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Chapter 6: Problem Solving

GETTING HELP

There are no field replaceable components inside the ORS Sitepro™ enclosure. If the troubleshooting procedures in this
chapter indicate a component failure, call Geotech Environmental Equipment, Inc. after documenting the problem as
outlined below:

•

Read the entire manual and become thoroughly familiar with all system components and troubleshooting
procedures.

•

Prepare a written list of all problems encountered while operating the equipment.

•

Prepare an up to date copy of your Panel Configuration Sheet and have it available while conferring with Geotech
personnel.

SERVICE LOCATION

Geotech Field Service personnel are trained on all aspects of ORS equipment and are dedicated to helping you maximize
the efficiency and cost effectiveness of your ORS Sitepro™ 2000 Control Panel. For technical support of Geotech
products, contact the Geotech Field Service office at address listed below.

Geotech Environmental Equipment, Inc.
8035 East 40

th

Avenue

Denver, CO 80207
800-833-7958
Or: 303-320-4764
Fax: 303-322-7242

Do not attempt any troubleshooting procedures other than those
listed in this chapter.

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Содержание ORS SITEPRO 2000

Страница 1: ...ORS SITEPRO 2000 Blower Pump Control Panel Installation and Operation Manual Rev 6 11 12 03 Part 10367...

Страница 2: ...ion p 11 Chapter 3 System Configuration p 20 Chapter 4 System Operation p 35 Chapter 5 System Maintenance p 43 Chapter 6 Problem Solving p 44 Chapter 7 System Specifications p 47 Appendix A Panel Conf...

Страница 3: ...ed until you read and thoroughly understand the WARNING message A raised hand icon indicates CAUTION information that relates to a situation or condition that could lead to equipment malfunction or da...

Страница 4: ...k has been laid out The information in this supplement is provided to complement the ORS SITEPRO Installation Operation Manual Although we highly recommend that all users read the entire Installation...

Страница 5: ...plays that provide a visual representation of the pump and blower operating conditions The panel also incorporates a self test feature that continuously monitors line voltage condition of the pump and...

Страница 6: ...he user to generate reports graphs and active P IDs of remediation functions ORS SITEPRO Manager is available at no extra cost when the telemonitoring package is purchased Modes of Operation User Inte...

Страница 7: ...anual that accompanies the ORS SITEPRO Manager software package Remote Communication Mode The modem and associated hardware software included with the telemonitoring option allows the user to communic...

Страница 8: ...ent system in which contaminated water first passes through an Air Stripper and then into a Carbon Tank Again the ON OFF cycling of the transfer pump is controlled by the status of the sump probe In t...

Страница 9: ...ORS SITEPRO 2000 network is configured one of the panels in the network must be designated to carry out special Interlock Communication Bus management functions This panel called the Master controls t...

Страница 10: ...lower and an influent feed pump the ORS SITEPRO receives input from the air stripper controls sump probe pressure switches and a water pump level sensing probe In this application the normal cycling o...

Страница 11: ...10 Figure 7...

Страница 12: ...panel WIRING Install Chassis Ground Before beginning panel hookup procedures run a wire from the panel chassis ground lug to a good earth ground such as the circuit breaker panel enclosure The ground...

Страница 13: ...n a separate ground wire from the intrinsically safe ground lug to a good earth ground The I S grounding lug is located next to TB1 on the back of the panel faceplate The intrinsically safe ground wir...

Страница 14: ...ructions specific to your pump and blower refer to the blueprint sized Field Wiring Diagram provided with these items Wire WTDP Probe The ORS SITEPRO 2000 Blower Pump Control Panel is designed for use...

Страница 15: ...is controlled by a sump level probe mounted in the air stripper sump The probe also has a HI OVERRIDE sensor that can shut off an optional feed pump if the water level in the air stripper sump rises t...

Страница 16: ...lly Open or Normally Closed If both switches are wired normally closed however both switches must open for the panel to respond with an alarm on that Interlock channel To shut off an optional feed pum...

