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Contents

Notes on the use of these operating instructions

099-005403-EW501

18.08.2016

5.3.6.4

Accessory components for operating point setting ....................................... 48

5.3.7

forceArc / forceArc puls ................................................................................................ 49

5.3.8

rootArc/rootArc puls ...................................................................................................... 50

5.3.9

MIG/MAG functional sequences / operating modes ..................................................... 51

5.3.9.1

Explanation of signs and functions ................................................................ 51

5.3.10

Conventional MIG/MAG Welding (GMAW non synergic) ............................................. 64

5.3.10.1

Setting the operating point (welding output).................................................. 64

5.3.11

MIG/MAG program sequence ("Program steps" mode) ............................................... 65

5.3.11.1

Selection of the program sequence parameter ............................................. 65

5.3.11.2

MIG/MAG

overview of parameters ................................................................ 66

5.3.11.3

Example, tack welding (non-latched) ............................................................ 67

5.3.11.4

Example, aluminium tack welding (non-latched special) .............................. 67

5.3.11.5

Example, aluminium welding (latched special) ............................................. 68

5.3.11.6

Example, visible seams (latched super pulse) .............................................. 69

5.3.12

Main program A mode .................................................................................................. 70

5.3.12.1

Selecting parameters (program A) ................................................................ 72

5.3.13

MIG/MAG automatic cut-out ......................................................................................... 72

5.3.14

Standard MIG/MAG torch ............................................................................................. 73

5.3.15

MIG/MAG special-torches............................................................................................. 73

5.3.15.1

Program- and Up / down operation ............................................................... 73

5.3.15.2

Switching between Push/Pull and intermediate drive ................................... 73

5.3.16

Expert menu (MIG/MAG) .............................................................................................. 74

5.3.16.1

Selection ........................................................................................................ 74

5.4

TIG welding .................................................................................................................................. 76

5.4.1

Welding torch and workpiece line connection .............................................................. 76

5.4.2

Welding task selection .................................................................................................. 77

5.4.3

Welding current setting ................................................................................................. 77

5.4.4

TIG arc ignition ............................................................................................................. 77

5.4.4.1

Liftarc ............................................................................................................. 77

5.4.5

Function sequences/operating modes .......................................................................... 78

5.4.5.1

Explanation of signs and functions ................................................................ 78

5.4.6

TIG automatic cut-out ................................................................................................... 81

5.4.7

TIG program sequence ("Program steps" mode) ......................................................... 82

5.5

MMA welding ................................................................................................................................ 83

5.5.1

Connecting the electrode holder and workpiece lead .................................................. 83

5.5.2

Welding task selection .................................................................................................. 84

5.5.3

Arcforce......................................................................................................................... 84

5.5.4

Hotstart ......................................................................................................................... 85

5.5.5

Antistick......................................................................................................................... 85

5.5.6

Parameter overview ...................................................................................................... 85

5.6

Remote control ............................................................................................................................. 86

5.7

Interfaces for automation ............................................................................................................. 86

5.7.1

Automation interface ..................................................................................................... 87

5.7.2

Remote control connection socket, 19-pole ................................................................. 88

5.7.3

RINT X12 robot interface .............................................................................................. 89

5.7.4

BUSINT X11 Industrial bus interface ............................................................................ 89

5.8

PC interface ................................................................................................................................. 89

5.9

Access control .............................................................................................................................. 90

5.10

Special parameters (advanced settings) ...................................................................................... 90

5.10.1

Selecting, changing and saving parameters................................................................. 91

5.10.1.1

Reset to factory settings ................................................................................ 93

5.10.1.2

Special parameters in detail .......................................................................... 94

5.11

Machine configuration menu ...................................................................................................... 103

5.11.1

Selecting, changing and saving parameters............................................................... 103

5.11.2

Aligning the cable resistance ...................................................................................... 105

5.11.3

Power-saving mode (Standby) ................................................................................... 106

Maintenance, care and disposal ....................................................................................................... 107

6.1

General....................................................................................................................................... 107

6.2

Cleaning ..................................................................................................................................... 107

6.3

Maintenance work, intervals ...................................................................................................... 108

Содержание Phoenix 355 Progress puls MM TKM

Страница 1: ...g instructions EN Welding machine Phoenix 355 Progress puls MM TKM 099 005403 EW501 18 08 2016 Register now and benefit Jetzt Registrieren und Profitieren www ewm group com For details visit www ewm g...

