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Flavor Burst FB 80M Series, Руководство пользователя

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33

 

The following procedures are performed less 
frequently than daily or as needed.   

 
NOTE:

 YOUR HANDS SHOULD BE CLEANED 

AND SANITIZED BEFORE YOU PERFORM 
THE FOLLOWING PROCEDURES. 
 

NOTE:  

USE THE BRUSHES IN THE 

MAINTENANCE KIT FOR THE FOLLOWING 
PROCEDURES.   
 

NOTE:

  USE ONLY 

MCD ALL PURPOSE 

SUPER CONCENTRATE (APSC) (HCS)

 AND 

MCD SANITIZER (HCS)

 FOR THE 

FOLLOWING PROCEDURES. 
 

NOTE:

  INSPECT ALL WEAR ITEMS AND 

REPLACE IF NECESSARY. 
 

NOTE:

  OPERATE UNIT UNDER NORMAL 

AMBIENT TEMPERATURES BETWEEN 60 
AND 80 DEGREES FAHRENHEIT.  UNIT 
SHOULD NEVER BE EXPOSED TO 
FREEZING TEMPERATURES. 

 
 
Clean-In-Place (CIP) Procedure 
 

The Clean-In-Place procedure should be 
performed every 30 days to ensure that the 
syrup passageways are free of any product 
crystallization.  The medium used for this 
process must be an approved sanitizing product 
mixed according to the product manufacturer’s 
specifications.  

McD All Purpose Super 

Concentrate (APSC) (HCS) 

and 

McD 

Sanitizer (HCS) 

are recommended. 

 
This Clean-In-Place procedure is detailed in 3 
phases:  (1) 9-Tube Assembly Cleaning, (2) 
Syrup System Cleaning, and (3) Reassembly.  
To ensure maximum results, the following 
instructions should be completed in sequence 
as stated.  This will expose the system and 
parts to the sanitizing medium for about 45 
minutes.

 

 
 

CIP - Phase 1:  9-Tube Assembly Cleaning 

 
1.  Prepare detergent water by mixing 

McD 

ALL PURPOSE SUPER CONCENTRATE 
(APSC) (HCS) 

with warm water according 

to manufacturer’s instructions. Also prepare 

McD Sanitizer (HCS)

 solution according to 

manufacturer’s instructions. 

 

2.  Rotate the 9-Tube Assembly coupler 

counter-clockwise until it unlocks and 
remove it from the Injector Head syrup line 
opening.    (See Figure 59.)   

 

26050

 

Figure 59

 

 
3.  Remove the Coupler Body by rotating and 

unlocking it from the Coupler Base.  (See 
Figure 60.)   

 

26170

 

Figure 60

 

 
4.  Remove the Syrup Line Manifold from the 

tube connector body, then remove the 
Duckbill Check Valve from the Syrup Line 
Manifold.    (See Figure 61.)   

 

26171

 

Figure 61

 

 

SCHEDULED MAINTENANCE 

Содержание FB 80M Series

Страница 1: ...warranty form is provided with every FB 80M system located inside the FB 80M unit with this manual It is important that the operator carefully review the warranty and installation documents accompanyi...

Страница 2: ......

Страница 3: ...cleaned daily to ensure the highest standard of sanitation When your equipment is delivered or if it has been unused for more than 24 hours follow the DAILY OPENING PROCEDURES Always follow these saf...

Страница 4: ...mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved NOTE Childr...

Страница 5: ...___________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ ____________________...

Страница 6: ...flavor lines to side of freezer 8 N A OUTER CABINET ASSEMBLY 1 Houses inner cabinet assembly 9 063179 TRAY FLAVORING FLAVOR BURST 8 Houses syrup bags 10 N A INNER CABINET ASSEMBLY 1 Houses syrup trays...

Страница 7: ...5 General System Overview 26000 13 2 1 3 5 6 15 14 10 8 11 12 9 7 17 16 4 Figure 1...

Страница 8: ...ip for opening front panel 6 068120 8 32 X 1 2 PAN HEAD SCREW 2 Fastens handle to front door panel 7 063258 BUMPER RUBBER W WASHER 4 Provides spacing between cabinet base and table 8 N A 10 32 X 1 2 P...

