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ASTAT XL User Manual

Fout! Stijl niet gedefinieerd.

16

DET-812

5

Installation

5.1

Physical Installation

1

4

3

2

2

1/L 1

5/ L3

3/ L 2

2/T 1

6/ T3

4/ T 2

1/L 1

5/ L3

3/ L 2

2/T 1

6/ T3

4/ T 2

B

1/L

1

5/L

3

3/L

2

2/T

1

6/T

3

4 /T

2

1/ L 1

5/ L3

3/L 2

1

QLxxB0023D ~ QLxxB0220D: Allow 100 mm (3.94
inches) between soft starters.
QLxxB0255D ~ QLxxB1000D: Allow 200 mm (7.88
inches) between soft starters.
QLxxX0255D: Allow 100 mm (3.94 inches) between
soft starters.
QLxxX0360D ~ QLxxX1600D: Allow 200 mm (7.88
inches) between soft starters.

2

QLxxB0023D ~ QLxxB0220D: Allow 50 mm (1.97
inches) between the soft starter and solid surfaces.
QLxxB0255D ~ QLxxB1000D: Allow 200 mm (7.88
inches) between the soft starter and solid surfaces.
QLxxX0255D: Allow 100 mm (3.94 inches) between
the soft starter and solid surfaces.
QLxxX0360D ~ QLxxX1600D: Allow 200 mm (7.88
inches) between the soft starter and solid surfaces.

3

Soft starters may be mounted side by side with no
clearance (that is, if mounted without
communications modules).

4

The soft starter may be mounted on its side. Derate
the soft starter's rated current by 15%.

5.2

Control Terminals

Control terminations use 2.5mm

2

plug-in terminal blocks. Unplug each block, complete the wiring, then

reinsert the block.

13 14 21 22 24 33 34

40 41 53 54 55 56 57 58 64 65

A4 A5 A6

5 4 3 2

1

9 8 7

6

A4 A5 A6

40 41 53 54 55 56 57 58 64 65

13 14 21 22 24 33 34

13 14 21 22 24 33 34

40 41 53 54 55 56 57 58 64 65

A4 A5 A6

5

4

3

2

1

9

8

7

6

5
4

3
2
1

9
8

7
6

1

2

3

4

1

2

3

4

1

Relay outputs

4

Inputs and outputs

13, 14

Relay output A

54, 55

Start

21, 22, 24 Relay output B

56, 57

Stop

33, 34

Relay output C

58, 57

Reset

2

Control voltage (model dependent)

53, 55

Programmable input A

A5, A6

110~120 VAC

64, 65

Motor thermistor input

A4, A6

220~240 VAC

40, 41

Analog output

A5, A6

24 VAC/VDC

55, 41

24 VDC output

3

DB9 connector for remote control panel

NOTE

If you are not using a thermistor, do not short terminals 64, 65.

NOTE

The DB9 connector on the soft starter should only be used to connect to a remote control

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Содержание ASTAT XL

Страница 1: ...Power Terminations 18 5 7 Power Input and Output Configurations 19 5 8 Schematic Diagrams 20 6 Power Circuits 22 6 1 Motor Connection 22 6 2 Bypass Contactor 25 6 3 Main Contactor 25 6 4 Circuit Break...

Страница 2: ...General Faults 71 12 Accessories 73 12 1 Communication Modules 73 12 2 Remote Control Panel RCP 73 12 3 Finger Guard Kit 73 12 4 PC Software 73 13 Appendix 1 Fuse Selection Tables 74 13 1 Bussman Fuse...

Страница 3: ...d without prior notice In no event will responsibility or liability be accepted for direct indirect or consequential damages resulting from the use or application of this equipment WARNING Indicates a...

Страница 4: ...s curit ou s il attend une commande SHORT CIRCUIT The ASTAT XL is not short circuit proof After severe overload or short circuit the operation of the ASTAT XL should be fully tested by an authorised s...

Страница 5: ...dangerous voltages from the starter the motor or any external option units 2 3 Disposal Instructions Equipment containing electrical components may not be disposed of together with domestic waste It m...

Страница 6: ...rogrammable Relay outputs 3 x programmable Analog output Communication modules Ethernet Profinet Modbus TCP Ethernet IP Profibus DeviceNet Modbus RTU and USB Easy to read display with comprehensive fe...

Страница 7: ...ypass B internally bypassed X non bypassed Nominal current rating D Built in display 4 2 Current Ratings Contact your local supplier for ratings under operating conditions not covered by these ratings...

