www.euradrives.eu
E800 – Rev.01 -EN- SOFT Rev. 2.04
© 2017 EURA Drives GmbH
Safety instructions Installation
& operating manual
FREQUENCY INVERTER
E800
0,2kW – 110kW (IP20)
ENGLISH
Страница 1: ...www euradrives eu E800 Rev 01 EN SOFT Rev 2 04 2017 EURA Drives GmbH Safety instructions Installation operating manual FREQUENCY INVERTER E800 0 2kW 110kW IP20 ENGLISH...
Страница 2: ...oup 300 Digital I O configuration 43 11 Parametergruppe 400 Analogue I O channel configuration 47 12 Parameter group 500 Fixed frequency automatic cycling frequencies 51 13 Parameter group 600 DC Bake...
Страница 3: ...e inverter Anybody who operates the inverter or the machine equipped with inverter must have access to this operation manual and must become familiar with drives technology especially regarding safety...
Страница 4: ...electrical electronic drive systems These professionals are in condition to judge assigned duties and resulting risks Specified application of frequency inverters The inverters reported in this manual...
Страница 5: ...inverters are stored or out of use for more then one year DC capacitors may lose their capacity Please contact the inverter manufacturer for reformatting procedure Installation of the inverter DANGER...
Страница 6: ...designed for steady state installation using fixed wiring It is not allowed to use power plug or similar mobile connection Depending on different EMC filter arrangements the leakage current to ground...
Страница 7: ...omponents used inside the inverter may impact measurement accuracy o may become destroyed All EURA inverters have to pass the insulation test according to EN15178 during the final test procedure on th...
Страница 8: ...proper protecting cages IMPACT ON DIFFERENTAL CURRENT BRAKERS Differential current braker FI The use of frequency inverters may delay or even inhibit the trigger of differential current brakers For li...
Страница 9: ...y The inverter may be enabled for multiple automatic restart attempts in case of fault delayed restart is possible Unpredictable systems reactions may become the result of internal inverter defects Th...
Страница 10: ...kes is mandatory Measurements on inverter input and output Current and voltage may have no sinus shaped waveform on inverters input output side If improper testing instruments are used the result may...
Страница 11: ...ng barrier or similar Connect all metal parts grounding cables cable shields on one central point using the blank mounting plate as contact area Use 10mm2 cables for potential equalization star connec...
Страница 12: ...ER BUSSMANN L L C Class T Fuse JJS 15 or equivalent For Models of Frame Size E800 0030T3UBR E800 0037T3UBR E800 0040T3UBR Suitable For Use On A Circuit Capable Of Delivering Not More Than 5 000 rms Sy...
Страница 13: ...e 0002 0004 0007 Motor power kW 0 2 0 4 0 75 Codierung siehe Typen bersicht Power supply S2 Singlephase 220 230 VAC 15 T3 Threephase 400 460 VAC 15 Motor rated power Typ Serial Inverter class E800 EMC...
Страница 14: ...on a constructional base heatsink with the keypad integrated on the cover not removable framesize E1 E6 Inverter with power range from 18 5 to 90 kW Steel panel power and control terminals inside wit...
Страница 15: ...2 Product data Product range Appearance of an E800 Size E8 inverter E800 Rev 01 EN SOFT Rev 2 04 2015 EURADRIVES EUROPE GmbH 12...
Страница 16: ...le offset gain to concatenate mathematically each other Analogue outputs 2 1 analogue output channels both programmable in gain different functions to assign 0 10V 0 20 mA Digitale outputs 2 1 digital...
Страница 17: ...00W Inverter 400V 3 Phase Model Rated power Current Size Enclosure Dimensions WxHxD mm BR Chopp Minimum brake resistor value E800 0002 T3 0 2 kW 0 6 A E1 E800 0004 T3 0 4 kW 1 A E1 E800 0005 T3 0 55 k...
Страница 18: ...ust be guaranteed to keep all operating conditions within the specified limits Framesize Mounting 30kw A 150mm B 50mm 30kw A 200mm B 75mm A B B A INVERTER Distances for mounting in cabinet Fans All in...