Страница 2: ...ervice department on 49 2680 181 0 A list of authorised sales partners can be found at www ewm group com Liability relating to the operation of this equipment is restricted solely to the function of t...

Страница 3: ...ing torch cooling system 26 5 1 6 1 Cooling module connection 26 5 1 7 Notes on the installation of welding current leads 27 5 1 7 1 Stray welding currents 28 5 1 8 Mains connection 29 5 1 8 1 Mains c...

Страница 4: ...menu MIG MAG 74 5 3 16 1 Selection 74 5 4 TIG welding 76 5 4 1 Welding torch and workpiece line connection 76 5 4 2 Welding task selection 77 5 4 3 Welding current setting 77 5 4 4 TIG arc ignition 7...

Страница 5: ...ing JOBs welding tasks to the factory settings 113 7 3 1 Resetting a single JOB 113 7 3 2 Resetting all JOBs 114 7 4 General operating problems 114 7 4 1 Automation interface 114 7 5 Vent coolant circ...

Страница 6: ...observed to prevent serious and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning symbol The hazard is also highlighted using a symbol in the page mar...

Страница 7: ...h off machine Release Switch on machine Press and keep pressed Switch Wrong Turn Correct Numerical value adjustable Menu entry Signal light lights up in green Navigating the menu Signal light flashes...

Страница 8: ...ective equipment depending on the application The machine may only be opened by qualified personnel Hazard when interconnecting multiple power sources If a number of power sources are to be connected...

Страница 9: ...parks results in burns Use welding shield or welding helmet with the appropriate safety level depending on the application Wear dry protective clothing e g welding shield gloves etc according to the r...

Страница 10: ...nt by workers at work The regulations applicable to occupational safety and accident prevention in the country concerned Setting up and operating the machine as per IEC 60974 9 Brief the user on safet...

Страница 11: ...areas connected to the low voltage public mains network Setting up and operating When operating arc welding systems in some cases electro magnetic interference can occur although all of the welding m...

Страница 12: ...damaged itself during movement and set up Tilt resistance is guaranteed up to an angle of 10 according to IEC 60974 1 Set up and transport the machine on level solid ground Secure add on parts using...

Страница 13: ...and construction Low Voltage Directive LVD Electromagnetic Compatibility Directive EMC Restriction of Hazardous Substance RoHS In case of unauthorised changes improper repairs non compliance with spec...

Страница 14: ...Machine description quick overview Front view 14 099 005403 EW501 18 08 2016 4 Machine description quick overview 4 1 Front view Figure 4 1...

Страница 15: ...ecting analogue accessory components remote control welding torch control lead etc 10 Connection socket welding current MIG MAG cored wire welding Workpiece connection TIG welding Workpiece connection...

Страница 16: ...Machine description quick overview Rear view 16 099 005403 EW501 18 08 2016 4 2 Rear view Figure 4 2...

Страница 17: ...ce analogue see 5 7 1 chapter Retrofitting option 4 Cooling air outlet 5 External wire feed inlet Pre cut casing inlet for external wire feed 6 7 pole connection socket digital For connecting digital...

Страница 18: ...iption 0 1 Key button automatic cutout Wire feed motor supply voltage fuse press to reset a triggered fuse 2 Welding torch function changeover switch special welding torch required Changing over progr...

Страница 19: ...left Welding current material thickness wire speed hold values 4 Push button parameter selection left power saving mode AMP Welding current Material thickness see 5 3 6 2 chapter Wire feed speed Hold...

