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9

Cleaning

9.1

Cleaning

Observe the safety data sheets supplied by the detergent manufacturers.
Only use detergents which are not aggressive towards synthetic materials and
the sealing materials used and which are non-abrasive.

Hint!

After all cleaning work, make sure that the control top still complies
with all safety instructions in this operating manual and thus that
intended use is still given.

Cleaning

Cleaning

430BAL010699EN_6

17.03.2022

83

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Содержание T.VIS A-15

Страница 1: ...Control and feedback systems GEA T VIS A 15 Operating instruction Translation from the original language 430BAL010699EN_6...

Страница 2: ...yright All rights reserved The document may not in whole or in part be copied reproduced translated or reduced to an electronic medium of machine readable form without the express permission of GEA Tu...

Страница 3: ...top without solenoid valves 18 3 1 3 Control Top with Solenoid Valves 18 3 1 4 Control Top with Cap Including Buttons 19 3 1 5 Control Top with Cap without Buttons 20 3 1 6 Function of the Buttons 20...

Страница 4: ...l Valve 64 6 6 11 Fitting to an ASEPTOMAG Valve 65 6 6 12 Replacing Control Tops 66 7 Start up 67 7 1 Safety notes 67 7 2 Commissioning Control Top without Solenoid Valves 67 7 3 Commissioning Control...

Страница 5: ...hrottle 94 11 Alarms 96 11 1 Malfunctions and remedies 96 11 2 Carrying out a Reset Back to Default Standard 98 12 Decommissioning 99 12 1 Safety instructions 99 12 2 Disposal 99 12 2 1 General notes...

Страница 6: ...430BAL010699EN_6 6 17 03 2022...

Страница 7: ...the entire life cycle of the product When the location is changed or the product is sold make sure you also provide the Operating Instructions 1 1 2 Notes on the Illustrations The illustrations in the...

Страница 8: ...n serious damage to the component or in the vicinity of the component The arrow identifies a precautionary measure you have to take to avoid the hazard Carry out the following steps Start of a set of...

Страница 9: ...1 4 EU Declaration of Conformity General Information EU Declaration of Conformity 430BAL010699EN_6 17 03 2022 9...

Страница 10: ...2011 EN IEC 62026 1 2019 EN 62026 2 2013 IEC 61131 9 2013 Other applied standards and technical specifications DIN EN 61326 1 2013 07 DIN EN 61131 2 2008 CISPR11 2015 Remarks The device type IO link c...

Страница 11: ...roval is required Hint The manufacturer will not accept any liability for damage resulting from any use of the valve which is not in accordance with the designated use of the valve The risk is borne s...

Страница 12: ...quipment are used Inform personnel regarding any properties of the product which might pose a health risk and the preventative measures to be taken Have a qualified first aid representative on call du...

Страница 13: ...the valve Ensure that nobody can get hurt on the parts of the valve Immediately report any faults or noticeable changes on the valve to the person responsible Never touch the pipes and the valve when...

Страница 14: ...alification to carry out their tasks be instructed with regard to possible dangers know and observe the safety instructions given in the documentation Only allow qualified electricians to carry out wo...

Страница 15: ...the task Maintenance personnel Appropriate training and a sound knowledge of the structure and functionality of the component Sound knowledge in the following areas Mechanical equipment Electrical equ...

Страница 16: ...electronics or result in data loss Do not carry out any welding work in the vicinity of the control top or make sure electronics are properly protected Voltage peaks The permitted voltage ranges of t...

Страница 17: ...nd secure it against inadvertently being switched back on again Only allow a qualified electrician to carry out any work on the electrical power supply Check the electrical equipment of the control to...

Страница 18: ...you have any questions 3 1 2 Control top without solenoid valves The T VIS A 15 control top without solenoid valves acts as a position indicator After programming it indicates the status of the proce...

Страница 19: ...sassemble the valve insert the main actuator can be controlled in service mode using the buttons in the cap in order to relieve the spring tension which depends on the valve type 3 1 4 Control Top wit...

Страница 20: ...time window after activation of the operating voltage During this time window functions can be started The buttons are automatically locked again after the allowed time has expired During automatic en...

Страница 21: ...is discharged via this vent plug In the unlikely event of a damaged solenoid valve or in case of sealing problems pressure relief is ensured Fig 7 Control top standard variant in IP66 This vent plug i...