Страница 9: ...7 Outer Cabinet 3 1 2 12 10 7 13 4 5 9 8 6 11 26001 Figure 2...

Страница 10: ...zer when attached 9 063188 PANEL BASE FLAVOR BURST 1 Attaches the bottom of the inner and side panels 10 063185 PANEL RIGHT RACK SYRUP FLVR BRST 1 Holds outer syrup rails 11 068121 8 32 X 1 4 PAN HEAD...

Страница 11: ...9 Inner Cabinet 26002 15 11 13 16 14 11 12 1 9 2 6 6 11 18 19 16 4 5 8 3 4 17 11 10 7 Figure 3...

Страница 12: ...Supplies syrup to Injector Head from pumps 4A 063213 EYELET ROLLED FLANGE FB80 18 Provides tension in syrup line to affix to line coupler 4B 063253 COUPLING LINE FB80 2 Holds flavor lines in place 4C...

Страница 13: ...B BRKT MTG ACCESSORY 1 Secures Mounting Bracket to Gear Box 11 063250 BRACKET HANGING ACCESSORY 1 Stores flavor line and Injector Drive Motor when not in use 12 063348 2 SURFACE RACEWAY 1 Attaches fla...

Страница 14: ...ea Carries syrup from syrup bag to pump 2C 063284 TUBE SILICONE 188X 375 PE FB80 1 ea Connects barb fitment to tube port 2D 063224 FITTING 1 4X1 4 BARB FB80 1 ea Connects syrup tube to silicone tube...

Страница 15: ...13 Syrup Pump and Related Parts 26004 11 3 10 9A 9B 9 4 5 6 8 7 9C 2 2A 2C 2D 2B 1 1D 1C 1A 1G 1B 1E 1F Figure 5...

Страница 16: ...10C 063279 TUBE CLEAR PER FOOT FB80 5 Transports sanitizer to sanitizer flush 10D 063222 FITTING Y 44 FLAVOR BURST 2 Splits sanitizer flush tube into two 11 N A 6 9 TUBE ASSEMBLY TUBES 9 Transports s...

Страница 17: ...15 Sanitizer Pump and Related Parts 26005 1 2 2 9 13 12 11 8 3 4 5 6 7 15 14 14G 14B 14E 14C 14F 14A 14D 13 13 14H 14H 14H 14H 10 10C 10A 10B 10C 10C 10D 10D 10C 10B 10C Figure 6...

Страница 18: ...s to freezer to mount Keypad Bracket 4B 063240 BRACKET MOUNT KEYPAD FB80 1 Holds Keypad in place 4C 063212 KNOB BRKT MTG ACCESSORY 2 Fastens Keypad Bracket to mounting plate 5 N A REMOTE MICROPROCESSO...

Страница 19: ...17 Remote Module and Electronic Parts 4A 4 4B 4C 1 2 3 5 5 6 7 8 26006 REVERSE SIDE 9 10 Figure 7...

Страница 20: ...T ADAPTOR 840X1 06 1 Provides sealed cavity inside Adapter 2E 063262 ADAPTOR O RING PARKER 2 1 Creates tension to secure Adapter to freezer door 2F 063257 GASKET CONN TUBE 9 POS 1 Provides sealed cavi...

Страница 21: ...19 Maintenance Kit and Spare Parts Kit 1 2 1D 2I 2C 1A 2A 2B 2D 2E 2F 2H 2K 2J 2L 1C 1B 2M 2G 2O 2N 26007 Figure 8...

Страница 22: ...20...

Страница 23: ...sanitizer each morning and to use the ROTOR FLUSH periodically to flush and sanitize the Injector Head while it is attached to the freezer door Sanitizing the Injector System 1 Prepare detergent wate...

Страница 24: ...sanitary tray Spray the 9 Tube Assembly Manifold opening with McD Sanitizer HCS and allow it to sanitize for at least 5 minutes See Figure 14 26068 Figure 14 8 Hang the 9 Tube assembly on the Accesso...