Страница 19: ...rter all safety rules reported in the first chapter of this manual are to observe Power terminals There are different arrangements for power terminals depending on inverter size and number of input ph...
Страница 20: ...4 Electrical wiring of E800 inverters 400V Threephase 0 75 0 55 kW Framesize E1 0 75 11 kW Framesize E2 E5 15 22 kW Framesize E6 E800 3000 Rev 04 EN SOFT Rev 3 04 2014 EURADRIVES EUROPE GmbH 17...
Страница 21: ...resistor especially in sense of continuous power and peak power depends on the application inertia speed brake cycle rate EURADRIVES accessories program offers special resistors for all kind of applic...
Страница 22: ...JS50 E800 0220 T3 54 16 63A 60A JJS60 E800 0300 T3 72 25 80A 80A JJS80 E800 0370 T3 85 35 90A JJS90 E800 0450 T3 110 35 125A 125A JJS125 E800 0550 T3 132 50 160A 175A JJS175 E800 0750 T3 180 95 200A 2...
Страница 23: ...control board Two different configurations of control terminals and control boards are available depending on inverter frame size Inverter Size E1 E6 0 20 22 kW Inverter Size C3 C6 30 90 kW E800 3000...
Страница 24: ...puts 12 BIT Programmable analogue input 2 Set point current voltage input for configuration see Hardware configuration of I O channels F406 F411 F419 0 20 mA GND Analogue GROUND Microprocessor ground...
Страница 25: ...ommended Set parameter F160 1 Analogue speed reference 0 10V potentiometer through input channel AI1 Set F203 1 START STOP command and inversion through terminal signals set F208 2 two wire control Fa...
Страница 26: ...on inverter size E1 E6 Different functions can be assigned to these inputs programming the parameter F316 F320 description see chapter 10 Parameter group 300 Configuration of digital I O channels Att...
Страница 27: ...nding parameter setting For software parameter setting see 11 Parameter group 400 Configuration of analogue I O channels AI1 Voltage signal input 0 10V AI2 Voltage Current signal input to configure fo...
Страница 28: ...oad 2A 230V F300 DO1 Digital output OPEN COLLECTOR referred to CM U High 24V max sink current 100mA F301 Analogue output channels E1 E6 One analogue output channels is available on inverters E800 SIZE...
Страница 29: ...d to one single digital input only no multiple inputs for same function allowed If a function is already assigned to a certain input due to factory set this assignment must be deleted set function cod...
Страница 30: ...ng see 11 Parameter group 400 Configuration of analogue I O channels AI1 Voltage Current signal programmable for 0 5V 0 10V 0 20 mA For 4 20 mA offset to set via software parameter F400 F402 factory d...
Страница 31: ...ware for voltage or current signal mode signal configuration via parameter 423 426 function assignation code in parameter F431 Hardware configuration is necessary for AO1 only voltage current mode sel...
Страница 32: ...is used to cycle through all programmed content including configuration parameter level Configuration parameter on display have always a leading F Faults are displayed with the respective error code F...
Страница 33: ...ed after START command is given 0 Dead band during rotation direction change A100 U100 b o y L H Operating parameters in START STOP mode Motor current Motor voltage DC voltage Temperature PID controll...
Страница 34: ...number refers to a configuring parameter Once on parameter level the keys are used to flip through parameters key toggles between single and multi parameter step If is on single mode is selected if o...
Страница 35: ...Default setting 8 F109 Start frequency Hz Range 0 00 10 00 Hz Default setting 0 00 Hz F110 Start frequency duration sec Range 0 0 10 0 sec Default setting 0 0 sec The inverter always starts running wi...
Страница 36: ...ncy the drive system operates in constant torque above it works with constant power ATTENTION Wrong setting of the Knee Frequency may destroy the motor F120 Dead time during reversion sec Range 0 0 30...
Страница 37: ...setting 0 00 Hz F128 F130 Cut Off frequency window A B Hz Range 2 5 Hz Default setting 0 0 Hz Cut Off frequency to avoid resonance problems the inverter transits during accel decel ramps through this...
