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DISTRIBUTORS 6D5-11
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Figure 25— Removing the Roll Pin
INSPECTION AND
ELECTRICAL TESTS
Inspect
Cap for cracks or tiny holes. Replace the cap if it is
damaged at all.
Metal term inals in the cap for corrosion. Scrape them
clean with a knife or replace the cap.
Rotor for wear or burning at the outer term inal. The
presence of carbon on the term inal indicates rotor
wear and the need for replacement.
Shaft for shaft-to-bushing looseness. Insert the shaft
in the housing. If the shaft wobbles, replace the hous
ing and/or shaft.
Housing for cracks or damage.
Measure
Tools Required:
J 24642-F Module Tester
Voltage of the Hall Effect switch (if equipped).
• C onnect a 12 volt battery and voltm eter as
shown in figure 17.
• With a knife blade inserted and held against the
magnet, the voltm eter should read within 0.5
volts of the battery voltage. If not, replace the
switch.
• Remove the knife blade. The voltm eter should
read less than 0.5 volts. If not, replace the
switch.
Resistance of the pickup coil with an ohm meter.
• Connect an ohm m eter to either pickup coil lead
and the housing as shown in figure 27, step 1.
The reading should be infinite. If not, replace
the coil.
• Connect an ohm m eter to both pickup coil leads
as shown in figure 27, step 2. Flex the leads by
hand at the coil and the connector to locate any
interm ittent opens. The ohm m eter should read
a constant unchanging value in the 500 to 1500
ohm range. If not, replace the coil.
Electrical perform ance of the module. The module
can only be checked with an approved module tester,
such as J 24642 or equivalent. Follow the directions
exactly that come with the tester.
Resistance of the ignition coil with an ohm meter.
• C onnect the ohm m eter as shown in figure 28,
step 1. Use the high scale. The reading should
be infinite. If not, replace the coil.
• Connect the ohm m eter as shown in step 2. Use
the low scale. The reading should be very low or
zero. If not, replace the coil.
• Connect the ohm m eter as shown in step 3. Use
the high scale. The meter should not read infi
nite. If it does, replace the coil.
ASSEMBLY OF DISTRIBUTORS
WITH SEPARATE COILS
DISTRIBUTORS WITH SEALED MODULE
CONNECTORS (Figure 3)
Install or Connect (Figure 23 and 24)
Lubricate
• Bottom of the m odule and the module rest pad
in the housing with silicone grease or an equiva
lent heat transfer substance.
N O TIC E: Be sure to th o ro u g h ly c o a t th e b o tto m
o f the m o d u le . Failure to d o so c o u ld re s u lt in
h e a t d am ag e to th e m o d u le .
8
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9.
10
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Module (14) to the housing (30) with two screws.
Pickup coil (11).
• Fit the tab on the bottom of the coil into the
anchor hole in the housing.
Pickup coil w iring connector to the module.
• Make sure the locking tab is in place.
Shield (50) onto the coil.
Retainer (49) onto the shield.
Shaft assem bly (26) into the housing (30).
Spring retainer (52), spring (51), w asher and driven
gear (29) onto the bottom of the shaft.
• Align the marks on the driven gear, housing,
and shaft assembly.
Roll pin (27) into the gear.
Spin the shaft and make sure the teeth on the shaft
assem bly do not touch the pole piece.
Rotor (10) onto the shaft.
• Fit the tab in the rotor into the slot on the shaft.
Cap (23) to the housing with screws and washers.
DISTRIBUTORS W ITHO UT SEALED CONNECTOR
(Figure 26)
Install or Connect
• Lubricate
• Bottom of the module and the m odule rest pad
in the housing with silicone grease or an equiva
lent heat transfer substance.
NO TIC E: Be sure to th o ro u g h ly c o a t th e b o tto m
o f the m o d u le . Failure to do so c o u ld resu lt in
h e a t d am ag e to th e m o d u le.
Содержание 1989 Light Duty Truck
Страница 1: ...vr V Light Duty Truck Unit Repair Manual...