Страница 22: ...nly use suitable lifting gear and slings for transporting the package units control tops Observe the pictograms on the package Control tops must be protected from animal and vegetable fats The synthet...

Страница 23: ...1 5 Control top T VIS A 15 15 Control top type N without solenoid valve P 1 solenoid valve R 1 solenoid valve Y1 retrofittable Y2 Y3 N 2 solenoid valves Y1 main stroke Y2 valve disk lifting J 2 soleno...

Страница 24: ...NP D DeviceNet N IO Link 18 Solenoid valve A 24 V DC 0 85 W 0 without 19 Screw connection cable air for air hose 6 4 mm J 5 pin connector M12 5 wire M20x1 5 24 V DC IO Link AS interface DeviceNet H 8...

Страница 25: ...junction box for screw connection J P Material No 508 963 8 pin M12 junction box for screw connection H I Material No 508 061 67 Protection class IP 67 immersion 69k Protection class IP 69K high press...

Страница 26: ...ass III Divisions 1 and 2 hazardous 5 2 Technical data Refer to the following tables for the key technical data of the control top Technical data temperatures and compressed air supply Designation Des...

Страница 27: ...al IP67 immersion Optional IP69k high pressure EC EMC directives 2014 30 EU Immunity for industrial environments EN 61000 6 2 2005 Radio frequency interference EN ISO 61000 6 4 2007 A1 2011 EC Low Vol...

Страница 28: ...8 V DC High 13 V DC Low 6 V DC Control current 10mA Technical data outputs Designation Description Output voltage High UV 1 V Low 5 V Max current per output 100 mA short circuit proof Switching freque...

Страница 29: ...outside tolerance DI1 S2 Feedback 1 valve in actuated position Main stroke 0 valve outside tolerance for actuated position DI2 S3 Feedback 1 double disk closed Double disk 0 double disk not closed or...

Страница 30: ...ot assigned DI5 Y6 not assigned DI6 Y5 not assigned DI7 SUP 1 setup active Setup active 0 setup inactive DIW X 2 Actual valve position 0 1023 10Bit Valve position 0 78mm Assignment for colour variant...

Страница 31: ...ps ioddfinder io link com productvariants search vendorName 22GEA 20Tuchenhagen 20GmbH 22 Technical data non cyclical data exchange Sub index Offset Function Access rights Range Default Signal Index 0...

Страница 32: ...023 10Bit 0 78mm 0x07 0x08 0x06 0x07 Activated Position M 0x00 0x04 0x00 0xFF 0 1023 10Bit 0 78mm 0x09 0x0A 0x08 0x09 Lift Position M 0x00 0x04 0x00 0xFF 0 1023 10Bit 0 78mm Where access to the entire...

Страница 33: ...ned Assignment for colour variant green see Section 6 5 2 Page 53 Software version C see version label CASi Technical data inputs as seen from the AS interface master Bit Function Signal DI0 single se...

Страница 34: ...O0 PV Y1 Activation of solenoid valve Y1 1 solenoid valve activated 0 solenoid valve not activated DO1 PV Y2 Activation of solenoid valve Y2 1 solenoid valve activated 0 solenoid valve not activated D...

Страница 35: ...abel ADN Technical data inputs Bit Function Signal I 0 Feedback 1 valve in non actuated position Main stroke 0 valve outside tolerance for non actuated position I 1 Feedback 1 valve in actuated positi...

Страница 36: ...gnal I 0 single seated valves Feedback 1 valve in non actuated position Main stroke 0 valve outside tolerance for non actuated position I 0 double seated valves Feedback 1 valve disk closed Valve disk...

Страница 37: ...lenoid valve Y3 1 solenoid valve activated 0 solenoid valve not activated DO3 not assigned Technical data LED indicators for module and network status Designation Description Green Operation Flashing...

Страница 38: ...st be ordered separately Accessories Part no Cable socket right angle M12 5 pole A coded 508 963 Cable socket straight M12 8 pole A coded 508 061 Cable socket straight M12 with 1 m cable and ASI insul...

Страница 39: ...ta F L G MD 2 413 071 PARALIQ GTE 703 413 064 5 10 Equipment Technical data equipment Equipment Material no Proximity switch M12x1 in the lantern As per NAMUR normally closed contact 7 5 30 V DC Ambie...