Страница 8: ...06 A 90 A QLxxB0170D 170 A 145 A 121 A 97 A QLxxB0200D 200 A 189 A 160 A 134 A QLxxB0220D 220 A 210 A 178 A 148 A QLxxB0255D 255 A 231 A 201 A 176 A QLxxX0255D 255 A 231 A 201 A 176 A QLxxB0350D 350 A...

Страница 9: ...A 136 A QLxxB0170D 255 A 217 A 181 A 146 A QLxxB0200D 300 A 283 A 241 A 200 A QLxxB0220D 330 A 315 A 268 A 223 A QLxxB0255D 382 A 346 A 302 A 264 A QLxxX0255D 382 A 346 A 302 A 264 A QLxxB0350D 525 A...

Страница 10: ...A 515 A 419 A QLxxX0650D 650 A 629 A 532 A 437 A QLxxX0790D 790 A 790 A 694 A 567 A QLxxX0930D 930 A 930 A 800 A 644 A QLxxX1200D 1200 A 1200 A 1135 A 983 A QLxxX1410D 1410 A 1355 A 1187 A 1023 A QLxx...

Страница 11: ...A 255 A QLxxB0200D 40 A 200 A 40 A 300 A QLxxB0220D 44 A 220 A 44 A 330 A QLxxB0255D 51 A 255 A 51 A 382 A QLxxX0255D 51 A 255 A 51 A 382 A QLxxB0350D 70 A 350 A 70 A 525 A QLxxX0360D 72 A 360 A 72 A...

Страница 12: ...LxxB0200D 17 2 15 0 10 8 9 8 9 8 14 6 QLxxB0220D 32 2 QLxxB0255D 440 392 424 376 296 26 57 3 QLxxB0350D 17 3 15 4 16 7 14 8 11 7 29 4 QLxxB0425D 64 8 QLxxB0500D 49 QLxxB0580D 108 0 QLxxB0700D 640 600...

Страница 13: ...c capability compliant with EU Directive 89 336 EEC EMC Emissions IEC 60947 4 2 Class B and Lloyds Marine No 1 Specification EMC Immunity IEC 60947 4 2 Inputs Input rating Active 24 VDC 8 mA approx St...

Страница 14: ...e also UL Fuse Selection and Short Circuit Ratings on page 80 4 5 1 Models QLxxB0023D QLxxB0105D There is no additional requirement for these models 4 5 2 Models QLxxB0145D QLxxB0220D Use with finger...

Страница 15: ...ommended lugs part No QLxxB0145D 145 1 OPHD 95 16 QLxxB0170D 170 1 OPHD 120 16 QLxxB0200D 200 1 OPHD 150 16 QLxxB0220D 220 1 OPHD 185 16 QLxxB0255D 255 1 OPHD 240 20 QLxxB0350D 350 1 OPHD 400 16 QLxxB...

Страница 16: ...ide by side with no clearance that is if mounted without communications modules 4 The soft starter may be mounted on its side Derate the soft starter s rated current by 15 5 2 Control Terminals Contro...

Страница 17: ...starts a coast to stop or until the end of a soft stop If assigned to Run the output activates when the soft start is complete when the starting current falls below 120 of the programmed motor full lo...

Страница 18: ...anded or solid conductors rated for 75 C or higher QLxxB0023D QLxxB0105D 05966 E Cable size 6 50 mm2 AWG 10 1 0 Torque 4 Nm 2 9 ft lb 11290 A 14 mm 0 55 inch Torx T20 x 150 Flat 7 mm x 150 QLxxB0145D...

Страница 19: ...L og s Ex i t En te r M e n u Lo c a l R e m o te Lo c a l R e ad y R u n Tr ip Sta rt R es e t Sto p R em o teI np u ts In pu tA S ta rt S to p R es e t St at us G ra ph s L o gs E x it En te r M en...

Страница 20: ...2 T1 13 14 4 T2 24 33 34 65 64 41 40 56 57 58 53 54 A6 A5 A4 5 L3 3 L2 55 PE 1 L1 24 VDC 200 mA 08724 B 4 1 2 3 A 6 T3 2 T1 4 T2 5 L3 3 L2 1 L1 L3B L2B L1B 4 1 2 3 PE 55 A4 A5 A6 54 53 58 57 56 40 41...

Страница 21: ...DET 812 21 NOTE Different models require control voltage to different terminals 1 110 120 VAC A5 A6 1 220 240 VAC A4 A6 2 24 VAC VDC A5 A6 NOTE QLxxX0255D current transformers are located on the outp...

Страница 22: ...ected to a small motor for testing During this test the soft starter s control input and relay output protection settings can be tested This test mode is not suitable for testing soft starting or soft...

