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Maintenance  

66 

FORMER 12545 PRO 

Item  Description 

Function 

A 

Blue 

LS 

B 

Red 

P 

C 

Green 

T 

1 

DA hydraulic cylinder 

Adjusting the working height of the rear right rotor 

2 

DA hydraulic cylinder 

Adjusting the working height of the rear left rotor 

3 

DA hydraulic cylinder 

Adjusting the working height of the front right rotor 

4 

DA hydraulic cylinder 

Adjusting the working height of the front left rotor 

5 

DA hydraulic cylinder 

Adjusting the swath width 

6 

DA hydraulic cylinder 

Adjusting the working width of the front right rotor 

7 

DA hydraulic cylinder 

Adjusting the working width of the front left rotor 

8 

SA hydraulic cylinder 

Lifting the rear right rotor 

9 

Electromagnetically operated 2/2-
way valve 

Opening the line to retract SA hydraulic cylinder 8 

10 

SA hydraulic cylinder 

Lifting the rear left rotor 

11 

Electromagnetically operated 2/2-
way valve 

Opening the line to retract the SA hydraulic cylinder 10 

12 

Electromagnetically operated 2/2-
way valve 

Opening the line to extend the DA hydraulic cylinder 13 

13 

DA hydraulic cylinder 

Lifting the front right rotor 

14 

Electromagnetically operated 2/2-
way valve 

Opening the line to extend the DA hydraulic cylinder 15 

15 

DA hydraulic cylinder 

Lifting the front left rotor 

16 

Valve block 

 

17 

Current divider 

 

18 

One way restrictor valve 

 

19 

One way restrictor valve 

 

20 

Pressure filter 

 

21 

Non-return valve 

 

 

Содержание FORMER 12545 PRO

Страница 1: ...FORMER AGCO GmbH Fellastra e 1 3 D 90537 Feucht AGCO 07 2019 12545 PRO FCL 025001 Operator s Manual Rotary rake FENDT is a worldwide brand of AGCO Original Operator s Manual FEL16917904_EN02 English...

Страница 2: ......

Страница 3: ...re therefore non binding and we reserve the right to make changes Legal notice Document type Operator s Manual Product Rotary rake Model FORMER 12545 PRO Language EN English Publication status 07 2019...

Страница 4: ...y instructions 10 2 5 1 Operating and maintenance personnel 10 2 5 2 Protective work wear 11 2 5 3 Personal protective equipment 11 2 5 4 Preparing the machine for use 11 2 5 5 Coupling uncoupling the...

Страница 5: ...ht and minimum ballast required 38 6 1 Assembling the machine 39 6 2 Adjusting the transmission shaft 39 7 1 Attachment to the tractor 41 7 1 1 Start up 41 7 1 2 Coupling the machine 41 7 1 3 Fitting...

Страница 6: ...operation 61 9 2 5 Setting the swath width in emergency operation 61 9 2 6 Setting the working height in emergency operation 61 10 1 Maintenance intervals 62 10 2 Cleaning 63 10 3 Tightening torques...

Страница 7: ...ral terms and conditions of sales and delivery of the manufacturer always apply These are made available to the op erator on the date of conclusion of the con tract at the latest 1 2 Conventions The f...

Страница 8: ...FORMER 12545 PRO DB rotary rake is also referred to as the machine in the following sections 1 6 Sign plate and serial num ber Sign plate The sign plate includes the following infor mation Number Inf...

Страница 9: ...relevant provisions of the following directives Machinery Directive 2006 42 EC EMC Directive 2004 108 EC The following harmonized standards have been applied DIN EN ISO 12100 2011 DIN EN ISO 4254 1 2...

Страница 10: ...passing or decommissioning the ma chine s protective and safety equipment Using an obviously damaged or faulty machine Repairing cleaning or servicing the ma chine without switching it off 2 3 User qu...

Страница 11: ...ATTENTION Potentially hazardous situation leading to material damage if the warning is ignored 2 4 2 Warning notices on the ma chine Warning notices on the machine are decals that indicate residual ri...