Страница 40: ...bsorber G 1 4 Filter material stainless steel wool Ambient temperature 20 70 C max pressure 10 bar 933 174 Supply exhaust air throttle G 8 Filter material sintered stainless steel Pressure range 0 2 1...

Страница 41: ...er opening the crate Under no circumstances should anyone stand under a suspended load Safety devices of the component may not work effectively during installation Reliably secure sections of the plan...

Страница 42: ...ter Optional supply air throttle N Air connection for spring force backup Only with logic element NOT Y1 Air connection for external main stroke connection with plug 23 23 Plug Control air pressure ca...

Страница 43: ...rce backup Only with logic element NOT Y1 Air connection for external main stroke connection with plug 23 Y2 Air connection for lifting the valve disk Not permitted for the main stroke of an external...

Страница 44: ...spring force backup Only with logic element NOT Y1 Air connection for external main stroke connection with plug 23 Y3 Air connection for lifting the double disk for external air connection of an air a...

Страница 45: ...23 Y2 For VARIVENT valves with lifting actuator Air connection for lifting the valve disk For STERICOM double seal valves Lift down air connection at actuator top Not permitted for the main stroke of...

Страница 46: ...r To satisfy the UL requirements use a protective insulation power limited power supply according to UL IEC 60950 or power limited according to UL IEC 61010 1 3cd cl 9 4 or a Class II power supply acc...

Страница 47: ...L 24 V DC supply voltage 2 S2 Feedback of actuated position 3 L UV L reference potential 4 S1 Feedback of non actuated position 5 PV1 Actuation of solenoid valve Y1 Assignment for colour variant gree...

Страница 48: ...potential 4 S1 Feedback of non actuated position 5 PV1 Actuation of solenoid valve Y1 6 PV2 Actuation of solenoid valve Y2 7 PV3 Actuation of solenoid valve Y3 8 S3 Feedback external proximity switch...

Страница 49: ...rd 78 in the control top according to the connection diagram Use wires with ferrules max 1 5 mm 2 Secure the cable in the cable gland at a torque of 5 Nm Done 6 4 3 Electrical 24 V DC Wiring 6 4 3 1 P...

Страница 50: ...e 6 4 4 1 Plug M12 5 pin 24 1 Fig 20 5 pin M12 connector A coded device connector and view of male connector Corresponding cable sockets part no 508 963 508 027 and 508 028 see 1 AS I 2 Not connected...

Страница 51: ...ed 2 V 3 V 4 CAN_H 5 CAN_L Carry out the following steps 1 Connect cable via air connector M12 5 pole Done 6 4 5 2 External Proximity Switch 170 50 K1 K2 Fig 22 Caution Only use proximity switches spe...

Страница 52: ...ition yellow see also Section 6 5 2 Page 53 Lift valve disc without LEFF yellow flashing see also Section 6 5 2 Page 53 Lift double disk without LEFF quick flashing yellow see also Section 6 5 2 Page...

Страница 53: ...on actuated position valve in actuated position moving valve disk lifting without LEFF double disk lifting without LEFF Carry out the following steps 1 Disconnect the control top from the power supply...

Страница 54: ...ctor M12 5 wire M20 J1 IO Link PicoBlade 5 pin Voltage supply J2 PicoBlade 5 pin 24 1 Plug in connector M12 3 wire M20 only with circuit board 24VDC J3 PicoBlade 3 pin 9 T VIS sensor module J4 IO Link...

Страница 55: ...e types R T_R M 2 0 M_0 06 MT T_R 08 with lifting actuator This installation is described below in the chapter Installation on VARIVENT double seat valves with lifting actuator type R T_R M 2 0 M_0 06...

Страница 56: ...2 Lightly grease the O ring F1 and the inner thread of the installation base F and then screw the installation base onto the actuator and tighten using a pin face spanner and a torque of 20 Nm When s...

Страница 57: ...assist connect Y2 to connection Y2 of the valve actuator see hose connection plan of the valve 7 Perform commissioning see Chapter 6 Page 41 and Chapter 7 Page 67 8 Fit the hood and tighten the screw...

Страница 58: ...erform commissioning see Chapter 6 Page 41 and Chapter 7 Page 67 Done 6 6 4 Mounting to a Butterfly Valve T smart 8000 Requirement Pay attention not to kink the air hoses when mounting the control top...