Страница 23: ...onnected to the bypass terminals and controlled by a programmable output configured to Run see parameters 7A 7I K1 Main contactor optional K2 Bypass contactor external F1 Semiconductor fuses optional...

Страница 24: ...ng protection and monitoring functions even when bypassed via an external bypass contactor The bypass contactor must be connected to the bypass terminals and controlled by a programmable output config...

Страница 25: ...or correction is used a dedicated contactor should be used to switch in the capacitors CAUTION Power factor correction capacitors must be connected to the input side of the soft starter Connecting pow...

Страница 26: ...ASTAT XL User Manual Fout Stijl niet gedefinieerd 26 DET 812 See Appendix 1 Fuse Selection Tables on page 74 for details...

Страница 27: ...START The remote start input is active STOP The remote stop input is active RESET The remote reset input is active 7 2 Starter Status LEDs LED name On Flashing Ready The motor is stopped and the start...

Страница 28: ...e current screen shows real time line current on each phase Phase Currents 000 0A 000 0A 000 0A 7 3 5 Motor Power The motor power screen shows motor power kW HP and kVA and power factor 000 0kW 0000HP...

Страница 29: ...communication network requires an optional communication module 7 4 1 Using the Soft Starter to Control a Motor To soft start the motor press the START button on the keypad or activate the Start remo...

Страница 30: ...or faster than a direct on line DOL start If the start ramp time parameter 2D is shorter than the motor s DOL start time starting current may reach DOL levels Every application has a particular starti...

Страница 31: ...parameter 2L The gain setting determines how much the ASTAT XL will adjust future adaptive control starts and stops based on information from the previous start The gain setting affects both starting...

Страница 32: ...selected deceleration profile Adaptive Control can be useful in extending the stopping time of low inertia loads NOTE Adaptive control does not actively slow the motor down and will not stop the motor...

Страница 33: ...ion the starter will need to learn the characteristics of the new motor The ASTAT XL will automatically re learn the motor s characteristics if parameter 1A Motor Full Load Current or parameter 2L Ada...

Страница 34: ...L2 L3 in positive phase sequence and parameter 4B Phase Sequence must be set to Positive Only NOTE For loads which may vary between braking cycles install a zero speed sensor to ensure that the soft...

Страница 35: ...werThrough functions are not supported with inside delta six wire operation If these functions are programmed when the starter is connected inside delta the behaviour is as given below Adaptive Contro...

Страница 36: ...eypad will ask for confirmation then return to the parameter list without saving changes You can access the Programming Menu at any time including while the soft starter is running Any changes to the...

Страница 37: ...Excess Start Time Locked Rotor Time Model dependent Adaptive Control Constant Acceleration 20 seconds 30 seconds 20 seconds Compressor Screw Motor Full Load Current Start Mode Start Ramp Time Current...

Страница 38: ...ctive 5 Protection Delays 5C Undercurrent Delay 00 05 mm ss 5D Instantaneous Overcurrent Delay 00 00 mm ss 5E Input A Trip Delay 00 00 mm ss 5F Input A Initial Delay 00 00 mm ss 6 Inputs 6D Input A Fu...

Страница 39: ...75 3 Secondary Start Stop 3A Start Mode 2 Constant Current 3B Current Limit 2 350 FLC 3C Initial Current 2 350 FLC 3D Start Ramp 2 00 10 mm ss 3E Kickstart Level 2 500 FLC 3F Kickstart Time 2 0 ms 3G...

Страница 40: ...tput 8A Analog Output A Current FLC 8B Analog A Scale 4 20 mA 8C Analog A Maximum Adjustment 100 8D Analog A Minimum Adjustment 0 9 Auto Reset 9A Auto Reset Action Do Not Auto Reset 9B Maximum Resets...

Страница 41: ...f FLA full load amperage or equivalent 1A Motor FLC Range Model dependent Description Matches the starter to the connected motor s full load current Set to the full load current FLC rating shown on th...

Страница 42: ...Time Range 1 180 seconds Default 10 seconds Description Sets the total start time for an Adaptive Control start or the ramp time for current ramp starting from the initial current to the current limi...

Страница 43: ...ting affects both starting and stopping control NOTE We recommend leaving the gain setting at the default level unless performance is not satisfactory If the motor accelerates or decelerates too quick...

Страница 44: ...scription Sets the stop time 3J Adaptive Start Profile 2 Options Early Acceleration Constant Acceleration default Late Acceleration Description Selects which profile the ASTAT XL will use for an Adapt...

Страница 45: ...nning Description Selects when an input trip can occur 4F Motor Temperature Check Options Do Not Check default Check Description Selects whether the ASTAT XL will verify the motor has sufficient therm...