Страница 12: ...e condi tion The Operator s Manual and in particu lar all of the safety instructions contained therein must therefore be read through be fore using the machine for the first time and kept in mind duri...

Страница 13: ...ulics make sure that there are no persons within the movement range of the lower links and top link After coupling the machine fit the lock ing devices hairpins or cotter pins cor rectly 2 5 6 Machine...

Страница 14: ...ct the hydraulic lines before each use and replace any lines that show signs of damage or ageing Check for leaks using a piece of card board or wood When doing so do not direct the oil jet towards you...

Страница 15: ...Safety FORMER 12545 PRO 13 Remove harvesting residue from the machine Listen for unusual noises every time you operate the machine...

Страница 16: ...rt position all rotors are fully raised The support leg is swung up 3 2 2 Working position In the working position the rotors are low ered The support leg is swung up 3 2 3 Headland position In the he...

Страница 17: ...ion Designation 1 Towing bracket 2 Support leg 3 Swivel arm 4 Twin leading wheel 5 Gyro 6 Trailing wheel 7 Safety device 8 Tine carrier 9 Transport chassis 10 Tandem wheels 11 Warning sign with lighti...

Страница 18: ...onent contains one or more menus Schematic diagram Section Designation Description A Component menu All ISOBUS components are displayed There is a button for every ISOBUS component 1 B Button panel Di...

Страница 19: ...ton Function Stop The action being implemented is interrupted and the Man ual Operation menu opens Back Goes back to the previous menu Stops an action being implemented Next Changes the buttons that a...

Страница 20: ...ard Computer Manual Operation User Setup Headland Position Calibrations Diagnostics Factory Settings Menu structure 4 3 2 Main menu The Main menu is displayed when the software is started The model of...

Страница 21: ...Lower rear rotors Lowers the two rear rotors into the headland position The Lifting Lowering menu opens Is replaced by the Lift rear rotors button once activated Interrupts the current action Lift all...

Страница 22: ...12545 PRO Transport menu function section Position Name Description 1 Road transport status Road transport permitted Road transport not permitted 2 Locking status Machine locked to prevent unintentio...

Страница 23: ...taking the se quential control into account Adjusts the floating position Is replaced by the Lift all rotors button once activated Interrupts the current action Lower front rotors Lowers the two fron...

Страница 24: ...rear rotors into the headland position Is replaced by the Lower rear rotors button once acti vated The Lift all rotors button is replaced by the Lower all ro tors button once activated Interrupts the...

Страница 25: ...on Designation Description 1 Rotor status Schematic diagram of the machine Displays the position of the rotors Rotors are in the headland position Rotors are in the working position 2 Lift Lifts the c...

Страница 26: ...y increase the working height of all rotors Interrupts the current action Decrease working height Press and hold this button to simultaneously decrease the working height of all rotors Interrupts the...

Страница 27: ...ng the buttons on the right or left of the rotor 2 Increase Press and hold this button to increase the working height of the corresponding rotor 3 Decrease Press and hold this button to decrease the w...

Страница 28: ...pro cessed 3 Hectares pro cessed Shows the number of hectares that have been pro cessed since the last reset 4 Total applica tion hours Shows the total number of hours that the machine has spent with...

Страница 29: ...e adjusted directly via the display Button Function Manual Operation menu The Manual Operation menu opens Headland position The Headland Position menu opens Calibrations menu The Calibrations menu ope...

Страница 30: ...tial control time Only available when no speed signal is available For setting the time offset between the front rotors being lifted and the rear rotors being lifted 5 Lifting offset For adjusting the...

Страница 31: ...working height Press and hold this button to increase the working height of the selected rotors Interrupts the current action Decrease working height Press and hold this button to decrease the working...

Страница 32: ...For selecting the rotors for the action Selected Not selected 3 System status Action is being carried out After the action is completed this sym bol is hidden 4 3 9 Headland position menu The lifting...

Страница 33: ...d position menu function section Position Designation Description 1 Display field Displays the lifting height that is currently selected for the headland position 4 3 10 Calibrations menu The sensors...