Страница 59: ...duct Fig 31 9 Perform commissioning see Chapter 6 Page 41 and Chapter 7 Page 67 Done 6 6 5 Mounting to a Butterfly Valve T smart 7 and a Mixproof Butterfly Valve T smart 9 Requirement Pay attention n...

Страница 60: ...orm commissioning see Chapter 6 Page 41 and Chapter 7 Page 67 Done 6 6 6 Mounting to ECOVENT Valves N_ECO and W_ECO Requirement Pay attention not to kink the air hoses when mounting the control top Ca...

Страница 61: ...accordance with the valve block configuration 6 Due to the internal air guiding of the control top T VIS A 15 B the connection A 4 2 on the actuator and air hose Y1 23 on the steering top are closed F...

Страница 62: ...nce with the valve block configuration 7 As internal air guiding is not possible on VESTA valves connect the air connection Y1 on the control top to connection A4 2 on the actuator with an air hose L...

Страница 63: ...clamps 15 and screws 39 to a torque of 1 Nm 0 7 lbft 8 Align the pneumatic and electrical connections in accordance with the valve block configuration 9 As internal air guiding is not possible on VEST...

Страница 64: ...ce the control top over the T VIS switch bar 1 and on the actuator 6 Tighten the clamp connection 15 with screws 39 at a torque of 1 Nm 7 Align the pneumatic and electrical connections in accordance w...

Страница 65: ...the valve block configuration Internal air guiding is not possible on these valve types Therefore connect the air connection Y1 on the control top and the connection A 4 2 on the actuator to the air h...

Страница 66: ...A 4 2 on the actuator to the air hose L 6 Connect the pneumatic hose or 2 3 hoses for valves with seat lifting in accordance with the hose connection diagram for the valve 7 Perform commissioning see...

Страница 67: ...Commissioning For commissioning the following principles apply Only allow properly qualified staff to set the control top into operation Make sure all connections are properly established The safety d...

Страница 68: ...k the proper function of the T VIS feedback signals This completes commissioning 7 3 Commissioning Control Top with Solenoid Valves Activating the Control Top Once the control top has been properly mo...

Страница 69: ...witching point tolerances attenuations and the LEFF function only if the valve is LEFF compatible i e double seat valve with lifting actuator see If 24 7 PMO valves types M_O 06 M 2 0 MT T_T 08 are us...

Страница 70: ...Another option with the hood removed is the manual override on the solenoid valve see Control top with solenoid valves 7 5 Adjust the proximity switch in the lantern for unbalanced double disks of the...

Страница 71: ...t of the adjusting screw 6 rests on the shoulder of the cleaning connection in the direction of the actuator A 3 Fix the proximity switch holder in position with the countersunk screw Done Fitting the...

Страница 72: ...ted to the control top to the proximity switch using the cap nut M12 10 1 The LED on the proximity switch must now be lit in operating mode Done Checking the function Carry out the following steps 1 C...

Страница 73: ...n of the housing 5 3 Tighten the proximity switch nut 2 with the countersunk screw 3 Fig 52 Done Adjusting the proximity switch holder Carry out the following steps 1 Screw the adjusting screw 6 into...

Страница 74: ...he balancer 7 Fig 55 Done Adjusting the proximity switch Carry out the following steps 1 Unscrew the proximity switch by one full turn 360 to set a gap a in the range from 0 5 to 1 0 mm Fig 56 2 Tight...

Страница 75: ...allows the Regulatory Inspector to manually perform seat lifting of the upper and the lower valve disk on the valve in order to verify that the position detection devices for the upper and lower valve...

Страница 76: ...setting must be repeated refer to the operating instructions of the M 2 0 valve and Section 7 3 Page 68 Done Step 3 Carry out the following steps 1 Activate the upper valve disk by activating solenoid...

Страница 77: ...rmine which of the two housings is part of this active cleaning program Step 2 Carry out the following steps 1 If the upper housing is part of the active CIP circuit Activate lifting of the lower seat...

Страница 78: ...orrectly 8 2 Settings in Programming Mode Hint If 24 7 PMO valves types M_O 06 M 2 0 MT T_T 08 are used T VIS A 15 in conjunction with the control top the factory settings in the control top may not b...