Страница 25: ...Figure 18 3 Insert the Drive Motor into the Drive Assembly Gear Box so that all four locking screws are seated properly and rotate the Motor counter clockwise to secure See Figure 19 26025 Figure 19...

Страница 26: ...rs are installed and that none of the flavor bags are empty Replace flavors according to instructions if necessary 3 Ensure that the flavor level and the multi flavored timing are set to a desired lev...

Страница 27: ...With a container under the dispensing spout press the ROTOR FLUSH key on the Keypad to purge any remaining product from the Injector Head See Figure 26 26250 Figure 26 2 Rotate the 9 Tube Assembly co...

Страница 28: ...See Figure 34 Figure 34 Sanitizing the Injector System 1 Prepare detergent water by mixing McD ALL PURPOSE SUPER CONCENTRATE APSC HCS with warm water according to manufacturer s instructions Also prep...

Страница 29: ...sary the Mounting Bracket may be removed and cleaned according to instructions in the SCHEDULED MAINTENANCE section See Figure 38 Figure 38 NOTE UNDER NORMAL OPERATING CONDITIONS IT IS NOT RECOMMENDED...

Страница 30: ...n water and single service towels See Figure 43 Figure 43 11 The following do not need to be sanitized on a daily basis However inspect these areas and if necessary clean according to instructions in...

Страница 31: ...turer s instructions Also prepare McD Sanitizer HCS solution according to manufacturer s instructions 2 Complete CIP Phase 2 of the Clean In Place procedure in the SCHEDULED MAINTENANCE section for th...

Страница 32: ...llow the bag to settle in the tray See Figure 50 Figure 50 9 Make sure the syrup bag is settled neatly into the tray and then install the loaded tray into the cabinet See Figure 51 26196 Figure 51 10...

Страница 33: ...of the corresponding syrup flavor 16 Place a container under the Injector Head to catch residual sanitizer solution and or fresh product to be dispensed and press PUMP FLUSH to prime the syrup line S...

Страница 34: ...32...

Страница 35: ...e Super Concentrate APSC HCS and McD Sanitizer HCS are recommended This Clean In Place procedure is detailed in 3 phases 1 9 Tube Assembly Cleaning 2 Syrup System Cleaning and 3 Reassembly To ensure m...

Страница 36: ...oupler Body and then place them in McD Sanitizer HCS Allow these items to soak throughout the upcoming processes See Figure 64 26174 Figure 64 CIP Phase 2 Syrup System Cleaning NOTE THE FOLLOWING CLEA...

Страница 37: ...over the container See Figure 68 26278 Figure 68 12 Gravity allows the sanitizer solution to flow through the adapter See Figure 69 26274 Figure 69 13 Allow the sanitizer solution to flow for at leas...

Страница 38: ...you wish to flush 20 Touch the PUMP FLUSH key on the Keypad to start the Pump Flush procedure for the selected syrup line and proceed to Step 21 NOTE PUMP FLUSH WILL CONTINUE FOR 15 MINUTES YOU MAY CA...

Страница 39: ...26277 Figure 78 26 Reconnect the Syrup Bag Connectors to the Syrup Bag Adapters See Figure 79 26275 Figure 79 27 Remove the Syrup Line Manifold the Duckbill Check Valve and Coupler Body from the sanit...

Страница 40: ...stem as instructed in the following section Priming the Syrup System Priming the Syrup System Priming the syrups is necessary when first installing the flavors after the Clean In Place procedure when...

Страница 41: ...e supply of fresh sanitizer solution in the Sanitizer Tank at all times The Sanitizer Tank should be checked on a daily basis and refilled if the supply is low Replace the sanitizer solution with a fr...

Страница 42: ...ed Therefore clean only as needed or when disassembling the freezer door for cleaning at least once every 2 weeks Replacement o rings and gasket are available in the Spare Parts Kit NOTE THE TAYLOR 06...

Страница 43: ...ee Figure 99 26096 Figure 99 7 Lubricate the black o rings with Taylor HP Lubricant and install them with the white gasket in their respective positions on the Injector Adapter See Figure 100 Figure 1...