Страница 2: ......
Страница 11: ...GENERAL INFORMATION OA 5 Figure 8 RV Models...
Страница 13: ...GENERAL INFORMATION OA 7 Figure 11 ST Models...
Страница 18: ......
Страница 44: ......
Страница 76: ...1B3 18 R 4 AIR CONDITIONING COMPRESSOR N...
Страница 114: ......
Страница 162: ......
Страница 176: ...4B3 14 91 2 INCH RING GEAR...
Страница 192: ...4B5 4 DANA REAR AXLES Figure 4 Spreading the Differential Case Figure 7 Removing the Ring Gear...
Страница 218: ......
Страница 220: ...4B6 2 12 INCH RING GEAR ROCKWELL F 04734 Figure 1 Rear Axle Components...
Страница 229: ...12 INCH RING GEAR ROCKWELL 4B6 11 SPECIAL TOOLS Special Tools...
Страница 230: ...4B6 12 12 INCH RING...
Страница 240: ...4B7 10 LOCKING DIFFERENTIALS SPECIAL TOOLS Special Tools...
Страница 258: ...4C2 4 93 4 INCH RING GEAR FRONT AXLE F 04756 Figure 4 Spreading the Differential Case Figure 7 Removing the Ring Gear...
Страница 259: ...93 4 INCH RING GEAR FRONT AXLE 4C2 5 Figure 10 Removing the Pinion Gears Figure 13 Pinion Flange Removal...
Страница 260: ...4C2 6 93 4 INCH RING GEAR FRONT AXLE Figure 16 Removing the Pinion Inner Bearing...
Страница 273: ...T TRUCK FRONT AXLE 4C3 3 F 05785 Figure 1 Axle Components...
Страница 291: ...K TRUCK FRONT AXLE 4C4 3 Figure 1 Front Axle Com ponents K 15 25 Models...
Страница 293: ...K TRUCK FRONT AXLE 4C4 5 Figure 3 Front Axle Com ponents K35 Models...
Страница 318: ...C4 30 K TRUCK FBOHT AXLE...
Страница 334: ......
Страница 361: ...2 5 LITER L4 ENGINE 6A1 5 Figure 3 Cylinder Head Manifolds and Components...
Страница 363: ...2 5 LITER L4 ENGINE 6A1 7 F 05715 Figure 5 Block and Components...
Страница 395: ...2 8 LITER V 6 6A2 3 Figure 1 Engine Lubrication Diagram...
Страница 396: ...6A2 4 2 8 LITER V 6 Figure 2 Engine Lubrication Diagram...
Страница 424: ...6A2 32 2 8 LITER V 6...
Страница 427: ...I 4 3 LITER V 6 6A3 3 Figure 1 Engine Lubrication Diagram B 07857...
Страница 446: ...6A3 22 4 3 LITER V 6 F 04488 A Forward B Sealant 70 Gasket 71 R einforcem ent Figure 37 Oil Pan Installation...
Страница 451: ...4 3 LITER V 6 6A3 27 SPECIFICATIONS ENGINE SPECIFICATIONS F 6344...
Страница 457: ...4 8 LITER L6 6A4 3 Figure 2 Lubrication Diagram Front View...
Страница 459: ...4 8 LITER L6 6A4 5 11 12 13 9 15 sT iM V le JsJ 1 1 K V 7 B 07997 Figure 4 Cylinder Head Manifolds and Components...
Страница 460: ...6A4 6 4 8 LITER L6 C 1 107 112 fK 108 3 109 165 129 B 05056 Figure 5 Block and Components...
Страница 490: ...Ml...
Страница 493: ...V8 ENGINE 6A5 3 Figure 1 Lubrication Diagram 5 0L and 5 7L Engines...
Страница 494: ...6A5 4 V8 ENGINE Figure 2 Lubrication Diagram 5 0L and 5 7L Engines...