Страница 20: ...r 10 Arc length correction selection of welding program rotary dial Correction of the arc length from 9 9 V to 9 9 V Selection of welding programs 0 to 15 not possible if accessory components such as...

Страница 21: ...Signal light main program PA Wire speed WF min to WF max Correction of the arc length 9 9 V to 9 9 V 7 sec Signal light duration of main program PA Setting range 0 1 s to 20 0 s 0 1 s increments Used...

Страница 22: ...ription quick overview Machine control Operating elements 22 099 005403 EW501 18 08 2016 Item Symbol Description 0 14 Super puls Signal lamp super pulse function Lights up when the super pulse functio...

Страница 23: ...ifted Do not lift or suspend the machine The machine can drop and cause injuries The handles straps or brackets are suitable for transport by hand only The machine must not be suspended or lifted usin...

Страница 24: ...plugs machine connections are not locked or if the workpiece connection is contaminated paint corrosion these connections and leads can heat up and cause burns when touched Check welding current conn...

Страница 25: ...ng is part of the machine s scope of delivery Figure 5 2 Item Symbol Description 0 1 Crossmember of the transport handle 2 Torch holder 3 Fan type lock washers 4 Fixing screws x 4 Use the mounting scr...

Страница 26: ...cription 0 1 4 pole connection socket Cooling unit voltage supply 2 8 pole connection socket Cooling unit control lead 3 Cooling module Insert and lock the 4 pole supply plug on the cooling unit into...

Страница 27: ...and as close as possible in parallel Lay the workpiece lead and hose package of power sources with HF igniter TIG for as long as possible in parallel with a distance of 20 cm to avoid HF sparkover Alw...

Страница 28: ...ors damage machines and electronic devices and cause overheating of components leading to fire Check that all welding current connections are firmly secured and electrical connections are in perfect c...

Страница 29: ...hecked by an electrician on a regular basis When operating the generator always ensure it is earthed as stipulated in the operating instructions The network created must be suitable for operating mach...

Страница 30: ...supply from the shielding gas cylinder to the welding torch is a fundamental requirement for optimum welding results In addition a blocked shielding gas supply may result in the welding torch being d...

Страница 31: ...stallation 099 005403 EW501 18 08 2016 31 5 1 9 2 Shielding gas hose connection Figure 5 10 Item Symbol Description 0 1 Connecting nipple G shielding gas connection Connect crown nut of the shielding...

Страница 32: ...e hose package push button either at the control or underneath the protective cap next to wire feeder welding voltage and wire feed motor remain switched off no unintentional arc ignition Shielding ga...

Страница 33: ...s again from the beginning Figure 5 11 The display shows Nominal values before welding Actual values during welding Hold values after welding MIG MAG Parameter Nominal values Actual values Hold values...

Страница 34: ...ng hard unalloyed wire electrodes steel Use a chrome nickel liner when welding hard high alloy wire electrodes CrNi Use a liner to weld or braze soft wire electrodes high alloy wire electrodes or alum...

Страница 35: ...odes high alloy wire electrodes or aluminium materials Preparation for connecting welding torches with a liner Push forward the capillary tube on the wire feed side in the direction of the Euro torch...

Страница 36: ...lding current connection socket MIG MAG welding Workpiece connection 7 Workpiece Insert the central plug for the welding torch into the central connector and screw together with crown nut Insert the p...

Страница 37: ...in an unpredictable manner Welding wire can be conveyed at very high speeds and if conveyed incorrectly may escape in an uncontrolled manner and injure persons Before mains connection set up the comp...

Страница 38: ...ly fasten the wire spool to the wire spool support Before you start working always check the wire spool is securely fastened Standard D300 wire spool holder can be used Adapters see 9 chapter are requ...

Страница 39: ...xing the clamping unit and setting the pressure 4 Clamping unit 5 Wire feed roller see the Wire feed roller overview table Rotate the tommy by 90 clockwise or anti clockwise tommy locks into place Fol...

