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6C3-2 MODEL 220 THROTTLE BODY
DESCRIPTION
The fuel control system has an e le ctric fuel pum p,
located in the fuel tank with the gage sending unit, which
pumps fuel to the TBI through the fuel supply line, then
through and in-line fuel filter. The pump is designed to pro
vide pressurized fuel at about 125 kPa (18 psi). On vehicles
with two fuel tanks, there is an electric fuel pump and gage
sending unit in each fuel tank.
A pressure regulator in the TBI keeps fuel available to the
injectors at a constant pressure between 62 and 90Kpa (9
and 13 psi). Fuel in excess of injector needs is returned to
the fuel tank by a separate line.
The ECM controls the injectors that are located in the fuel
meter body assembly of the TBI. The injectors deliver fuel in
one of several modes.
In order to properly control the fuel supply, the fuel pump
is operated by the ECM through the fuel pump relay and oil
pressure switch.
MODEL 220 TBI UNIT
Model 220, used on V6 and V8 engines consists of three
major casting assemblies:
• Fuel meter cover with:
— Pressure regulator
• Fuel meter body with:
— Fuel injectors
• Throttle body with:
— Idle air control (IAC) valve
— Throttle position sensor (TPS)
Figure 1— TBI Identification
Model Number
Day of YearJ
Year —
Assembly Plant CodeJ
Shift Identification—
Source CodeJ
F-6736
THROTTLE BODY DISASSEMBLY
IDLE AIR CONTROL (IAC) VALVE
N O TIC E: The IA C valve is an e le c tric a l c o m p o
n e n t an d m u st n o t b e so a k e d in any liq u id c le a n e r
o r solvent. O th erw ise d a m a g e c o u ld result.
Important
All IAC valves on TBI Model 220 units (except those
on the 7.4L engine) are thread-m ounted and have a
dual taper, 10mm d iam eter, p intle. On the 7.4L
engine, the IAC valve is flange-m ounted and has a
12mm diameter, dual taper pintle. Any replacement
of an IAC valve must have the correct part number,
with the appropriate pintle taper and diam eter for
proper seating of the valve in the throttle body.
Remove or Disconnect (Figures 3 and 4)
1. IAC valve.
• On thread mounted units, use a 32mm (11/4")
wrench (figure 3).
• On fla n g e -m o u n te d u n its , re m o v e s c re w
assemblies (figure 4).
2. IAC valve gasket or O-ring and discard.
TH R O TTLE P O S IT IO N SENSOR
(TPS)
N O TIC E: The TPS is an e le c tric a l c o m p o n e n t and
m u s t n o t b e s o a k e d in any liq u id c le a n e r o r so l
vent, as d am ag e m ay result.
Important (Figure 5)
On 2.8L (V-6) engines, the TPS is adjustable, and is
supplied with attaching screw retainers. On all other
engines, it is non-adjustable, w ithout retainers. In
addition, on 2.8L (V-6) and 7.4 (V8) engines, the TPS
has a horizontal electrical connector; whereas, on all
other engines, the connector is a vertical one. Since
these TPS configurations can be m ounted inter
changeably, be sure to order the correct one for your
e n g in e w ith th e id e n tic a l p a rt n u m b e r if b e in g
replaced.
Remove or Disconnect
1. Two TPS attaching screw assem blies and retainers,
(if applicable).
2. TPS from throttle body assembly.
Содержание 1989 Light Duty Truck
Страница 1: ...vr V Light Duty Truck Unit Repair Manual...
Страница 2: ......
Страница 11: ...GENERAL INFORMATION OA 5 Figure 8 RV Models...
Страница 13: ...GENERAL INFORMATION OA 7 Figure 11 ST Models...
Страница 18: ......
Страница 44: ......
Страница 76: ...1B3 18 R 4 AIR CONDITIONING COMPRESSOR N...
Страница 114: ......
Страница 162: ......
Страница 176: ...4B3 14 91 2 INCH RING GEAR...
Страница 192: ...4B5 4 DANA REAR AXLES Figure 4 Spreading the Differential Case Figure 7 Removing the Ring Gear...
Страница 218: ......
Страница 220: ...4B6 2 12 INCH RING GEAR ROCKWELL F 04734 Figure 1 Rear Axle Components...
Страница 229: ...12 INCH RING GEAR ROCKWELL 4B6 11 SPECIAL TOOLS Special Tools...
Страница 230: ...4B6 12 12 INCH RING...
Страница 240: ...4B7 10 LOCKING DIFFERENTIALS SPECIAL TOOLS Special Tools...
Страница 258: ...4C2 4 93 4 INCH RING GEAR FRONT AXLE F 04756 Figure 4 Spreading the Differential Case Figure 7 Removing the Ring Gear...
Страница 259: ...93 4 INCH RING GEAR FRONT AXLE 4C2 5 Figure 10 Removing the Pinion Gears Figure 13 Pinion Flange Removal...
Страница 260: ...4C2 6 93 4 INCH RING GEAR FRONT AXLE Figure 16 Removing the Pinion Inner Bearing...
Страница 273: ...T TRUCK FRONT AXLE 4C3 3 F 05785 Figure 1 Axle Components...
Страница 291: ...K TRUCK FRONT AXLE 4C4 3 Figure 1 Front Axle Com ponents K 15 25 Models...
Страница 293: ...K TRUCK FRONT AXLE 4C4 5 Figure 3 Front Axle Com ponents K35 Models...
Страница 318: ...C4 30 K TRUCK FBOHT AXLE...
Страница 334: ......
Страница 361: ...2 5 LITER L4 ENGINE 6A1 5 Figure 3 Cylinder Head Manifolds and Components...
