Output Register 00 6 No gun trigger signal for...

Страница 46: ...us alarms shut the pumps down If an alarm condition is active the System Mode will either be Pump Off or Standby Alarm Output Register 00 1 or 20 No action taken Clear active alarm Clear most recent a...

Страница 47: ...NPUT REGISTERS 10 16 These commands may be written sequentially or sent all at once 2 Once all arguments have been passed write the command ID to INPUT REGISTER 17 3 The ProMix PD3K will respond to a...

Страница 48: ...haracters in length and is packaged as three little endian segments of ASCII characters The return registers will echo the arguments received NOTE NOTE NOTE The User ID character string must be termin...

Страница 49: ...40 Return 1 Component A uint32 NONE 2 0 30 Return 2 Component B uint32 NONE 31 0 31 38 Return 3 Component C uint32 NONE 40 0 39 46 Return 4 Component D uint32 NONE N A 0 47 54 Return 5 Recipe Gun Assi...

Страница 50: ...ommand Write Material Ready Flag uint32 NONE 6 0 19 0 Not Ready No OP Argument 0 Material Ready Status uint32 NONE 1 1 Material Ready Argument 1 Pump Number uint32 NONE 1 1 4 Acknowledge Command Ackno...

Страница 51: ...eturn 1 Component A uint32 NONE 3 0 30 61 Return 2 Component B uint32 NONE 32 0 31 38 61 Return 3 Component C uint32 NONE 39 0 39 46 61 Return 4 Component D uint32 NONE N A 0 47 54 61 Return 5 Recipe...

Страница 52: ...the ADM See Usage Screen page 65 for more details on Job Log Example Read back the most recent job log job 25 which ran recipe 2 for a total of 1234 cc s of material under User ID John Doe The job wa...

Страница 53: ...ding algorithm is provided below Example Read back the second most recent alarm which was a Position Pump 1 DK01 recorded on Tuesday June 3 2014 at 8 11 AM DCS DCS DCS Register Register Register Param...

Страница 54: ...uint32 NONE 4 0 199 Acknowledge Command Acknowledged uint32 NONE 2 ACK 0 4 Return 0 Event Date uint32 YY MM DD DW 0x0E060302 14 06 03 02 N A Return 1 Event Time uint32 xx HH MM SS 0x080B0B 08 11 11 N...

Страница 55: ...eturn 0 Pump Number uint32 NONE 1 1 4 Return 1 Material Number uint32 NONE 2 0 54 61 Read Read Read Gun Gun Gun Contents Contents Contents The Read Gun Contents command returns the recipe number of th...

Страница 56: ...cription Description Description Data Data Data Type Type Type Units Units Units Value Value Value Range Range Range DCS Command Read Grand Totals uint32 NONE 22 0 22 Acknowledge Command Acknowledged...

Страница 57: ...creens show all PD3K Network Inputs with their associated register ID Modbus TCP address last value written and any relevant state information NOTE NOTE NOTE If a Network Input has not been written it...

Страница 58: ...will store learn the associated pump pressures to a table that is used if the gun trigger signal is lost or removed Pressure Pressure Pressure Control Control Control When the gun trigger signal is r...

Страница 59: ...wer up the Graco logo will display for approximately 5 seconds followed by the Home screen Figure 19 Opening Screen Home Home Home Screen Screen Screen The Home screen displays the current status of t...

Страница 60: ...ee Usage Screen page 65 Jobs see Jobs Screen page 66 Errors see Errors Screen page 66 Events see Events Screen page 66 System Status Displays the current mode of operation C Status Bar Pump Off Standb...

Страница 61: ...eam has more than one mix manifold maximum three during Mix Fill the stage numbers will be shown underneath the gun icon and the current stage being filled will be highlighted T Spray Device Animation...

Страница 62: ...or flow can be changed on this screen Actual Pressure Actual Flow Potlife Remaining Gun Animation In addition the Spray screen includes three soft keys Press to put the system in Standby Press to spra...

Страница 63: ...A 3 If the selected material is not already loaded press the Prime softkey The system will prime Component A into the selected pump through the selected color valve and out the outlet dump valve 4 Pre...

Страница 64: ...stage if more than one will be shown with the recipe number that is currently loaded and the remaining potlife If there is no potlife timer for a recipe or individual stage the time field will be blan...

Страница 65: ...been enabled will be displayed 1 Press the Edit softkey to open the screen for editing 2 To enter or change the User ID select the field to open the User ID Keyboard screen and enter the desired name...

Страница 66: ...ation is available for system errors to assist with troubleshooting To access this information for a system error that has occurred first press to enter edit mode the first error will be highlighted U...

Страница 67: ...nent Component Component A A A Pumps Pumps Pumps Enter the number of Component A pumps in your system Component Component Component B B B Pumps Pumps Pumps Enter the number of Component B pumps in you...

Страница 68: ...Mix Balance Balance Balance Interval Interval Interval When transitioning from Standby mode to Mix mode fluid viscosities and high ratios may affect how quickly fluid dynamics balance which may resul...

Страница 69: ...material and also provides a head start on the flushing of the pump and fluid lines before the next color change The solvent push feature is available as an option for certain system configurations S...