Страница 46: ...requency Delay Range 0 01 4 00 minutes seconds Default 1 second Description Slows the ASTAT XL s response to frequency disturbances avoiding trips due to momentary fluctuations 8 4 6 6 Inputs 6A Local...

Страница 47: ...ntrol parameter 6A must be set to LCL RMT Anytime or LCL RMT When Off Emergency Run In emergency run the soft starter continues to run until stopped ignoring all trips and warnings see parameter 15C f...

Страница 48: ...7I Output Relays B C Parameters 7D 7I configure the operation of Relays B and C in the same way as parameters 7A 7C configure Relay A See Relay A for details Relay B is a changeover relay 7D Relay B F...

Страница 49: ...eration The flag can indicate that the motor is operating above its normal operating temperature but lower than the overload limit The flag can signal the situation to external equipment via one of th...

Страница 50: ...motor kVA 3 x motor FLC x mains reference voltage Description Selects which information will be reported via the analog output 8B Analog A Scale Range 0 20 mA 4 20 mA default Description Selects the...

Страница 51: ...re resetting Group C trips 8 4 10 10 Display 10A Language Options English default Portugu s Chinese Fran ais Espa ol Italiano Deutsch Russian Description Selects which language the keypad will use to...

Страница 52: ...ther the ASTAT XL will display current amperes or motor kilowatts on the main monitoring screen 8 4 11 15 Restricted 15A Access Code Range 0000 9999 Default 0000 Description Sets the access code to co...

Страница 53: ...selected A shorted SCR or a short within the bypass contactor will trip the starter on Lx Tx shorted If PowerThrough is enabled the trip can be reset and subsequent starts will use PowerThrough two ph...

Страница 54: ...ction CAUTION Defeating the protection may compromise the starter and motor and should only be done in the case of emergency 16A 16M Protection Action Options Trip Starter default Warn and Log Log Onl...

Страница 55: ...STAT XL User Manual Fout Stijl niet gedefinieerd DET 812 55 If a user attempts to change a parameter value when the adjustment lock is active an error message is displayed Access Denied Adj Lock is On...

Страница 56: ...set the date and time 1 Open the Setup Tools 2 Scroll to the date time screen 3 Press the ENTER button to enter edit mode 4 Press the ENTER and EXIT buttons to select which part of the date or time t...

Страница 57: ...configured for use on two motors each motor s temperature is modelled separately The thermal model for the active motor can be reset if required 1 Open the Setup Tools 2 Scroll to Reset Thermal Models...

Страница 58: ...ime stamped details of the starter s 99 most recent events actions warnings and trips including the date and time of the event Event 1 is the most recent and event 99 is the oldest stored event To ope...

Страница 59: ...to Output Relay A terminals 13 14 K1 K1 F1 22 21 6 T3 2 T1 13 14 4 T2 24 33 34 5 L3 3 L2 E 1 L1 65 64 41 40 56 57 58 53 55 A6 A5 A4 54 08877 B 6 3 1 2 4 5 1 Three phase supply 2 Motor terminals 3 Con...

Страница 60: ...4 33 34 E 6 T3 2 T1 4 T2 5 L3 3 L2 1 L1 L3B L1B L2B K1 F1 65 64 41 40 56 57 58 53 55 A6 A5 A4 54 08878 B 6 3 1 2 4 5 1 Three phase supply 2 Motor terminals 3 Control voltage model dependent 4 Remote c...

Страница 61: ...1 2 4 5 1 Three phase supply 2 Motor terminals 3 Control voltage model dependent 4 Remote control inputs 5 Motor thermistor input 6 Relay outputs S1 Start stop contact S2 Reset contact S3 Emergency R...

Страница 62: ...6 Relay outputs S1 Start stop contact S2 Reset contact S3 Auxiliary trip contact 13 14 Relay output A 21 22 24 Relay output B 33 34 Relay output C Parameter settings Parameter 6D Input A Function Sel...

Страница 63: ...speed Once the motor has reached a standstill 53 55 will open and the starter will be disabled When the next start command is given ie next application of K10 53 55 closes and the ASTAT XL is enabled...

Страница 64: ...speed sensor A2 stops the soft starter and opens the braking contactor K2 3 6 53 5 6 1 2 3 4 1 Control voltage model dependent A2 Zero speed sensor 2 Remote control inputs K10 Run relay 3 Motor therm...

Страница 65: ...ing to the secondary motor settings 08882 B 5 6 7 1 2 3 4 2 T1 4 T2 6 T3 E T4 T5 T6 T1 T2 T3 A6 A4 A5 1 L1 3 L2 5 L3 24 22 21 K10 K11 K10 K11 K3 K10 K2 K11 K1 K2 K3 K1 K3 K1 K3 K2 S1 K2 K1 K10 56 57 5...