Страница 40: ...M EFEED see 10 chapter Wire feed roller overview table Material Diameter Colour code Groove form mm inch Steel Stainless steel Brazing 0 6 023 monochrome light pink V groove 0 8 030 white 0 9 1 0 035...

Страница 41: ...till slip through if the wire spool jams Set the contact pressure of the front rollers in wire feed direction to a higher value The inching speed is infinitely adjustable by simultaneously pressing th...

Страница 42: ...e found on a sticker near the wire drive Version 1 left hand mounting Version 2 right hand mounting Figure 5 16 Automatic inching stop Touch the welding torch against the workpiece during inching Inch...

Страница 43: ...re if required 5 3 5 Welding task selection 5 3 5 1 Basic welding parameters You can only change the JOB number when no welding current is flowing 2 1 3 4 Figure 5 18 Item Symbol Description 0 1 JOB L...

Страница 44: ...ign and function MIG MAG welding 44 099 005403 EW501 18 08 2016 5 3 5 2 Choke effect dynamics Setting range 40 Arc hard and narrow deeper fusion penetration 40 Arc soft and wide ENTER EXIT 3s Figure 5...

Страница 45: ...l up welds without the Christmas tree technique when selecting program 1 the relevant superPuls variant depending on the material is activated as well The required superPuls parameters are defined ex...

Страница 46: ...Design and function MIG MAG welding 46 099 005403 EW501 18 08 2016 5 3 5 4 Burn back ENTER EXIT 3s Figure 5 21 Display Setting selection menu burn back Set burn back...

Страница 47: ...ion i e the user need only specify the operating point by setting the required wire speed for example and the digital system will calculate the optimum values for welding current and voltage operating...

Страница 48: ...rial thickness display Set the material thickness as appropriate e g 5 mm Switch to the wire speed display The resulting wire speed will be shown e g 8 4 m min Figure 5 24 5 3 6 3 Arc length correctio...

Страница 49: ...0 254 12 0 255 9 5 256 7 0 Ar 80 90 189 17 0 179 12 0 180 9 5 181 6 0 CrNi Ar 91 99 251 12 0 252 12 0 253 6 0 You can make use of these properties after selecting the forceArc process As with pulse ar...

Страница 50: ...ood root formation and secure sidewall fusion Un alloyed and low alloy steels Manual and automated applications rootArc welding up to Wire mm 0 6 0 8 0 9 1 1 2 1 6 Material Gas JOB JOB JOB JOB JOB JOB...

Страница 51: ...so be changed if required 5 3 9 1 Explanation of signs and functions Symbol Meaning Press torch trigger Release torch trigger Tap torch trigger press briefly and release Shielding gas flowing I Weldin...

Страница 52: ...g gas is expelled gas pre flows Wire feed motor runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current flows Change over to pre selected wire speed S...

Страница 53: ...c ignites after the wire electrode makes contact with the workpiece welding current flows Start the super pulse function beginning with main program PA The welding parameters change at the specified t...

Страница 54: ...feed motor runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current is flowing start program PSTART for the time tstart Slope to main program PA Step...

Страница 55: ...e electrode makes contact with the workpiece welding current is flowing start program PSTART spot time starts Slope to main program PA After the set spot time elapses slope goes to end program PEND Wi...

Страница 56: ...orkpiece welding current is flowing start program PSTART for the time tstart Slope on main program PA Start the super pulse function beginning with main program PA The welding parameters change at the...

Страница 57: ...runs at creep speed Arc ignites after the wire electrode makes contact with the workpiece welding current flows Change over to pre selected WF speed main program PA Step 2 Release torch trigger no ef...

Страница 58: ...ntact with the workpiece welding current flows Start the super pulse function beginning with main program PA The welding parameters change at the specified times between main program PA and the reduce...