Страница 34: ...s hidden Status Content of the text field Before calibration NOTE The machine will perform automatic movements Make sure there is no one present within the swivelling range of the machine Perform the...

Страница 35: ...or for swivelling the rear left rotor mA 5 Rear right position Sensor for swivelling the rear right rotor mA 6 Analogue values Heading for positions 7 10 7 Travel speed Displays the current travel spe...

Страница 36: ...on section Position Designation Description 1 Enter Password Request to enter the password 2 Input field For entering the password 4 4 Error messages There are two error messages If an error occurs th...

Страница 37: ...sor short circuit 3 Source of the error Information regarding the affected sensor Values front left front right rear left rear right Error code Error text Explanation 200 Sensor Short circuit There ha...

Страница 38: ...Weight Weight parked machine kg 4400 Max Permissible overall weight attached machine kg 4100 Permissible axle load kg 4100 Permissible drawbar load kg 1000 Size Transport width m 3 00 Transport height...

Страница 39: ...pressure level is less than 70 dB A Measurement according to EN ISO 4245 1 Annex B To calculate the actual noise pollution for users a corresponding sound level meas urement is required on site on the...

Страница 40: ...tion TE kg Empty weight of tractor 1 TF kg Front axle load of empty tractor 1 TR kg Rear axle load of empty tractor 1 IR kg Gross weight of rear mounted attachment rear mounted ballast of towed machin...

Страница 41: ...his machine Follow the Operator s Manual from the transmission shaft manufacturer Before each use check that the trans mission shaft is fitted and operating cor rectly and that all safety guards are i...

Страница 42: ...ion Hold the two halves of the transmission shaft side by side Mark the measurement On the outer shield pipe mark a meas urement a of 25 mm from the edge of the inner shield pipe Shorten the outer shi...

Страница 43: ...ine to the tractor Check that the securing elements on the hitch are in good condition 7 1 1 Start up Check the maintenance intervals see Section 10 1 Maintenance intervals to see when maintenance wor...

Страница 44: ...ine parts can cause bodily injury Before you attach detach the transmission shaft Switch off the PTO on the tractor Switch off the tractor engine Remove the ignition key Transmission shaft safety guar...

Страница 45: ...t the hydraulic hose marked green to the unpressurized re turn Alternatively Connect the hydraulic hose marked green to the free coupling on the DA spool valve The hydraulic hoses must click into plac...

Страница 46: ...e Connect the yellow coupling head brake 1 to the yellow coupling head of the tractor Connect the red coupling head supply 2 to the red coupling head on the trac tor 7 1 8 Releasing the parking brake...

Страница 47: ...t in injury to anyone positioned within the swivelling range of the machine Make sure there is no one within the swivelling range of the machine Tine covers Remove the tine covers 1 Holder for tine co...

Страница 48: ...our rotors Folding the arc shaped guard down wards Fold the arc shaped guards 1 down on all four rotors Working position 7 4 Using the machine DANGER Raising or lowering the machine can result in inju...

Страница 49: ...ft Set a drive speed of 450 rpm and main tain this speed during work A decal showing the recommended drive speed is attached to the front of the towing bracket Driving with the rotor lowered but stati...

Страница 50: ...r lowering the rotors on sloping terrain results in a greater risk of the machine tip ping over Drive particularly carefully and slowly on sloping terrain If the machine starts to tip stop driving and...

Страница 51: ...ne Holder for tine covers Take the tine covers 1 out of the hold ers on the frame Tine cover On all rotors place the tine covers 1 on the bottom outward facing tines 7 6 Machine storage DANGER Risk of...

Страница 52: ...g to pre vent it from rolling away Use the sprags to secure the machine against rolling away Support leg lowered Remove the linch pin 1 Pivot the support leg 2 downwards Secure the support leg with th...

Страница 53: ...upling head Fasten the coupling heads to the dummy couplings in the storage area Release the catch hooks on the lower links Lower the lower links until the lower link balls are detached from the lower...