Страница 66: ...User Manual Fout Stijl niet gedefinieerd 66 DET 812 NOTE If the ASTAT XL trips on supply frequency parameter 16F Frequency when the high speed start signal 7 is removed modify the frequency protection...

Страница 67: ...ither a shorted SCR or a short within the bypass contactor Related parameters 15E Battery clock A verification error has occurred on the real time clock or the backup battery voltage is low If the bat...

Страница 68: ...operate during Start Run and for 10 minutes after the starter exits the Stop state NOTE Models QLxxB0023D to QLxxB0053D and QLxxB0170D do not have a cooling fan Models with fans will operate the cooli...

Страница 69: ...eady state Related parameters 16M Low Level This is a name selected for a programmable input See Input A trip Low Pressure This is a name selected for a programmable input See Input A trip Motor overl...

Страница 70: ...tarter communication between module and soft starter There is a problem with the connection between the soft starter and the optional communications module Remove and reinstall the module If the probl...

Страница 71: ...Delay The motor may be too hot to permit a start If parameter 4F Motor Temperature Check is set to Check the soft starter will only permit a start when it calculates that the motor has sufficient ther...

Страница 72: ...effect Adaptive Control brake jog and PowerThrough functions not working These features are only available with in line installation If the ASTAT XL is installed inside delta these features will not...

Страница 73: ...the same information The remote keypad also allows parameter settings to be copied between soft starters 12 3 Finger Guard Kit Finger guards may be specified for personnel safety Finger guards fit ove...

Страница 74: ...170M1319 QLxxB0100D 80000 170M1321 170M1321 170M1321 QLxxB0105D 125000 170M1321 170M1321 170M1321 QLxxB0145D 125000 170M1321 170M1321 170M1321 QLxxB0170D 320000 170M2621 170M2621 170M2621 QLxxB0200D 3...

Страница 75: ...0 280FM 280FM 280FM QLxxB0170D 320000 450FMM 450FMM 450FMM QLxxB0200D 320000 450FMM 450FMM 450FMM QLxxB0220D 320000 450FMM 450FMM 450FMM QLxxB0255D 320000 450FMM 450FMM 450FMM QLxxX0255D 320000 450FMM...

Страница 76: ...QLxxB0145D 125000 HSJ250 HSJ250 QLxxB0170D 320000 HSJ300 HSJ300 QLxxB0200D 320000 HSJ350 HSJ350 QLxxB0220D 320000 HSJ400 HSJ400 QLxxB0255D 320000 HSJ450 HSJ450 QLxxX0255D 320000 HSJ450 HSJ450 QLxxB03...

Страница 77: ...XXX0450 A070URD30XXX0450 QLxxB0220D 320000 A070URD30XXX0450 A070URD30XXX0450 A070URD30XXX0450 QLxxB0255D 320000 A070URD30XXX0450 A070URD30XXX0450 A070URD30XXX0450 QLxxX0255D 320000 A070URD30XXX0450 A0...

Страница 78: ...D11A0450 6 9URD31D11A0450 QLxxB0220D 320000 6 9URD31D11A0450 6 9URD31D11A0450 6 9URD31D11A0450 QLxxB0255D 320000 6 9URD31D11A0450 6 9URD31D11A0450 6 9URD31D11A0450 QLxxX0255D 320000 6 9URD31D11A0450 6...

Страница 79: ...50 QLxxX0255D 320000 AJT300 AJT300 QLxxB0255D 202000 AJT300 AJT300 QLxxB0350D 202000 AJT400 AJT400 Not suitable QLxxX0360D 320000 AJT400 AJT400 QLxxX0380D 320000 AJT450 AJT450 QLxxB0425D 238000 AJT450...

Страница 80: ...xB0050D 50 65kA 50 J 10kA AJT50 A070URD30XXX0125 QLxxB0053D 53 65kA 60 J 10kA AJT60 A070URD30XXX0125 QLxxB0076D 76 65kA 80 J 10kA AJT80 A070URD30XXX0200 QLxxB0097D 97 65kA 100 J 10kA AJT100 A070URD30X...

Страница 81: ...niet gedefinieerd DET 812 81 Models provided with a 3 cycle rating are suitable for use in a circuit with the prospective current noted when protected by any UL Listed fuses or UL Listed circuit brea...

Страница 82: ...e soft starter s output relay to switch an electronic contactor coil consult the contactor manufacturer Some contactor manufacturers e g Klockner Moeller state that you cannot use PCB mount relays for...

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