Страница 59: ...ing processes alternate between the process PA stored in the JOB and the opposite process PB at the specified times t2 and t3 If a standard process is stored in the JOB this means that there is a perm...

Страница 60: ...time tSTART elapses and at the latest when the torch trigger is released Tapping1 can be used to change over to the reduced main program PB Repeated tapping will switch back to the main program PA St...

Страница 61: ...Slope on main program PA The slope on main program PA is given at the earliest after the set time tSTART elapses and at the latest when the torch trigger is released Tapping pressing the torch trigge...

Страница 62: ...rting with process PA The welding processes alternate between the process PA stored in the JOB and the opposite process PB at the specified times t2 and t3 If a standard process is stored in the JOB t...

Страница 63: ...g start program PSTART for the time tstart Step 2 Release torch trigger Slope on main program PA Start the super pulse function beginning with main program PA The welding parameters change at the spec...

Страница 64: ...non synergic It is only possible to change the JOB number when no welding current is flowing With wire feed speeds less than 8 m min select JOB 188 With wire feed speeds over 8 m min select JOB 187 E...

Страница 65: ...ion End program PEND minimisation of end craters via targeted heat reduction The programs include the parameters wire speed operating point arc length correction slope times program duration etc Figur...

Страница 66: ...pre flow time 0 0s to 20 0s 2 2 PSTART Wire speed relative Arc length correction 1 to 200 9 9V to 9 9V 3 3 Duration 0 0s to 20 0s 4 4 Slope duration from PSTART to PA 0 0s to 20 0s 5 5 PA Wire speed a...

Страница 67: ...ecial Figure 5 48 Basic parameters Welding parameter Meaning explanation Setting range GASstr Gas pre flow time 0 0s to 20 0s GASend Gas post flow time 0 0s to 20 0s RUECK Wire burn back length 2 to 5...

Страница 68: ...tion Setting range DVstart Wire speed 0 to 200 ustart Arc length correction 9 9V to 9 9V tstart Duration 0 0s to 20s PA main program Welding parameter Meaning explanation Setting range Setting the wir...

Страница 69: ...tion 0 0s to 20s PA main program Welding parameter Meaning explanation Setting range tS1 Slope duration from PSTART to PA 0 0s to 20s DV3 Setting the wire speed 0 to 200 t2 Duration 0 1s to 20s tS3 Sl...

Страница 70: ...ponents Program switching JOB switching Program Operating mode Welding process superPuls Wire speed Voltage correction Dynamics M3 7x Wire feeder control Yes Yes P0 Yes Yes Yes P1 15 Yes R20 Remote co...

Страница 71: ...igure 5 52 Example 3 Aluminium welding of different sheet metal thicknesses non latched or latched special Figure 5 53 Up to 16 programs PA0 to PA15 can be defined An operating point wire speed arc le...

Страница 72: ...eters can only be made when the key switch is in position 1 Figure 5 54 Select program number 5 3 13 MIG MAG automatic cut out The welding machine ends the ignition process or the welding process with...

Страница 73: ...ol Description 0 1 Welding torch function changeover switch special welding torch required Changing over programs or JOBs Infinite adjustment of welding performance 5 3 15 2 Switching between Push Pul...

Страница 74: ...1 Selection ENTER Enter the menu Keep the welding parameters push button pressed for 3 s NAVIGATION Navigate the menu Select parameters by pressing the welding parameters push button Set or change th...

Страница 75: ...special parameters description 1 No JOB dependent program limit 2 9 JOB dependent program limit for max selectable programs For machine versions with pulsed arc welding procedures only Change welding...

Страница 76: ...t for welding current 5 Connection socket welding current TIG welding Workpiece connection 6 Workpiece Insert the central plug for the welding torch into the central connector and screw together with...

Страница 77: ...tip onto the workpiece and press the torch trigger liftarc current flowing regardless of the main current set b Incline the torch over the torch gas nozzle to produce a gap of approx 2 3 mm between th...