Страница 44: ...l tool may be needed to remove the o rings in the syrup line opening See Figure 102 Figure 102 3 Brush and clean all exposed surfaces of the Injector Head with detergent water and Small Brush Use the...

Страница 45: ...rea Under the Cabinet Figure 108 1 Prepare detergent water by mixing McD ALL PURPOSE SUPER CONCENTRATE APSC HCS with warm water according to manufacturer s instructions NOTE DO NOT USE AN EXCESSIVE AM...

Страница 46: ...the trays if necessary using detergent water and single service towels Also clean and sanitize the Syrup Bag Connectors according to instructions in the Clean In Place procedure in the SCHEDULED MAINT...

Страница 47: ...m the sanitizer solution and place them on the drain tray to dry 6 Reassemble and reinstall the Mounting Bracket as directed in EQUIPMENT SETUP Cleaning the Accessory Hanging Bracket and 9 Tube Assemb...

Страница 48: ...towel moistened with clean warm water and then wipe dry with a dry single service towel Keep water and detergent away from the cord and plug 5 Dry with a dry single service towel and install according...

Страница 49: ...115 3 Empty all the sanitizer solution from the Sanitizer Tank See Figure 116 Figure 116 4 Repeat Steps 18 20 and Step 22 of the Clean In Place Procedure without sanitizer solution in the tank until...

Страница 50: ...48...

Страница 51: ...with a Taylor 063177 standard Adapter common to most freezers and a Taylor 063178 alternate Adapter for use with most Taylor Crown Series freezers However if these Adapters do not fit the freezer spo...

Страница 52: ...M system ships with a standard Spigot Switch Assembly common to most freezers with flat handle bars Should your freezer have a round handle rod or a handle of unusual size or shape this standard switc...

Страница 53: ...ned inside the 9 Tube Assembly Casing If your freezer includes an internal switch see description in previous section it is advised the Keypad assembly Injector Assembly and 9 Tube Assembly be install...

Страница 54: ...ector Assembly 1 Remove the small screw on the back panel of the Cabinet and remove the panel See Figure 131 Figure 131 2 Locate the 9 Tube Lead Remove the dust cap and slide the coupler casing down S...

Страница 55: ...these clean in place functions keep an adequate supply of fresh sanitizer solution in the Sanitizer Tank at all times The Sanitizer Tank should be checked on a daily basis but only needs to be refille...

Страница 56: ...the Injector Assembly is already assembled disassemble each part according to instructions in the DAILY CLOSING PROCEDURES 1 Prepare detergent water by mixing McD ALL PURPOSE SUPER CONCENTRATE APSC HC...

Страница 57: ...tate the Motor counter clockwise to secure See Figure 150 26025 Figure 150 Installing the Injector System and Mounting Bracket The Mounting Bracket helps stabilize the Injector Assembly on the freezer...

Страница 58: ...R BRACKET AND THE BRACKET BASE NOTE THE BRACKET THUMB SCREW SHOULD ALWAYS BE INSERTED THROUGH THE UPPER BRACKET FIRST AND THEN SCREWED INTO THE BRACKET BASE PLACING IT ON THE OUTSIDE OF THE BRACKET AS...

Страница 59: ...ed on the side of the freezer so that it is level horizontally It should be mounted at the same height as the Injector Assembly so that the syrup lines are level with the connection at the Injector He...

Страница 60: ...hes or more above the 9 Tube Assembly Casing This will allow enough room for the Drive Motor to hang properly 1 Prepare detergent water by mixing McD ALL PURPOSE SUPER CONCENTRATE APSC HCS with warm w...

Страница 61: ...cated on the Remote Microprocessor Module The Module can be placed according to preference with the 6 extension cord attached to the lower back of the cabinet Once connected to the Cabinet and turned...

Страница 62: ...71 Figure 171 5 Connect the power cord to the port on the Module See Figure 172 Figure 172 6 Plug the power cord into an appropriate outlet 7 Activate the unit using the power switch next to the power...

