Operation Using Advanced Display Module (ADM)
Operation
Operation
Operation Using
Using
Using Advanced
Advanced
Advanced Display
Display
Display Module
Module
Module (ADM)
(ADM)
(ADM)
Prime
Prime
Prime and
and
and Fill
Fill
Fill the
the
the System
System
System
NOTE:
NOTE:
NOTE: See
, for further
screen information, if needed.
NOTE:
NOTE:
NOTE: You must prime the input lines to the pumps
or the inputs to the color change valves before
priming the pump and filling the entire system.
1.
If using an electrostatic gun, shut off the
electrostatics before filling the lines.
2.
Adjust the main air pressure. To ensure proper
operation, set the main air pressure as close to
100 psi (0.7 MPa, 7.0 bar) as possible. Do not
use less than 85 psi (0.6 MPa, 6.0 bar).
3.
If this is the first time starting up the system, or if
lines may contain air, purge as instructed under
. The equipment
was tested with lightweight oil, which should be
flushed out to avoid contaminating your material.
4.
If
If
If the
the
the system
system
system is
is
is powered
powered
powered down,
down,
down, press
on the
ADM. Make sure that the system is in Standby
mode.
5.
Verify that the recipes and the flush sequences
are programmed correctly by checking
the
, and the
.
6.
Enable the manual override on System Screen 4.
7.
Go to the
8.
Select the desired color to load. Press the Prime
Pump key
. The color will load the pump
through the color stack and out the outlet stack
dump valve.
NOTE:
NOTE:
NOTE: In a single color system, step 8 can be
skipped..
9.
Press the Fill Line key
to run color out to
the remote mix manifold. The pump will run until
you press the Stop key
to stop the pump.
10. Trigger the gun into a grounded reservoir or
purge receptacle until the line is full, then press
the Stop key
.
11. Repeat for all material lines.
Pre
Pre
Pre---Fill
Fill
Fill the
the
the Pump
Pump
Pump
NOTE:
NOTE:
NOTE: This option is only available for pumps that
have color change valves and only a single material.
If a pump is filled with a material when the system
is powered down, this will allow the user to change
the pump’s contents, without flushing the pump, the
next time power is restored.
1.
Enable the manual override on
.
2.
Go to the
.
3.
Press the Pre-Fill Pump key
. The pump
will change from material 61 to the proper color
or catalyst.
Spraying
Spraying
Spraying
To spray in a multiple color system, also see
Multiple Color Systems, page 96
.
NOTE:
NOTE:
NOTE: See
, for further
screen information, if needed.
1.
Command the system to Mix. The system will
load the correct mixed material volume.
NOTE:
NOTE:
NOTE: The system will automatically run a
Mix Fill if the recipe is not currently loaded into
the system. The Mix Fill volume calculation
includes the remote mix manifold volume(s)
and the mixed material hose volume(s). The
mixed material hose volume is determined
by the stage hose length and diameter
entered in
, and the
remote-to-mix hose length and diameter entered
in
.
2.
Adjust the flow rate by changing the target
pressure (in Pressure Mode) or the target flow
rate (in Flow Mode) on the Spray Screen or
through the PLC. The fluid flow rate shown on the
Spray screen is the combined total of component
A, B, C, and D out of the spray device.
3.
Turn on atomizing air to the spray device. Check
the spray pattern as instructed in your spray
device manual.
NOTICE
NOTICE
NOTICE
Do not allow a fluid supply tank to run empty.
This can damage the pumps and lead to the
proportioning of fluid and air that meets the ratio
and tolerance settings of the equipment. This can
further result in spraying uncatalyzed or poorly
catalyzed material.
3A6287E
21
