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1B1 -6 A-6 AIR CONDITIONING COMPRESSOR
J 9481-A Pulley Bearing and P ulley Installer
1. B e a rin g (5 ) to th e p u lle y (6) w ith J 8 0 9 2 an d
J 9481-A (figure 10).
2. R etainer ring (4) to th e pulley (6).
3. P ulley (6) and b earing (5) to front head (1 6 ) with
J 8 0 9 2 and J 94 81 -A .
4. R etainer ring (4) to pulley (6) and bearing (5).
5. P ulley retainer ring (3) with J 6 4 3 5 .
6. Clutch plate and hub assem bly(2).
• R efer to “ Clutch Rotor and H ub A ssem b ly
R e p la c e m e n t.”
CLUTCH COIL AND HOUSIONG
ASSEMBLY REPLACEMENT
Rem ove or D isconnect (Figure 1)
Tool Required:
J 6 4 3 5 S n ap Ring Pliers
1. Clutch plate and hub assem b ly (2).
2. Pulley (6).
• M ark or scribe the location of the clutch coil (8) to
term inal on the com pressor front head (16).
3. Clutch coil assem b ly (8).
• Coil housing retaining ring (7) with J 6435.
• Using a large screw driver or sm all pry bar, pry
the clutch coil aw ay from th e front head. If
n e c e s s a r y , h a n d im p a c t a b lo w to th e
screw driver h an dle or pry bar to break the
ad h esive bond of the clutch coil to the front
head.
a y
Clean
Adhesive from the coil by scraping with a putty
knife.
Rem ove any ad h esive around the th ree locator hole
areas of the front head and around the th ree clutch
coil locator protrusions at the rear of the clutch coil
housing.
U s e a suitable solvent to clean the coil.
+ 4-
Im portant
After applying Loctite D e p e n d , Loctite Trim
and Detail A dhesive or eq u iv alen t to the coil,
install all the clutch parts to th e compressor.
Allow 30 m inutes for th e ad h es iv e to set.
Install or C o nnect (Figures 11 and 12)
Tool Required:
J 6 4 3 5 S n ap Ring Pliers
1. A dhesive to the clutch coil (8) (figure 11).
Содержание 1989 Light Duty Truck
Страница 1: ...vr V Light Duty Truck Unit Repair Manual...
Страница 2: ......
Страница 11: ...GENERAL INFORMATION OA 5 Figure 8 RV Models...
Страница 13: ...GENERAL INFORMATION OA 7 Figure 11 ST Models...
Страница 18: ......
Страница 44: ......
Страница 76: ...1B3 18 R 4 AIR CONDITIONING COMPRESSOR N...
Страница 114: ......
Страница 162: ......
Страница 176: ...4B3 14 91 2 INCH RING GEAR...
Страница 192: ...4B5 4 DANA REAR AXLES Figure 4 Spreading the Differential Case Figure 7 Removing the Ring Gear...
Страница 218: ......
Страница 220: ...4B6 2 12 INCH RING GEAR ROCKWELL F 04734 Figure 1 Rear Axle Components...
Страница 229: ...12 INCH RING GEAR ROCKWELL 4B6 11 SPECIAL TOOLS Special Tools...
Страница 230: ...4B6 12 12 INCH RING...
Страница 240: ...4B7 10 LOCKING DIFFERENTIALS SPECIAL TOOLS Special Tools...
Страница 258: ...4C2 4 93 4 INCH RING GEAR FRONT AXLE F 04756 Figure 4 Spreading the Differential Case Figure 7 Removing the Ring Gear...
Страница 259: ...93 4 INCH RING GEAR FRONT AXLE 4C2 5 Figure 10 Removing the Pinion Gears Figure 13 Pinion Flange Removal...
Страница 260: ...4C2 6 93 4 INCH RING GEAR FRONT AXLE Figure 16 Removing the Pinion Inner Bearing...
Страница 273: ...T TRUCK FRONT AXLE 4C3 3 F 05785 Figure 1 Axle Components...
Страница 291: ...K TRUCK FRONT AXLE 4C4 3 Figure 1 Front Axle Com ponents K 15 25 Models...
Страница 293: ...K TRUCK FRONT AXLE 4C4 5 Figure 3 Front Axle Com ponents K35 Models...
Страница 318: ...C4 30 K TRUCK FBOHT AXLE...
Страница 334: ......
Страница 361: ...2 5 LITER L4 ENGINE 6A1 5 Figure 3 Cylinder Head Manifolds and Components...
Страница 363: ...2 5 LITER L4 ENGINE 6A1 7 F 05715 Figure 5 Block and Components...
Страница 395: ...2 8 LITER V 6 6A2 3 Figure 1 Engine Lubrication Diagram...
Страница 396: ...6A2 4 2 8 LITER V 6 Figure 2 Engine Lubrication Diagram...
Страница 424: ...6A2 32 2 8 LITER V 6...
Страница 427: ...I 4 3 LITER V 6 6A3 3 Figure 1 Engine Lubrication Diagram B 07857...