Страница 79: ...Off Factory setting Valve disk and double disk For mixproof valves with lifting actuator solenoid valves Y2 and Y3 and external proximity switch in the lantern Valve disk For mixproof valves with lif...

Страница 80: ...ashing Pause First commissioning not programmed push buttons automatically locked after SETUP Note xxx bold and underlined standard settings Signal damping no short medium long 1000ms or wait 30s red...

Страница 81: ...ammed push buttons are locked 30s after power on Decission New SETUP necessary Power up St rung detektiert to error mode First commissioning or recommissioning under process conditions Initial situati...

Страница 82: ...s unlocked for 30s Power off Power up Error mode Decision about further steps Default mode selection new SETUP confirm error Power off Memory data loss press back to operation mode back to first commi...

Страница 83: ...e not aggressive towards synthetic materials and the sealing materials used and which are non abrasive Hint After all cleaning work make sure that the control top still complies with all safety instru...

Страница 84: ...to the maintenance or repair work going on Do not climb on the component Use suitable access aids and working platforms Wear suitable protective clothing Only use suitable and undamaged tools to carr...

Страница 85: ...ly secured Fig 60 Carry out the following steps 1 Check that the electrical connectors are properly secured 2 Check that the air hose connections are firmly secured 3 Check that the clamp 15 is firmly...

Страница 86: ...ambient conditions Maintenance intervals Applications Maintenance intervals guideline values Media at temperatures of 60 C to 130 C 140 F to 266 F approx every 3 months Media at temperatures of 60 C 1...

Страница 87: ...c element NOT 64 or 1 solenoid valve 63 or without solenoid valve with 1 control plate 65 10 5 2 Removing the Cap Fig 62 Notice Electrical voltage Danger to life Switch off the voltage supply and the...

Страница 88: ...rements of DIN EN 61340 5 1 and 5 2 Be careful not to touch the electronic components 10 5 4 Install the circuit board To install the circuit board observe the wiring diagram for the T VIS circuit boa...

Страница 89: ...s 1 Loosen the screws 67 and remove logic element NOT 64 with flat gasket and adapter plate 64 1 Fig 65 Done 10 5 7 Fitting the Logic Element NOT Sealing Package Requirement Logic element NOT is only...

Страница 90: ...iven 10 5 8 Removing the Solenoid Valves and the Control Plate Fig 67 Requirement Pay attention to the correct assignment of cables between the solenoid valves and the circuit board 9 solenoid valve Y...

Страница 91: ...pneumatic block 8 Done Fig 68 Fig 69 Hint When using the pneumatic block 8 2 with 1 valve plate 65 the groove 65 12 must be fitted on the left side The two screws 66 are located in the left mounting...

Страница 92: ...tting the Pneumatic Block Requirement When fitting the pneumatic block make sure that it is compatible Insert the journal 8 1 on the pneumatic block into the groove of the base 5 Use the following pne...

Страница 93: ...ves 2 Tighten the screw 57 2 Tightening torque 1 5 Nm 1 0 lbft 3 For other parts to be installed sensor circuit board solenoid valves control plate element NOT see previous pages Done 10 6 Install pne...

Страница 94: ...ordance with the codes on the control top Done 10 7 Maintenance 10 7 1 Replacing the Seals on the Base On VARIVENT actuators with a vent hole in the actuator cover the control top must be fitted witho...

Страница 95: ...00 Carry out the following steps 1 Check the sound absorber 21 26 non return valve 26 1 filter 5 1 and exhaust air throttle 21 1 for free control air leakage and replace if necessary The reflux valve...

Страница 96: ...SETUP cannot be activated Green or yellow Time window no longer active Disconnect from the power supply again and carry out the operation within 30 s Manual operation cannot be activated Green or yell...

Страница 97: ...control top configuration is not suitable for the valve i e the number of solenoid valves does not correspond to the number of actuators Open the exhaust air throttle further Air hoses for the liftin...

Страница 98: ...y pressing the button or on the PLC by activating the 3 solenoid valves Afterwards check the LEFF requirements air pressure external proximity switch In addition to the LEFF function pulsing is progra...

Страница 99: ...the storage conditions see Chapter 4 Page 22 12 2 Disposal 12 2 1 General notes Dispose of the component in an environmentally safe manner Observe the statutory waste disposal regulations applicable...