Страница 17: ...Run the intrinsically safe interlock wires through the access port on the side of the ORS SITEPRO enclosure Run non intrinsically safe interlock wires through the port at the bottom of the enclosure...

Страница 18: ...re provided on TB6 The example in figure 13 shows a security system alarm panel wired in a Normally Closed configuration to TB6 of the ORS SITEPRO 2000 The Form C outputs are shown schematically dashe...

Страница 19: ...pump motor power wiring as shown in figure 15 Then run the sensor leads into the ORS SITEPRO control panel and wire to the terminal block provided Secure the current sensor with a nylon tie wrap In l...

Страница 20: ...B3 after removing the existing jumper Set Blower Time Delay As delivered from the factory the panel is wired to shut down the blower 3 minutes after a High or Low Pressure condition is detected The ti...

Страница 21: ...provided in Appendix A at the back of this manual Once filled out this sheet will be a permanent record of your configuration and can be used as a check against inadvertent or unauthorized configurat...

Страница 22: ...osed N C status of the interlock devices wired to the panel Each of the four pairs of dip switches is associated with one of the four alarm channels As delivered from the factory the LOGIC dip switche...

Страница 23: ...RECEIVE dip switches on switch S4 see figure 16 The settings of the SEND switches determine whether or not alarms are broadcast to other panels on the Interlock Communication Bus The four SEND dip swi...

Страница 24: ...4 respectively When Used Set one or more RECEIVE switch when you want a panel to be shut down either by a local interlock device or by an alarm received from another panel PANEL CONFIGURATION PROCEDUR...

Страница 25: ...gure 17 Set RECEIVE Dip Switches see figure 18 Set CONTROLLER ADDRESS Dip Switches see figure 20 Set RECEIVE Dip Switches see figure 18 Set SEND Dip Switches see figure 21 Set LOGIC Switches see figur...

Страница 26: ...sensor input and react appropriately This is accomplished by setting the RECEIVE and LOGIC dip switches as detailed in the flowcharts in figures 18 and 19 Set RECEIVE Switches Set the RECEIVE switches...

Страница 27: ...26 Figure 18...

Страница 28: ...ched For example if a Normally Open interlock device is wired to alarm channel 3 locate the channel 3 section of the LOGIC switch dip switches 5 6 and set the N O switch dip switch 5 to the ON positio...

Страница 29: ...28 Figure 19...

Страница 30: ...om the simultaneous broadcast of multiple alarms This is done by designating one panel as network Master and by assigning a unique network address to each of the remaining Slave panels The Master then...

Страница 31: ...30 Figure 20 Set Switches 3 6 to Number of Slaves in Network see table 1 Set Switches 3 6 to Panel Address see table 2...

Страница 32: ...of Slave Panels in Network 6 5 4 3 1 ON OFF OFF OFF 2 OFF ON OFF OFF 3 ON ON OFF OFF 4 OFF OFF ON OFF 5 ON OFF ON OFF 6 OFF ON ON OFF 7 ON ON ON OFF 8 OFF OFF OFF ON 9 ON OFF OFF ON 10 OFF ON OFF ON 1...

Страница 33: ...nels in the network broadcasts an alarm on Channel 1 Therefore the question that must be asked when setting a panels receive dip switches is Under what conditions do I want this panel to shut down Ref...

Страница 34: ...33 Figure 21...

Страница 35: ...afe interlock input 3 on TB2 and to terminal 2 on TB1 of Panel 1 as shown below The network connection is made between terminals 10 11 12 on TB4 of Panel 1 to the corresponding terminals on Panel 2 Sy...

Страница 36: ...y operate the ORS SITEPRO 2000 Blower Pump Controller in either single panel or network environments If your system includes the optional telemonitoring features refer to the ORS SITEPRO Manager softw...