Страница 78: ...ymbol Meaning Press torch trigger Release torch trigger Tap torch trigger press briefly and release Shielding gas flowing I Welding output Gas pre flows Gas post flows Non latched Special non latched...

Страница 79: ...cial non latched Figure 5 62 Selection Select non latched special mode Step 1 Press and hold torch trigger Shielding gas is expelled gas pre flows The arc is ignited using liftarc Welding gas flows wi...

Страница 80: ...ting mode Step 1 Press and hold torch trigger Shielding gas is expelled gas pre flows The arc is ignited using liftarc Welding current flows with pre selected setting Step 2 Release torch trigger no e...

Страница 81: ...en at the earliest after the set time tSTART elapses and at the latest when the torch trigger is released Tapping can be used to switch to the reduced main program PB Repeated tapping will switch back...

Страница 82: ...A 0 s to 20 s 5 PA main program Welding current absolute 5 A to 550 A 6 Duration PA 0 01 s to 20 0 s 7 PB reduced main program Welding current 1 to 100 8 Duration reduced main program 0 01 s to 20 0 s...

Страница 83: ...welding current MMA welding Workpiece connection 3 welding current connection socket MMA welding electrode holder connection 4 Park socket polarity selection plug Retainer for the polarity selection...

Страница 84: ...Design and function MMA welding 84 099 005403 EW501 18 08 2016 5 5 2 Welding task selection EXIT 3s Figure 5 67 5 5 3 Arcforce Figure 5 68...

Страница 85: ...om annealing If the electrode sticks in spite of the Arcforce device the machine automatically switches over to the minimum current within about 1 second to prevent the electrode from overheating Chec...

Страница 86: ...7 Interfaces for automation WARNING Do not carry out any unauthorised repairs or modifications To avoid injury and equipment damage the unit must only be repaired or modified by specialist skilled pe...

Страница 87: ...er 1 must be unplugged on PCB M320 1 in the welding machine Contact open welding current off F Output 0 V Reference potential G P Output I 0 Power relay contact galvanically isolated max 15 V 100 mA H...

Страница 88: ...ification 0 V 10 V wire feed speed E Output Reference potential 0 V F S Input Welding power start stop S1 G Input Control voltage specification 0 V 10 V arc length correction P Input Activation of con...

Страница 89: ...y be destroyed due to high frequency ignition pulses Interface SECINT X10USB must be connected between the PC and the welding machine The connection must only be made using the cables supplied do not...

Страница 90: ...rograms 1 15 The welding parameters can be displayed but not changed in the control s function sequence No welding task switching JOB block operation P16 possible No change of special parameters excep...

Страница 91: ...e menu Press the right parameter selection button switch machine off and on again ENTER B A A l 0 l 0 EXIT B NAVIGATION A B A Figure 5 73 Display Setting selection Ramp time for wire inching 0 normal...

Страница 92: ...ms JOB list changeover 0 task oriented JOB list 1 actual JOB list Ex works 2 actual JOB list JOB changeover activated via accessories Lower limit remote JOB changeover Lowest JOB that can be selected...

Страница 93: ...program PSTART down slope program PB and end program PEND can be set relative to the main program PA or in an absolute manner as desired 0 Relative parameter setting ex factory 1 Absolute parameter se...

Страница 94: ...h function changeover switch see 4 2 1 chapter Programs can only be switched when the changeover switch is in the program position Programs can be switched by means of a connected remote control or sp...

Страница 95: ...welding in this program can only be carried out with these values To allow the welder also to perform wire and voltage correction in program mode the correction mode must be switched on and limit valu...

Страница 96: ...rs advanced settings 96 099 005403 EW501 18 08 2016 3s EXIT 4s Figure 5 75 If the user is inactive for about 5 seconds the pre set values will be applied and the display switches back to the program d...

Страница 97: ...time has elapsed The program then switches automatically to absolute program 4 Accessory components such as remote controls or special torches may not be connected Program switching at the wire feed...