Страница 363: ...2 5 LITER L4 ENGINE 6A1 7 F 05715 Figure 5 Block and Components...
Страница 395: ...2 8 LITER V 6 6A2 3 Figure 1 Engine Lubrication Diagram...
Страница 396: ...6A2 4 2 8 LITER V 6 Figure 2 Engine Lubrication Diagram...
Страница 424: ...6A2 32 2 8 LITER V 6...
Страница 427: ...I 4 3 LITER V 6 6A3 3 Figure 1 Engine Lubrication Diagram B 07857...
Страница 446: ...6A3 22 4 3 LITER V 6 F 04488 A Forward B Sealant 70 Gasket 71 R einforcem ent Figure 37 Oil Pan Installation...
Страница 451: ...4 3 LITER V 6 6A3 27 SPECIFICATIONS ENGINE SPECIFICATIONS F 6344...
Страница 457: ...4 8 LITER L6 6A4 3 Figure 2 Lubrication Diagram Front View...
Страница 459: ...4 8 LITER L6 6A4 5 11 12 13 9 15 sT iM V le JsJ 1 1 K V 7 B 07997 Figure 4 Cylinder Head Manifolds and Components...
Страница 460: ...6A4 6 4 8 LITER L6 C 1 107 112 fK 108 3 109 165 129 B 05056 Figure 5 Block and Components...
Страница 490: ...Ml...
Страница 493: ...V8 ENGINE 6A5 3 Figure 1 Lubrication Diagram 5 0L and 5 7L Engines...
Страница 494: ...6A5 4 V8 ENGINE Figure 2 Lubrication Diagram 5 0L and 5 7L Engines...
Страница 530: ...6A5 40 V8 ENGINE Figure 81 Exhaust Manifold 7 4L Engines Figure 82 Water Pumps and Components...
Страница 571: ...6 2 LITER DIESEL 6A7 35 Figure 58 Vacuum Pump Installed...
Страница 576: ......
Страница 582: ...6C1 6 MODEL 1MEF CARBURETOR Figure 9 Monojet Model 1MEF...
Страница 604: ...6C2 6 MODEL M4MEF CARBURETOR Figure 9 Model M4MEF...
Страница 640: ...6C4 8 MODEL 700 THROTTLE BODY...
Страница 652: ...nmm...
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Страница 693: ...DISTRIBUTORS 6D5 13 Figure 27 Testing the Pickup Coil Figure 28 Testing the Ignition Coil...
Страница 696: ......
Страница 698: ...7A1 2 700 R4 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts J H 0 0 5 3 7 0 0 R 4 R 2...
Страница 707: ...700 R4 AUTOMATIC TRANSMISSION 7A1 11 682 A JH 0 0 7 1 700R4 R2 Figure 20 Transmission Internal Parts...
Страница 745: ...700 R4 AUTOMATIC TRANSMISSION 7A1 49...
Страница 762: ...7A2 2 400 475 AUTOMATIC TRANSMISSION Figure 1 Case and External Parts H H 0021 400 R 3...
Страница 773: ...400 475 AUTOMATIC TRANSMISSION 7A2 13 Figure 29 Internal Parts H H 0 0 4 3 4 0 0 R 2...
Страница 797: ...400 475 AUTOMATIC TRANSMISSION 7A2 37 Figure 93 Control Valve Assem bly...
Страница 803: ...400 475 AUTOMATIC TRANSMISSION 7A2 43 Figure 104 Bushing Replacement Procedure...
Страница 808: ...J c I i sal...
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Страница 850: ...7B1 12 HM 290 MANUAL TRANSMISSION J i t i a x V L...
Страница 856: ...7B1 18 HM 290 MANUAL TRANSMISSION...
Страница 892: ...7B1 54 HM 290 MANUAL TRANSMISSION Figure 93 Special Tools...
Страница 897: ...HM 117 TRANSMISSION 7B2 5...
Страница 901: ...HM 117 TRANSMISSION 7B2 9 B 05180 Figure 17 Installing the 1st and 2nd Synchronizer...
Страница 912: ...20 HM...
Страница 917: ...NEW PROCESS TRANSMISSION 7B3 5 Figure 4 Removing the Mainshaft Figure 5 Removing the Reverse Idler Shaft...
Страница 924: ...7B3 12 NEW PROCESS TRANSMISSION SPECIAL TOOLS...
Страница 927: ...BORG WARNER TRANSMISSIONS 7B4 3 Figure 2 77 mm Transmission and Components...
Страница 940: ...i ii iii m i in m i...
Страница 944: ...7D1 4 TRANSFER CASE FO 5688 Figure 3 NP205 Transfer Case...
Страница 952: ...7D1 12 TRANSFER CASE...
Страница 963: ...NEW PROCESS 241 TRANSFER CASE 7D2 11 Figure 17 Oil Pump Pickup Screen Doweled Case Holes...
Страница 964: ...7D2 12 NEW PROCESS 241 TRANSFER CASE Figure 18 NP 241 Transfer Case Cut Away...
Страница 970: ...7D3 4 NEW PROCESS 231 TRANSFER CASE F 05849 L Figure 3 New Process 231 Transfer Case Components...
Страница 978: ......
Страница 981: ...BORG WARNER 1370 TRANSFER CASE 7D4 3 J...
Страница 992: ...7D4 14 BORG WARNER 1370 TRANSFER CASE Figure 26 Installing the Rear Output Yoke...
Страница 993: ...BORG WARNER 1370 TRANSFER CASE 7D4 15 Figure 27 BW 1370 Transfer Case...
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Страница 998: ...X 8937...