Страница 37: ...orm Purge test Checks panel purge pressure in purged panels SYSTEM FAULT indicator blinks five times if pressure is low Network Applications When your ORS SITEPRO panel is part of a network the SYSTEM...

Страница 38: ...put and applies power directly to the pump AUTO In the Auto position ON OFF switching of the pump is controlled by sensor input The pump starts when the probe s HI LO float is in the HI position The p...

Страница 39: ...F and then back to AUTO FUNCTIONS BLOWER POWER Switch The BLOWER POWER switch operates the circuit breaker for the blower When this switch is turned to the ON position power is applied to the blower w...

Страница 40: ...RE If either a High or Low Pressure signal is received by the panel the SYSTEM PRESSURE indicator will be illuminated the blower will shut down and the feed pump will shut down if tied to an interlock...

Страница 41: ...PUMP RUNNING indicator will remain illuminated until the HI LO float drops to the LO sensor When this happens the LOW probe indicator will be illuminated and the PUMP RUNNING indicator will turn off 1...

Страница 42: ...blinking and remains steadily illuminated If a Slave cannot be located by the Master or suffers a fault that prevents it from coming on the network the Master s MAIN POWER indicator will continue bli...

Страница 43: ...button to isolate the alarm channel Once the alarm channel has been isolated refer to your Network Configuration Sheet Appendix A to determine which interlock devices are attached to that channel 2 C...

Страница 44: ...sed to control moisture accumulation inside the enclosure this material should be renewed on a monthly basis or at the intervals recommended by the desiccant manufacturer Clean Probes It is essential...

Страница 45: ...the equipment Prepare an up to date copy of your Panel Configuration Sheet and have it available while conferring with Geotech personnel SERVICE LOCATION Geotech Field Service personnel are trained o...

Страница 46: ...The PUMP CONTROL switch is faulty Remedy Call Geotech for assistance Diagnostic Message Pump Control Switch RUN Indicator Blinking Cause The BLOWER CONTROL switch is faulty Remedy Call Geotech for ass...

Страница 47: ...tic conditions described above the following problems could cause an interruption in system operation Problem PUMP or BLOWER POWER Switch Tripped OFF Cause A tripped circuit breaker could be caused by...

Страница 48: ...inputs for high and low pressure high sump level and thermal overload 4 Non Intrinsically safe 4 20mA analog inputs with 8 bit measurement resolution 2 Motor current sensor for monitoring 1 Voltage s...

Страница 49: ...tandard 9 pin RS 232 serial port 300 2400 baud for data logging use of special ORS Cable Assembly PN2390078 is required for local access Certification Approvals Pending Factory Mutual entity approval...

Страница 50: ...et whenever configuration changes are made An up to date Panel Configuration Sheet is an essential troubleshooting tool and must be available for reference whenever you call Geotech for technical assi...

Страница 51: ...e Rate of data transfer in bits second A measure of how fast information is transferred over a serial communications network Dry Contact An electrical switch that is isolated from any source of electr...

Страница 52: ...enclosure See IP 66 Network A series of ORS SITEPRO panels connected by the Interlock Communication Bus Normally Closed A Switch that is closed when not acted upon See figure 9 for an example of a Nor...

Страница 53: ...Field Wiring Diagrams for locations of jumpers Configure Blower Pump panel 1 Set the RECEIVE switches for the interlock channels to which jumpers were attached above For example if the High Sump Leve...

Страница 54: ...erlock channels to which the High and Low Pressure Jumpers were attached 2 Set the RECEIVE switch for the interlock channel to which the High Sump Level switch was attached 3 Configure the CONTROLLER...

Страница 55: ...l Authorization number RMA is required prior to return of any equipment to our facilities please call our 800 number for appropriate location An RMA will be issued upon receipt of your request to retu...

Страница 56: ...Geotech Environmental Equipment Inc 2650 East 40 th Avenue Denver Colorado 80205 303 320 4764 800 833 7958 Fax 303 322 7242 email sales geotechenv com website www geotechenv com...

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