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BKS601C/ BKS601C.P

Digital, Microprocessor Controlled Web Guide

Version 1.1 06/2009 ff

Firmware Version: from 3.0 onwards

Hardware Rev. D

This operation manual is also available in German.

Please contact your local representative.

Diese Bedienungsanleitung ist auch in Deutsch erhältlich.

Bitte kontaktieren Sie die Vertretung im zuständigen Land.

Содержание BKS601C

Страница 1: ...3 0 onwards Hardware Rev D This operation manual is also available in German Please contact your local representative Diese Bedienungsanleitung ist auch in Deutsch erh ltlich Bitte kontaktieren Sie d...

Страница 2: ...View of the Operating Panel 22 8 2 Configuring the Electronic Unit 23 8 3 Main Operating Menu and Special Functions 24 8 4 Manual Operation 25 8 5 Operation without Linear Units 26 8 6 Operation with...

Страница 3: ...ration 45 10 7 Function Code 45 11 Serial Interface RS232 46 12 Interface CAN Bus 46 13 Interface DeviceNet 46 14 Technical Reference 47 14 1 Additional Setting Elements 47 14 2 Setting Elements on th...

Страница 4: ...installation regulations are to preserve safety of electrical equipment They are not taken into consideration in this operation manual However they have to be followed strictly Bad earth ground conne...

Страница 5: ...eering frame hydraulic cylinder with analog output or similar actuator Dead band Programmable tolerance band in which the web is allowed to move freely without the control unit intervening The web pos...

Страница 6: ...ions With operation panel for menu controlled parametrisation Power amplifiers for the stepper motor drive and linear units RS232 PROFIBUS interface CAN bus or DeviceNet Digital inputs and outputs Rem...

Страница 7: ...nic control unit The control unit compares the position feedback signal with the reference If the difference is higher than a parametrized value dead band the steering device is adjusted to bring the...

Страница 8: ...the power amplifiers for the actuator and the linear unit s The electronic unit goes with a minimum of control elements No trimming is necessary to guarantee its exceptional long time temperature sta...

Страница 9: ...lignment is done automatically 4 5 Manual Sensor Adjustment Manual sensor adjustment allows an easy positioning of the sensor across the whole material width Correct and stable focusing of the sensor...

Страница 10: ...If the key is kept pressed for longer then 1 sec the reference value will be increased continuously Key Use During automatic operation the reference value will be reduced by steps of 0 1mm if the key...

Страница 11: ...Operating Manual BKS601C 11 6 Dimensions Fig 3a Dimensions of Electronic Unit for wall mounting BKS601C K600019e...

Страница 12: ...g Manual BKS601C 12 Fig 3b Housing for panel mounting BKS601B S 590121 K601021e Housing variant Description BKS601C standard housing for wall mounting fig 3a BKS601B S 590121 housing for panel mountin...

Страница 13: ...pment They are not taken into consideration in this operation manual However they have to be followed strictly Caution Bad earth ground connection may cause electric shock to persons malfunction of th...

Страница 14: ...agile electronic equipment Don t use rough tools such as screwdrivers or pliers Operators handling the processor board must wear a well earthed bracelet in order to discharge static electricity Fig 5...

Страница 15: ...the electronic board on the front panel 3 Detach the earth ground cable of the electronic board 4 Remove the front panel from the box 5 Now the front panel can be mounted in the opening of the cabine...

Страница 16: ...Operating Manual BKS601C 16 7 3 Wiring Diagrams Fig 7 Wiring of the power supply and electronic unit K601012e Fig 8 Wiring of steering frame or other steering device K610029e...

Страница 17: ...Operating Manual BKS601C 17 Fig 9 Wiring of the edge sensors K610017e Fig 10 Wiring of the linear units K610018e...

Страница 18: ...Operating Manual BKS601C 18 Fig 11 Wiring of the digital inputs and outputs K610030e Fig 12 Wiring of the Profibus interface K610020e...

Страница 19: ...configuration of the screw terminals in the electronic unit are seen in Fig 5 Fig 13 Definition of running direction in the steering device K600005e 7 5 Mounting of Manual Sensor Adjustment With rega...

Страница 20: ...10 The electronic control unit detects automatically if 1 or 2 linear units are connected Note In order to achieve an optimal controlling performance the linear units must be placed near to the outbo...

Страница 21: ...direction K400005e Wiring of the sensors to the terminals is described in wiring diagram Fig 9 FMS sensors provide a signal of 0 10V If other sensors with different signaling are used a new parametri...

Страница 22: ...Operating Manual BKS601C 22 8 Operation 8 1 View of the Operating Panel Fig 15 Operation Panel BKS601C K601014d...

Страница 23: ...trol mode Detection requirements Edge left or right Centre or Line guiding Dead band Set at default value 0 1mm Analog output 2 Control output2 or Feedback Sensor Manual output 2 Signal value at manua...

Страница 24: ...Operating Manual BKS601C 24 8 3 Main Operating Menu and Special Functions Fig 16 Main Operating Menu BKS601CK 601008e...

Страница 25: ...h FMS steering device The steering device will return to its center position with the key also possible over digital input Manual The steering device can be moved manually in steps of 0 1mm to the lef...

Страница 26: ...o hold this position Reference Position With the special function Reference or the digital inputs the reference position can be adjusted during automatic operation Fig 16 Step increment is 0 1mm With...