Страница 530: ...6A5 40 V8 ENGINE Figure 81 Exhaust Manifold 7 4L Engines Figure 82 Water Pumps and Components...
Страница 571: ...6 2 LITER DIESEL 6A7 35 Figure 58 Vacuum Pump Installed...
Страница 576: ......
Страница 582: ...6C1 6 MODEL 1MEF CARBURETOR Figure 9 Monojet Model 1MEF...
Страница 604: ...6C2 6 MODEL M4MEF CARBURETOR Figure 9 Model M4MEF...
Страница 640: ...6C4 8 MODEL 700 THROTTLE BODY...
Страница 652: ...nmm...
Страница 672: ......
Страница 693: ...DISTRIBUTORS 6D5 13 Figure 27 Testing the Pickup Coil Figure 28 Testing the Ignition Coil...
Страница 696: ......
Страница 698: ...7A1 2 700 R4 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts J H 0 0 5 3 7 0 0 R 4 R 2...
Страница 707: ...700 R4 AUTOMATIC TRANSMISSION 7A1 11 682 A JH 0 0 7 1 700R4 R2 Figure 20 Transmission Internal Parts...
Страница 745: ...700 R4 AUTOMATIC TRANSMISSION 7A1 49...
Страница 762: ...7A2 2 400 475 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts H H 0021 400 R 3...
Страница 773: ...400 475 AUTOMATIC TRANSMISSION 7A2 13 Figure 29 Internal Parts H H 0 0 4 3 4 0 0 R 2...
Страница 797: ...400 475 AUTOMATIC TRANSMISSION 7A2 37 Figure 93 Control Valve Assem bly...
Страница 803: ...400 475 AUTOMATIC TRANSMISSION 7A2 43 Figure 104 Bushing Replacement Procedure...
Страница 808: ...J c I i sal...
Страница 838: ......
Страница 840: ......
Страница 842: ......
Страница 850: ...7B1 12 HM 290 MANUAL TRANSMISSION J i t i a x V L...
Страница 856: ...7B1 18 HM 290 MANUAL TRANSMISSION...
Страница 892: ...7B1 54 HM 290 MANUAL TRANSMISSION Figure 93 Special Tools...
Страница 897: ...HM 117 TRANSMISSION 7B2 5...
Страница 901: ...HM 117 TRANSMISSION 7B2 9 B 05180 Figure 17 Installing the 1st and 2nd Synchronizer...
Страница 912: ...20 HM...
Страница 917: ...NEW PROCESS TRANSMISSION 7B3 5 Figure 4 Removing the Mainshaft Figure 5 Removing the Reverse Idler Shaft...
Страница 924: ...7B3 12 NEW PROCESS TRANSMISSION SPECIAL TOOLS...
Страница 927: ...BORG WARNER TRANSMISSIONS 7B4 3 Figure 2 77 mm Transmission and Components...
Страница 940: ...i ii iii m i in m i...
Страница 944: ...7D1 4 TRANSFER CASE FO 5688 Figure 3 NP205 Transfer Case...
Страница 952: ...7D1 12 TRANSFER CASE...
Страница 963: ...NEW PROCESS 241 TRANSFER CASE 7D2 11 Figure 17 Oil Pump Pickup Screen Doweled Case Holes...
Страница 964: ...7D2 12 NEW PROCESS 241 TRANSFER CASE Figure 18 NP 241 Transfer Case Cut Away...
Страница 970: ...7D3 4 NEW PROCESS 231 TRANSFER CASE F 05849 L Figure 3 New Process 231 Transfer Case Components...
Страница 978: ......
Страница 981: ...BORG WARNER 1370 TRANSFER CASE 7D4 3 J...
Страница 992: ...7D4 14 BORG WARNER 1370 TRANSFER CASE Figure 26 Installing the Rear Output Yoke...
Страница 993: ...BORG WARNER 1370 TRANSFER CASE 7D4 15 Figure 27 BW 1370 Transfer Case...
Страница 997: ......
Страница 998: ...X 8937...