Страница 98: ...latest when the torch trigger is released Tapping pressing briefly and releasing within 0 3 sec can switch to other programs Programs PA1 to PA9 are possible 3rd cycle Press and hold torch trigger Slo...

Страница 99: ...e feed units with key switches optional see 5 9 chapter must be configured as masters P10 1 The wire feed configured as the master is active after the welding machine is switched on There are no other...

Страница 100: ...the target JOBs in sequence and change the parameters individually Set special parameter P13 to the lower limit and Set special parameter P14 to the upper limit of the target JOBs Set Program or Up Do...

Страница 101: ...P12 1 Enable block JOB mode special parameter P16 1 Change to block JOB mode by selecting one of the special JOBs 129 130 or 131 Simultaneous operation with interfaces such as RINT X12 BUSINT X11 DVI...

Страница 102: ...e MIG MAG standard welding pulse arc welding at the wire feed unit control or the welding machine control P18 0 Program 0 To select the operating mode and welding type at the wire feed unit Program 1...

Страница 103: ...tting in contrast to the individual setting the parameter values are saved in the JOB With the individual setting the parameter values are identical for all JOBs except for special JOBs SP1 SP2 and SP...

Страница 104: ...60 m 8 m ex works Lead resistance 2 Lead resistance for the second welding circuit 0 m 60 m 8 m ex works Only qualified service personnel may change the parameters Only qualified service personnel may...

Страница 105: ...welding torch With other hose package lengths it is necessary to carry out a voltage correction to optimise welding properties The voltage correction value can be set close to zero by means of realig...

Страница 106: ...ent measurement Applying slight pressure put the welding torch in place with the contact tip on a clean purged location on the workpiece and then press the torch trigger for approx 2 seconds A short c...

Страница 107: ...who is able to implement the required safety procedures In the event of failure of any one of the following tests the machine must not be operated again until it has been repaired and a new test has b...

Страница 108: ...Wheels and their securing elements Transport elements strap lifting lugs handle Other general condition 6 3 1 2 Functional test Operating message safety and adjustment devices Functional test Welding...

Страница 109: ...4th 2021 used electric and electronic equipment may no longer be placed in unsorted municipal waste It must be collected separately The symbol depicting a waste container on wheels indicates that the...

Страница 110: ...pray with anti spatter spray and replace if necessary Setting the spool brake see 5 3 3 5 chapter Check settings and correct if necessary Setting pressure units see 5 3 3 4 chapter Check settings and...

Страница 111: ...defective inform Service 6 x Shielding gas error Check shielding gas supply for machines with shielding gas monitoring 7 x Secondary overvoltage Inverter error inform Service 8 x Earth fault between w...

Страница 112: ...message will disappear once the error has been rectified b The error message can be reset by pressing a push button Welding machine control Push button RC1 RC2 Expert Expert 2 0 CarExpert Progress M3...

Страница 113: ...the factory settings All customised welding parameters that are stored will be replaced by the factory settings 7 3 1 Resetting a single JOB EXIT 3s ENTER 3s ENTER 3s Figure 7 1 Display Setting select...

Страница 114: ...ill be ended when no changes are done after 3 sec 7 4 General operating problems 7 4 1 Automation interface WARNING No function of the external interrupt equipment emergency stop switch If the emergen...

Страница 115: ...nt circuit Coolant tank and quick connect coupling of coolant supply and return are only fitted in machines with water cooling To vent the cooling system always use the blue coolant connection which i...

Страница 116: ...ding 4 min pause Open circuit voltage 79 V Mains voltage tolerances 3 x 400 V 25 to 20 Frequency 50 60 Hz Mains fuse safety fuse slow blow 3 x 16 A Mains connection lead H07RN F4G2 5 Maximum connected...

