1. Engine not running or slowly running during start-up
General trouble location: 1. Battery; 2. Start motor; 3. Main wiring or power switch; 4. Engine mechanism.
Procedure for general diagnoses:
No. Operating
Procedure
Detection
Results
Subsequent Steps
Yes Next
step
1
Check the voltage between two battery terminals with a
multi-meter to ensure the voltage between 11 and 12V
during start-up of the engine.
No Replace
the
battery.
Yes Next
step
2
Keep the power switch “ON” and check the voltage at the
positive terminal on the start motor over 8V.
No
Fix or replace wiring
harness.
Yes
Fix or replace the start
motor.
3
Remove the start motor and check its status for open
circuits or jam attributed to lubrication insufficient.
No Next
step
Yes
Change applicable
lubricant.
4
For any trouble in winter only, check lubricant in the engine
wrong for big resistance of the start motor.
No Next
step
Yes
Correct resistance inside
the engine.
5
Check mechanical resistance inside the engine causing the
motor not running or slowly running.
No
Repeat the said step.
2. Engine running but start-up failing during start-up
General trouble location: 1. Oil tank empty; 2. Fuel pump; 3. RPM sensor; 4. Ignition coils; 5. Engine
mechanism.
Procedure for general diagnoses:
No. Operating
Procedure
Detection
Results
Subsequent Steps
Yes Next
step
1
Connect a fuel pressure gauge before the fuel inlet of the
nozzle; press the power switch repeatedly if necessary or start
the engine to check the fuel pressure at 300kPa or so.
No
Repair the fuel supply
system.
Yes Next
step
2
Connect the EMS diagnosis tester and check “Engine RPM”;
start the engine to check any
RPM signal output.
No
Correct circuits of the
RMP sensor.
Yes Next
step
3
Disconnect the ignition cable and connect a spark tester; start
the engine and check any high-voltage flash (blue/white).
No
Repair the ignition
system.
Yes
Eliminate any
mechanical trouble of
the engine.
4
Check pressure of the engine cylinder and find any possibility
of pressure insufficient.
No Next
step
Yes Diagnosis
assist
5
Connect an EMS adapter and press the power switch to check
voltages at Pins
5#, 10#, and 23#
; check grounding at Pins
2#
and
21#.
No
Repair the relevant
circuits.
13
Содержание Buddy 170
Страница 1: ......
Страница 11: ...B Chassis Steel ball steering item Front brake fluid Front brake cam 7...
Страница 15: ...5 Wiring diagram 11...
Страница 43: ...1 Lubrication System Lubrication System Diagram PA150 39...
Страница 52: ...3 Engine dismantling A Dismantling engine B lnstalling engine 48...
Страница 63: ...5 Cylinder head and valve A Trouble shooting B The operation data information C Dismantling and installing 59...
Страница 73: ...7 A C Generator A Dismantling AC generator B Installing AC generator 69...
Страница 99: ...F Rear damper 1 Rear damper disassembling diagram 95...
Страница 100: ...5 Engine Management System PGO 2nd stage EMS 1 PGO 2nd stage EMS structure 2 EMS units 3 EMS diagnostic 96...
Страница 132: ...4 Starting system 1 Starting wiring 128...
Страница 134: ...5 Starting clutch Explosive diagram 130...
Страница 137: ...133...