Страница 63: ...as previous flavors are emptied However you may change flavors periodically as desired 1 Prepare detergent water by mixing McD ALL PURPOSE SUPER CONCENTRATE APSC HCS with warm water according to manu...

Страница 64: ...ure 181 26271 Figure 181 10 Attach the Syrup Bag Adapter to the bag fitment The notch of the black collar must settle into one of the grooves on the fitment in order to secure the connection See Figur...

Страница 65: ...to complete the procedure NOTE THE PUMP FLUSH FUNCTION WILL AUTOMATICALLY SHUT OFF AFTER 15 MINUTES NOTE YOU MAY WANT TO PROCEED WITH STEP 16 WHILE THE PUMP FLUSH FUNCTION IS RUNNING AS TIME ALLOWS 1...

Страница 66: ...64...

Страница 67: ...MP FLUSH After selecting a particular pump by pressing a key 1 8 press and release this key to activate that particular syrup pump If the Syrup Bag Connector for that particular pump is connected to a...

Страница 68: ...section Accessing Serving Count to use this feature NO SYRUP FLOW PRE PRIME PUMP PRIME PUMP Not applicable to this model SYRUP PUMP MALFUNCTION CHECK PUMP Not applicable to this model CHECK SANIT SUPP...

Страница 69: ...le serving and draw the product as usual The flavors will dispense in one smooth motion changing in the order selected resulting in layers of flavors If no flavoring is desired i e to draw vanilla sim...

Страница 70: ...el is most appropriate for your operation Fortunately the Flavor Burst system is adjustable for both flow and taste and may be quickly adjusted at any time between servings 1 Follow the freezer manufa...

Страница 71: ...Touch and hold the MANUAL PRIME PUMP key on the Keypad until the Syrup Output bar graph flashes Approximately 5 seconds 2 Adjust the level indicated on the flashing bar graph by touching the INCREASE...

Страница 72: ...70...

Страница 73: ...of Remote Module Power Cord is disconnected from power source outlet Keypad Cable is disconnected from receptacle on the Remote Module The power fuse in the power entry module is blown The Pump Cable...

Страница 74: ...ed The Switch stereo plug and Keypad jack are unplugged or not fully engaged The Spigot Switch is faulty The Keypad switch cable is faulty If an integrated switch is used the switch lever is not activ...

Страница 75: ...to instructions Replace the items Always keep replacements in the Spare Parts Kit Call for service or replace the Adapter Probable Cause The Switch stereo plug and Keypad jack are unplugged or not fu...

Страница 76: ...center Replace the 9 Tube Assembly Probable Cause The Injector Head is not properly installed onto the Injector Adapter The lower black o ring is not present on the outside of the Injector Adapter The...

Страница 77: ...s faulty The Sanitizer Tank is empty One or more of the water line connections are not fully engaged and therefore allowing air intake while the pump is operating The sanitizer pump is faulty The sani...

Страница 78: ...age 25 Injector Head Gear Cartridge Drive Assembly Gear Box and Mounting Bracket 9 Tube Assembly opening Drive Motor Keypad Exposed Surfaces of the Cabinet SCHEDULED MAINTENANCE page 33 9 Tube Assembl...

Страница 79: ...ordering order the 050103 3 Brush Set The Detail Brush is the smallest brush in that set PARTS REPLACEMENT SCHEDULE Part No Part Description Every 3 months Every 6 months Annually FLAVOR BURST COMPONE...

Страница 80: ...S AND A COMPLETE LIST OF ALTERNATE ADAPTERS SWITCH ASSEMBLIES AND MOUNTING BRACKETS AVAILABLE FOR ADDITIONAL FREEZER MODELS ALTERNATE PARTS AND KITS BY FREEZER MODEL Model Adapter Switch Assembly Moun...

Страница 81: ...nitizer Tank Complete for quick reference when this information is requested 1 Model Number FB 80M 08 _________________________ 2 Serial Number ____________________________________ 3 Voltage _________...

Страница 82: ...80 WIRING DIAGRAM Figure 203...

Страница 83: ...81...

Страница 84: ...82 063285 M...

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