Страница 54: ...of all rotors sim ultaneously Increase Increase the working height of the corre sponding rotor Decrease Decrease the working height of the corre sponding rotor 7 7 4 Adjusting the height of the swath...

Страница 55: ...ge types Tines are lifted earlier suitable for long heavy forage Tines are lifted later suitable for short wet forage Secure the setting using a linch pin 7 7 6 Adjusting the lateral inclina tion WARN...

Страница 56: ...o the headland position Hold the wheel tight Remove the linch pin 1 Take down the upper washers 2 Pull out the axle of the wheel guide Place the desired number of washers onto the axle of the wheel gu...

Страница 57: ...e pressure and increases ma chine performance Adjusting the longitudinal inclination Recommended setting a 0 cm The outer tine carrier in the direction of travel just touches the ground Twin leading w...

Страница 58: ...hold the Un lock button for three sec onds Press the Lower rear ro tors button The rear rotors are lowered into the head land position The front rotors are locked to prevent low ering 7 7 10 Setting i...

Страница 59: ...ial equipment Special equipment can be ordered from your dealer Install the special equipment according to the assembly instructions supplied ISOBUS retrofit kit for tractors ISOBUS joystick LED work...

Страница 60: ...ng height set too high Set the working height lower see Section 7 7 3 Adjusting working height Working speed too high Reduce the working speed Drive more slowly on uneven ground ar eas with an increas...

Страница 61: ...l unit into the ISOBUS con nection on the tractor ISOBUS of the tractor open Insert a dummy plug into the in cab socket see Operator s Man ual for the tractor The PTO shaft speed is too high warning m...

Страница 62: ...or is correctly positioned Retighten the sensor screws if required Select the Cal ibrations menu Press the Start button Wait until the calibration is complete Lift the rotors again Check the position...

Страница 63: ...lect the Manual Operation menu Use the checkboxes to select the two front rotors Press the Increase width button until the desired width is reached Press the Decrease width button until the desired wi...

Страница 64: ...rom your specialist workshop ATTENTION Risk of environmental damage from re sources Operating equipment and media that are not properly disposed of may be harmful to the environment Make sure that all...

Страница 65: ...the machine Remove any forage residue Lubricate the machine after cleaning according to the lubrication instructions see Section 10 10 Lubrication instruc tions Perform a quick trial run 10 3 Tighten...

Страница 66: ...Servicing the hydraulics WARNING Risk of injury as a result of the hydrau lic system being highly pressurized When working on the hydraulic system highly pressurized fluids may leak out and cause inju...

Страница 67: ...Maintenance FORMER 12545 PRO 65 Hydraulic plan...

Страница 68: ...of the front left rotor 8 SA hydraulic cylinder Lifting the rear right rotor 9 Electromagnetically operated 2 2 way valve Opening the line to retract SA hydraulic cylinder 8 10 SA hydraulic cylinder...

Страница 69: ...ke drum Measure the thickness a of both brake pads If a 5 mm ensure the brake pads are replaced by your specialist workshop Compare the thicknesses of both brake pads If the values do not match ensure...

Страница 70: ...sary Oil type SAE 85W 90 GL5 Fill quantity 0 8 liters Screw the oil level check plug 1 back in and securely tighten it 10 8 2 Checking gearbox GT 40 oil level GT 40 gearbox Unscrew the oil level check...

Страница 71: ...other running you can reduce the tire pressure of the rotor chassis to 1 bar 10 10 Lubrication instructions No Lubrication point Num ber Inter val Type of maintenance Quantity Lubricant 1 Frame tube h...

Страница 72: ...As required Multipurpose grease 14 Rotor suspension hinge 2 50h Lubricate As required Multipurpose grease 15 Rear swivel arm hinge axis 2 50h Lubricate As required Multipurpose grease 16 Rear swivel...

Страница 73: ...drying out Store the machine in a dry room that is protected from the weather and in which it is not exposed to any sub stances that may cause corrosion ferti lizer manure gases salty sea air Set the...

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