Страница 27: ...reflects or the focus distance is wrongly adjusted If automatic mode is started without the sensor having found an edge the control unit automatically starts detecting Automatic Operation without ref...

Страница 28: ...taken as reference Fig 20 The controller starts to guide the web to reference position and to hold it there The reference position can be adjusted during automatic operation with the special function...

Страница 29: ...r units In parameter Base distance left enter the distance between reference point i e machine frame and axis of left sensor Fig 21 In parameter Base distance right enter the distance between referenc...

Страница 30: ...ameters is activated by pressing the PARA key for 3 seconds The required module can be searched by scrolling the keys and be selected with the PARA key Fig 22 Each module has its own parameter set The...

Страница 31: ...e as digital input 1 Center pos Digital input 3 same as digital input 1 Reference Digital input 4 same as digital input 1 Reference Digital output 1 Automatic OK Centre pos Detection OK Edge missing A...

Страница 32: ...c Note not used from the BKS601C Lowpass display Use The electronic unit has a build in lowpass filter that filters noise which might interfere with the display signal The filter improves the reading...

Страница 33: ...Range 0 0 to 2 0 Default 0 1 Increment 0 1 Unit mm Digital input 1 Use The parameter defines the event that will be initiated by the digital input 1 The different event options are seen below see Ran...

Страница 34: ...cts to the digital output 2 Base distance left Use This parameter stores the distance between reference point on the machine frame and the reference point of the left linear unit Range 0 0 to 3200 0 D...

Страница 35: ...tput Use This parameter compensates unwanted movements of the steering device Such unwanted motion can happen despite of the control electronic not sending a signal to the control output The steering...

Страница 36: ...Unit s Configuration output Use This parameter defines the range of the actuator signal for the analog output control output If the parameter analog output is set to Feedback Sensor it defines the ran...

Страница 37: ...e only needed if web guides with steering devices or linear units of other brands are used Each function module has its own set of service parameters Note Wrong parameter settings in the service modul...

Страница 38: ...40 Motor frequency kHz 4kHz 2kHz 1 25kHz Motor pulse frequency 4 Offset center steps 10 000 10 000 factory set Length of rail left mm 1 100 0 1300 0 200 0 Length of rail right mm 1 100 0 1300 0 200 0...

Страница 39: ...ation the steering frame holds its actual position Yes After automatic operation the steering frame moves to the center position Default No Restore Operation Mode Use When the device is switched on th...

Страница 40: ...r motor Range 1 0 to 20 0 Default 5 0 Increment 0 1 Unit mm Motor steps Use This parameter defines the number of steps for one revolution of the stepper motor Plug Drive stepper motor Range 200 to 160...

Страница 41: ...0 to 1300 0 Default 200 0 Increment 0 1 Unit mm Pitch of rail Use This parameter stores the spindle pitch of the linear units The value is used to calculate the current position of the sensors The pa...

Страница 42: ...r range Use The left sensor detection range is stored Range 0 00to 100 00 Default 10 00 Increment 0 01 Unit mm Right Sensor covered Use The parameters Sensor covered Sensor uncovered and Sensor range...

Страница 43: ...unded if the bracket inside the housing clamps directly to the shield Therefore the isolation has to be fixed only with the PG gland referring to Fig 4 Termination If both cables are connected Bus in...

Страница 44: ...is depending on the used control system For further information refer to the documentation of the control system Note The GSD file version must match with the firmware version of the tension controlle...

Страница 45: ...each data cycle byte 0 byte 1 byte 2 byte 3 request telegram master slave function code module number empty empty response telegram slave master function code module number data higher byte data lowe...

Страница 46: ...Operating Manual BKS601C 46 11 Serial Interface RS232 Optional 12 Interface CAN Bus Optional 13 Interface DeviceNet Optional...

Страница 47: ...k D408 Status LED dig input 1 D409 Status LED dig input 2 D410 Status LED dig input 3 D411 Status LED dig input 4 J200 Programmable plug Tyco 12p J402 405 Solder bridges for dig output 1 4 24V J500 Ad...

Страница 48: ...J308 J317 Terminal for dig output 9 16 relay J309 316 Jumper for dig output 9 16 relay J400 401 8 x Terminal 24VDC J500 J509 Terminal for dig output 1 8 24V J501 508 Solder bridges for dig output 1 8...

Страница 49: ...ble in steps of 0 1mm Number of edge sensors 1 or 2 edge sensors 1 line sensor Resolution A D converter 8192 Digit 14 Bit Measuring error 0 05 FS Motorized sensor adjustment For up to 2 sensors with s...

Страница 50: ...d Connect steering device correctly according to wiring diagram and installation guide Steering device moves in the wrong direction Service parameter Motor config is set wrongly Change service paramet...

Страница 51: ...display Display contrast setting is bad Set display potentiometer P200 correctly ref to 15 1 Additional Setting Elements Blown fuse Replace fuse ref to 15 1 Additional Setting Elements Power supply no...

Страница 52: ...MS Italy Via Baranzate 67 I 20026 Novate Milanese Tel 39 02 39487035 Fax 39 02 39487035 fmsit fms technology com FMS USA Inc 2155 Stonington Ave Suite 119 Hoffman Estates IL 60169 USA Tel 1 847 519 44...

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