Страница 100: ...13 Spare parts list control top type T VIS A 15 Fig 76 Spare parts list control top type T VIS A 15 430BAL010699EN_6 100 17 03 2022...

Страница 101: ...1 589 74 15 Clamp connection KU 221 507 08 221 507 08 221 507 08 21 Sound absorber G1 8 MS CV 933 175 933 175 933 175 22 Locking screw G1 8 PE HD 922 369 922 369 922 369 23 Plug PP 922 281 922 281 922...

Страница 102: ...3 514 763 514 763 78 1 Printed circuit board T VIS A 15 Zus 24V 221 005025 221 005025 221 005025 78 2 Printed circuit board T VIS A 15 IO Link cpl consisting of 221 007218 221 007218 221 007218 Printe...

Страница 103: ...221 589 74 221 589 74 221 589 74 15 Clamp connection KU 221 507 08 221 507 08 221 507 08 21 Sound absorber G1 8 MS CV 933 175 933 175 933 175 22 Locking screw G1 8 PE HD 922 369 922 369 922 369 23 Pl...

Страница 104: ...forming screw A2 514 758 77 Thread forming screw Galv steel 514 763 514 763 514 763 78 1 Printed circuit board T VIS A 15 Zus 24V 221 005025 221 005025 221 005025 78 2 Printed circuit board T VIS A 15...

Страница 105: ...221 589 74 221 589 74 15 Clamp connection KU 221 507 08 221 507 08 221 507 08 21 Sound absorber G1 8 MS CV 933 175 933 175 933 175 22 Locking screw G1 8 PE HD 922 369 922 369 922 369 23 Plug PP 922 2...

Страница 106: ...el 514 763 514 763 514 763 78 1 Printed circuit board T VIS A 15 Zus 24V 221 005025 221 005025 221 005025 78 2 Printed circuit board T VIS A 15 IO Link cpl consisting of 221 007218 221 007218 221 0072...

Страница 107: ...h M12x1 external A2 505 098 Used in the lantern 171 Round connector M12 with cable 508 031 Only with proximity switch item 170 1 174 Holder proximity switch cpl 1 4301 221 105 26 Only with proximity s...

Страница 108: ...14 Spare parts list Switch bar T VIS A 15 Fig 77 Spare parts list Switch bar T VIS A 15 430BAL010699EN_6 108 17 03 2022...

Страница 109: ...21 573 06 In addition to item 1 only for butterfly valves ECOVENT S 2 Switch bar BFV 7 1 4301 PA6 224 001696 For butterfly valves T smart 7 and 9 3 Switch bar LFT R 1 4301 PA6 see type For valves with...

Страница 110: ...t of N Y1 Y2 Y3 E1 E2 and P refer to the Operating Instructions Control Top T VIS A 15 X supply voltage electric actuation and feedback S3 electrical connection for external proximity switch Dimension...

Страница 111: ...6 Dimension sheet Switch bar LFT R T VIS A 15 for lifted valves Valve R T_R L M_O 06 MT T_R 08 M 2 0 Fig 79 Dimension sheet Switch bar LFT R T VIS A 15 for lifted valves 430BAL010699EN_6 17 03 2022 11...

Страница 112: ...0 210 221 618 21 316 EG 221 118 05 160 210 221 618 21 316 EH 221 119 05 160 210 221 618 21 316 BD5 221 119 06 140 110 221 618 21 316 BE5 221 119 07 140 110 221 618 21 316 CF5 221 119 10 140 110 221 61...

Страница 113: ...1 618 24 453 SH6A 221 586 02 246 260 5 221 618 24 453 SK6A 221 586 03 246 260 5 221 618 24 453 SM6A 221 586 04 246 260 5 221 618 24 453 SN6A 221 586 05 246 260 5 221 618 24 453 EF6A 221 586 07 246 210...

Страница 114: ...Short designation according to DIN ISO 1629 Ethylene Propylene Diene Rubber F Unit of measurement of temperature degree Fahrenheit FKM Material designation short designation according to DIN ISO 1629...

Страница 115: ...Self learning installation During commissioning and maintenance the SET UP procedure carries out all the necessary settings for the generation of messages AF Specifications for the size of spanners w...

Страница 116: ......

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