Страница 446: ...6A3 22 4 3 LITER V 6 F 04488 A Forward B Sealant 70 Gasket 71 R einforcem ent Figure 37 Oil Pan Installation...
Страница 451: ...4 3 LITER V 6 6A3 27 SPECIFICATIONS ENGINE SPECIFICATIONS F 6344...
Страница 457: ...4 8 LITER L6 6A4 3 Figure 2 Lubrication Diagram Front View...
Страница 459: ...4 8 LITER L6 6A4 5 11 12 13 9 15 sT iM V le JsJ 1 1 K V 7 B 07997 Figure 4 Cylinder Head Manifolds and Components...
Страница 460: ...6A4 6 4 8 LITER L6 C 1 107 112 fK 108 3 109 165 129 B 05056 Figure 5 Block and Components...
Страница 490: ...Ml...
Страница 493: ...V8 ENGINE 6A5 3 Figure 1 Lubrication Diagram 5 0L and 5 7L Engines...
Страница 494: ...6A5 4 V8 ENGINE Figure 2 Lubrication Diagram 5 0L and 5 7L Engines...
Страница 530: ...6A5 40 V8 ENGINE Figure 81 Exhaust Manifold 7 4L Engines Figure 82 Water Pumps and Components...
Страница 571: ...6 2 LITER DIESEL 6A7 35 Figure 58 Vacuum Pump Installed...
Страница 576: ......
Страница 582: ...6C1 6 MODEL 1MEF CARBURETOR Figure 9 Monojet Model 1MEF...
Страница 604: ...6C2 6 MODEL M4MEF CARBURETOR Figure 9 Model M4MEF...
Страница 640: ...6C4 8 MODEL 700 THROTTLE BODY...
Страница 652: ...nmm...
Страница 672: ......
Страница 693: ...DISTRIBUTORS 6D5 13 Figure 27 Testing the Pickup Coil Figure 28 Testing the Ignition Coil...
Страница 696: ......
Страница 698: ...7A1 2 700 R4 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts J H 0 0 5 3 7 0 0 R 4 R 2...
Страница 707: ...700 R4 AUTOMATIC TRANSMISSION 7A1 11 682 A JH 0 0 7 1 700R4 R2 Figure 20 Transmission Internal Parts...
Страница 745: ...700 R4 AUTOMATIC TRANSMISSION 7A1 49...
Страница 762: ...7A2 2 400 475 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts H H 0021 400 R 3...
Страница 773: ...400 475 AUTOMATIC TRANSMISSION 7A2 13 Figure 29 Internal Parts H H 0 0 4 3 4 0 0 R 2...
Страница 797: ...400 475 AUTOMATIC TRANSMISSION 7A2 37 Figure 93 Control Valve Assem bly...
Страница 803: ...400 475 AUTOMATIC TRANSMISSION 7A2 43 Figure 104 Bushing Replacement Procedure...
Страница 808: ...J c I i sal...
Страница 838: ......
Страница 840: ......
Страница 842: ......
Страница 850: ...7B1 12 HM 290 MANUAL TRANSMISSION J i t i a x V L...
Страница 856: ...7B1 18 HM 290 MANUAL TRANSMISSION...
Страница 892: ...7B1 54 HM 290 MANUAL TRANSMISSION Figure 93 Special Tools...
Страница 897: ...HM 117 TRANSMISSION 7B2 5...
Страница 901: ...HM 117 TRANSMISSION 7B2 9 B 05180 Figure 17 Installing the 1st and 2nd Synchronizer...
Страница 912: ...20 HM...
Страница 917: ...NEW PROCESS TRANSMISSION 7B3 5 Figure 4 Removing the Mainshaft Figure 5 Removing the Reverse Idler Shaft...
Страница 924: ...7B3 12 NEW PROCESS TRANSMISSION SPECIAL TOOLS...
Страница 927: ...BORG WARNER TRANSMISSIONS 7B4 3 Figure 2 77 mm Transmission and Components...
Страница 940: ...i ii iii m i in m i...
Страница 944: ...7D1 4 TRANSFER CASE FO 5688 Figure 3 NP205 Transfer Case...
Страница 952: ...7D1 12 TRANSFER CASE...
Страница 963: ...NEW PROCESS 241 TRANSFER CASE 7D2 11 Figure 17 Oil Pump Pickup Screen Doweled Case Holes...
Страница 964: ...7D2 12 NEW PROCESS 241 TRANSFER CASE Figure 18 NP 241 Transfer Case Cut Away...
Страница 970: ...7D3 4 NEW PROCESS 231 TRANSFER CASE F 05849 L Figure 3 New Process 231 Transfer Case Components...
Страница 978: ......
Страница 981: ...BORG WARNER 1370 TRANSFER CASE 7D4 3 J...
Страница 992: ...7D4 14 BORG WARNER 1370 TRANSFER CASE Figure 26 Installing the Rear Output Yoke...
Страница 993: ...BORG WARNER 1370 TRANSFER CASE 7D4 15 Figure 27 BW 1370 Transfer Case...
Страница 997: ......
Страница 998: ...X 8937...