Страница 117: ...10 Coolant 20 C 9 3 l 094 006256 00000 KF 37E 200 Coolant 20 C 200 l 094 006256 00001 AK300 Wire spool adapter K300 094 001803 00001 DM 842 Ar CO2 230bar 30l D Pressure regulator with manometer 394 00...

Страница 118: ...9POL Program changeover remote control 090 008263 00000 PHOENIX RF11 19POL 5M Foot operated remote control for PHOENIX EXPERT 094 008196 00000 RA5 19POL 5M Remote control e g connection cable 092 0014...

Страница 119: ...4R 1 0 MM 0 04 INCH BLUE Drive roll set 37 mm 4 rolls V groove for steel stainless steel and brazing 092 002770 00010 FE 4R 1 2 MM 0 045 INCH RED Drive roll set 37 mm 4 rolls V groove for steel stain...

Страница 120: ...nurled for flux cored wire 092 002848 00008 FUEL 4R 1 0 MM 0 04 INCH BLUE ORANGE Drive roll set 37 mm 4 rolls V groove knurled for flux cored wire 092 002848 00010 FUEL 4R 1 2 MM 0 045 INCH RED ORANGE...

Страница 121: ...1 4370 Ar 97 5 CO2 2 5 M12 0 8 31 Standard GMAW puls CrNi 18 8 1 4370 Ar 97 5 CO2 2 5 M12 1 0 32 Standard GMAW puls CrNi 18 8 1 4370 Ar 97 5 CO2 2 5 M12 1 2 33 Standard GMAW puls CrNi 18 8 1 4370 Ar 9...

Страница 122: ...andard GMAW puls AlMg Ar 70 He 30 I3 1 6 82 Standard GMAW puls AlSi Ar 100 I1 0 8 83 Standard GMAW puls AlSi Ar 100 I1 1 0 84 Standard GMAW puls AlSi Ar 100 I1 1 2 85 Standard GMAW puls AlSi Ar 100 I1...

Страница 123: ...2 Brazing CuAl Ar 100 I1 0 8 123 Brazing CuAl Ar 100 I1 1 0 124 Brazing CuAl Ar 100 I1 1 2 125 Brazing CuAl Ar 100 I1 1 6 126 Gouging 127 TIG Liftarc 128 MMA 129 Special JOB 1 Free JOB 130 Special JOB...

Страница 124: ...i1 G4Si1 CO2 100 C1 1 2 187 Standard GMAW puls G3Si1 G4Si1 Ar 82 CO2 18 M21 188 Standard GMAW puls G3Si1 G4Si1 Ar 82 CO2 18 M21 189 forceArc forceArc puls G3Si1 G4Si1 Ar 82 CO2 18 M21 0 8 190 forceArc...

Страница 125: ...i1 G4Si1 Ar 82 CO2 18 M21 0 8 237 Metal flux cored wire G3Si1 G4Si1 Ar 82 CO2 18 M21 1 0 238 Metal flux cored wire G3Si1 G4Si1 Ar 82 CO2 18 M21 1 2 239 Metal flux cored wire G3Si1 G4Si1 Ar 82 CO2 18 M...

Страница 126: ...rc forceArc puls metal flux cored wire G3Si1 G4Si1 Ar 82 CO2 18 M21 1 2 293 forceArc forceArc puls metal flux cored wire G3Si1 G4Si1 Ar 82 CO2 18 M21 1 6 294 forceArc pulsea G3Si1 G4Si1 Ar 82 CO2 18 M...

Страница 127: ...Arc coldArc puls CrNi 19 12 3 Nb 1 4576 Ar 97 5 CO2 2 5 M12 1 6 330 coldArc coldArc puls CrNi 18 8 Mn 1 4370 Ar 97 5 CO2 2 5 M12 0 8 331 coldArc coldArc puls CrNi 18 8 Mn 1 4370 Ar 97 5 CO2 2 5 M12 1...

Страница 128: ...Appendix B Overview of EWM branches 128 099 005403 EW501 18 08 2016 12 Appendix B 12 1 Overview of EWM branches...

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