Страница 70: ...hows the total amount of solvent to be dispensed during the solvent push sequence This volume includes at minimum the total fluid stream volume from the inlet color stack to the mix manifold Additiona...

Страница 71: ...MPa 3 5 bar higher than the highest inlet pressure NOTE If the material supply pressure at the pump inlet is greater than 90 of the Stall Test Pressure the system will generate an alarm and will not...

Страница 72: ...e fluid stream Stage Stage Stage Manifold Manifold Manifold Select the type of manifold used at each mixing point of the fluid stream The options are Remote Mix Three Port Mix at Belt and None Remote...

Страница 73: ...alue that is greater than 1 on System Screen 4 page 72 System System System Screen Screen Screen 6 6 6 System screen 6 sets the following system operating parameters Figure 46 System Screen 6 Hose Hos...

Страница 74: ...ressure is set according to user entered value on each recipe screen Fluid Fluid Fluid Control Control Control Select the desired operating mode pressure or flow using the pull down menu In Pressure P...

Страница 75: ...the new settings to the selected Gateway Check this box to enable the selected Gateway so that the PLC can communicate with it DHCP DHCP DHCP Select this box if your system has a Dynamic Host Configu...

Страница 76: ...ve Pump Pump Pump Select the component pump that will be driving to target pressure Most often this will be the Component A pump because it will have relatively high viscosity and volume compared to t...

Страница 77: ...articular component s fluid hoses from the remote color change valves out the gun NOTE NOTE NOTE To skip purging all together set the number of purge phases to 0 Purge Purge Purge Sequence Sequence Se...

Страница 78: ...ential pressure check that notifies the user of potential mix ratio inaccuracies while avoiding nuisance alarms It is recommended that once the system is fully installed and ready to use the user load...

Страница 79: ...ure 56 Flush Screen with Chop Initial Initial Initial Flush Flush Flush Enter the initial flush volume 0 to 9999 cc Wash Wash Wash Cycles Cycles Cycles A Wash Cycle activates the pump with the valves...

Страница 80: ...ill always start with Air and each phase has multiple configuration parameters First First First Purge Purge Purge Select the material to be either Air or Solvent and the length of time for the first...

Страница 81: ...sure Pressure Pressure Select one of the following Disabled Monitor to track inlet pressure requires inlet pressure transducer Select Select Select Color Color Color Change Change Change Select this b...

Страница 82: ...ult Settings box is not selected the following calibration values must be entered Invalid values will be over ridden and the system will automatically select the default settings Inlet Offset Factor T...

Страница 83: ...tive at all times Alarm and Deviation ranges are 0 300 psi for low pressure systems and 0 1500 psi for high pressure systems Setting to 0 will disable the alarm The Inlet Alarm High and Outlet Alarm H...

Страница 84: ...etail Outlet Outlet Outlet Color Color Color Change Change Change Select Multiple if each individual material has its own valve on the outlet color stack for a particular pump Select Single if there i...

Страница 85: ...ome remote stack valves may be shared by more than one pump They will show up on the valve list for all pumps to which they apply All color change valves require a valid location be assigned for the s...

Страница 86: ...both are also invalid assignments If a valve location is considered invalid any operation that uses that valve will be prevented from running This is easily identified on the Recipe screens If any of...

Страница 87: ...to a minimum of the Stall Test Pressure The pump will then move to the center stroke position and stall test the upstroke followed by the downstroke NOTE NOTE NOTE The Last Passed log can only be res...

Страница 88: ...initiate the calibration press the Volume Check button The screen displays the volume dispensed Enter the amount of solvent dispensed in the Measured Volume field or press to end the test After the Me...

Страница 89: ...tenance screen 2 shows the current interval status of the solvent meter fluid filter and air filter Press and hold the Reset button for 1 2 seconds to clear the alarm and reset the counter Figure 78 M...

Страница 90: ...outlet pressure when the reading climbs above the set Pressure Limit The system will attempt up to three times if the pressure does not drop below the set limit Figure 80 Maintenance Screen 4 Manual...

Страница 91: ...ts for the month day and year Time Time Time Enter current time in hours 24 hour clock and minutes Seconds are not adjustable Password Password Password The password is only used to enter Setup mode T...

Страница 92: ...this box to enable USB downloads and uploads Enabling USB activates the Download Depth field Download Download Download Depth Depth Depth Enter the number of days for which you want to retrieve data...

Страница 93: ...o determine whether any of the EFCM outputs are currently on or off The screen shows all available outputs from the EFCM but only highlights those that are relevant to the system configuration The sta...

Страница 94: ...t particular pump direction NOTE NOTE NOTE Do not trigger the spray device during the pressure check 1 The pump and lines must be primed with a component not solvent before doing the Pressure Check Se...

Страница 95: ...ess to cancel the test Solvent Solvent Solvent Meter Meter Meter Calibration Calibration Calibration 1 The meter and lines must be primed with solvent before doing the calibration See Operation Using...

Страница 96: ...r Change to Mix Fill and the remote mix manifold automatically selects the correct color 6 Trigger the gun to complete the Mix Fill NOTE NOTE NOTE There is a 10 second delay without flow before the sy...

Страница 97: ...cord saves relevant system events in the background These are informational only and can be reviewed on the Events screen which displays the 200 most recent events with date time and description On On...

Страница 98: ...ce INPUT REGISTER 08 Clear Active Alarm in ProMix PD3K Network Inputs page 34 Gun Gun Gun Trigger Trigger Trigger Input Input Input Function Function Function The Gun Trigger Input signals the control...

Страница 99: ...le to complete a purge sequence An indication that the system either could not complete or was interrupted before completing a gun purge No action required Solvent flow switch not working Replace swit...

Страница 100: ...al line Solvent supply shut off or empty Verify solvent supply is available and on supply valves are open Purge process was not completed Make sure purge process is allowed to complete QP2 Alarm then...

Страница 101: ...the pump or line Make sure the pump and down stream color line are loaded with material DE0 Alarm Leak Detected Pump This is a manual stall test failure when the pump cannot build pressure to the targ...

Страница 102: ...Alarm Timeout Startup Pump Pump tried but was not able to move to the home position within a specified amount of time Pump stroke length is shortened by mechanical system tolerance Verify correct ass...

Страница 103: ...setpoint Increase non mix pressure if necessary to create flow during the fill function F1S Alarm Flow Low Purge Pump There has been no flow or low flow during a pump purge operation Restriction in th...

Страница 104: ...er entered deviation limit Decrease inlet pressure P4D Alarm Pressure High Outlet Pump The outlet pressure on pump is greater than the user entered alarm limit Relieve system pressure P4F Alarm Pressu...

Страница 105: ...This alarm is active only during Mix mode The second component side pump is cavitating Check paint supply on the second component side increase paint supply pressure QAB2 Differential Pressure A Over...

Страница 106: ...This alarm is active only during Mix mode The second component side pump is cavitating Check paint supply on the second component side increase paint supply pressure QAD2 Differential Pressure A Over...

Страница 107: ...f changing setup variables Indicates date and time when setup values were changed n a EL00 Rec ord System Power On Record of power cycle ON Indicates date and time when system was started n a EM00 Rec...

Страница 108: ...terconnected modules CADX Alarm Comm Error Fluid Module System does not see the Enhanced Fluid Control Module EFCM This communication error indicates that the Network has lost communication with the E...

Страница 109: ...drive User installed USB device in ADM USB port n a EQU4 Record USB Custom Lang Uploaded Custom language was uploaded from USB drive User installed USB device in ADM USB port n a EQU5 Record USB Logs...

Страница 110: ...ial B rolled over The totalizer has reached maximum capable value and started over at zero n a B9C0 Advisory Volume Rollover C Current Batch counter for material C rolled over The totalizer has reache...

Страница 111: ...t digit in the code For example the ENT code listed in this table will be displayed as ENT1 if the affected component is pump 1 ENT2 for pump 2 and so on Code Code Code Type Type Type Name Name Name D...

Страница 112: ...is due on color change valve 4 of color change module ME 5 Advisory Maint Valve CC Module Valve 5 Maintenance is due on color change valve 5 of color change module ME 6 Advisory Maint Valve CC Module...

Страница 113: ...igit Digit Digit Component Component Component Number Number Number 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 A 10 B 11 C 12 D 13 E 14 F 15 Alphanumeric Alphanumeric Alphanumeric Digit Digit Digit Component...

Страница 114: ...determine a regular schedule for checking your system Flushing Flushing Flushing Flush before changing fluids before fluid can dry in the equipment at the end of the day before storing and before rep...

Страница 115: ...ntroller PLC To integrate the ProMix PD3K must have the Ethernet IP protocol for PLC CGM Graco Part number CGMEPO installed prior to performing this procedure In the PLC software perform the following...

Страница 116: ...rNet IP CGM installed in the ProMix PD3K d Input Assembly Instance required Enter 100 which is a device specific parameter for the Graco EtherNet IP CGM e Input Size required Enter 41 which is the num...

Страница 117: ...tion Request Error Invalid Output Application Path This error which also triggers an I O Fault on the PLC is caused by an invalid number being entered for the Output Output Output Assembly Assembly As...

Страница 118: ...pray device is done on the Pump Screen 4 by entering the spray device number next to the component number Figure 93 Pump Screen 4 Material Assignment Components B C or D may be assigned to a single sp...

Страница 119: ...and enter the number to be the active spray device This provides the ability to purge a spray device that is currently inactive but loaded with mixed material that has an expired potlife Figure 96 Sp...

Страница 120: ...tor Pins Pins Pins Type Type Type Gun Trigger Input 1 6 1 2 Normally Open Contact Gun Trigger Input 2 6 3 4 Normally Open Contact Gun Trigger Input 3 6 5 6 Normally Open Contact If the Gun Trigger is...

Страница 121: ...two component solvent and waterborne paints polyurethanes epoxies moisture sensitive isocyanates Viscosity range of fluid 20 5000 centipoise Fluid filtration user supplied 100 mesh minimum Maximum flu...

Страница 122: ...RRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND...

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