Страница 38: ...r status ZZZZ DC Voltage u VVV Heatsink temperature H TTT Calculated speed L sss Decimal point to indicate values above 999 two decimal points for values above 9999 PID controller Set Point normalized...
Страница 39: ...is F151 F140 User defined frequency F1 Range 0 F142 Default setting 1 00 F141 Assigned motor voltage V1 Range 0 100 Default setting 4 F142 User defined frequency F2 Range F140 F144 Default setting 5 0...
Страница 40: ...e fluctuation It may stretch the decelaration phase therefore it can be deactivated during deceleration only F154 2 F155 Internal value for secondary speed reference Range 0 F111 Default setting 0 F15...
Страница 41: ...ference F113 with automatic memory 1 Analogue input AI1 2 Analogue input AI2 3 Pulse input OP1 4 Fix frequencies terminal control digital inputs 5 same as 1 F113 but no memory 6 Potentiometer in keypa...
Страница 42: ...nce channel using AI1 or AI2 Selection 0 referred on F max 1 referred on the primary speed channel X Default setting 0 F206 Range for secondary speed ref Y Range 0 100 Default setting 100 In case of c...
Страница 43: ...nalogue input AI1 2 Extern Analogue input AI2 4 Fix frequency selection 5 PID controller 6 Keypad potentiom 0 Internal digital set with memory 1 External Analogue input AI1 2 Extern Analogue input AI2...
Страница 44: ...ers F316 F323 Assigning code for OPxx FWD 15 REV 16 X 17 see chapter Parameter group 300 Digital I O configuration F208 1 Two wire Type 1 Truth table K1 START forward default on OP3 K2 START reverse d...
Страница 45: ...er on autostart Power on autostart works only with F208 0 dynamic start command F214 1 will cause an automatic reset in case of inverter error F217 is the delay time for error reset while F215 works a...
Страница 46: ...rter in DC Brake mode 7 Rampset 2 selection Second Accel Decel ramp set has been selected 8 Reserve 9 Reserve 10 Inverter overload WARNING In case of inverter overload a warning is set after half the...
Страница 47: ...resholds for signalling through programmable digital outputs function assignation 2 3 Hysteresis to subtract from threshold value Current threshold F310 Stromschwelle A Range 0 1000 A Default setting...
Страница 48: ...programmed frequencies are selectable see table below 300 1 7 RESET General reset error reset same as STOP RESET on keypad 8 STOP DISABLE Free STOP system stops with inertia logical inversion F324 9 E...
Страница 49: ...Fixed frequency 13 F516 F531 F546 F577 1 1 1 0 Fixed frequency 14 F517 F532 F547 F578 1 1 1 1 Fixed frequency 15 F518 F533 F548 F579 Please note If F500 1 binary selection K1 K4 for direct selection v...
Страница 50: ...he range limits in Rules 0 100 1 0 2 100 example F401 0 F403 2 then 100 signal the range between upper and lower limit correspond to 100 100 reference In this case 0 10V input signal corresponds to 50...
Страница 51: ...er factor AI3 Range 0 1 10 0 Default setting 0 10 F418 0 HZ Dead band 0 Hz AI1 Range 0 0 50V Default setting 0 00 F419 0 HZ Dead band 0 Hz AI2 Range 0 0 50V Default setting 0 00 F420 0 HZ Dead band 0...
Страница 52: ...ng 5 00V F465 Assignation input level 2 Range F463 F467 Default setting 1 50 F466 input level 3 for AI1 Range F464 F402 Default setting 8 00V F467 Assignation input level 3 Range F465 F403 Default set...
Страница 53: ...utput frequency assigned to minimum output signal on AO2 Range 0 0 F429 Default setting 0 05 Hz F429 Inverter output frequency assigned to maximum output signal on AO2 Range F428 F111 Default setting...
Страница 54: ...ep last valid frequency Default setting 0 Programming of the individual fixed frequencies Acceleration ramp fixed frequencies 1 15 0 1 3000sec default Deceleration ramp fixed frequencies 1 15 0 1 3000...
Страница 55: ...his function allow to program a motor current threshold If motor current reaches the threshold F608 during acceleration the acceleration ramp will hold on until current drops below the limit If curren...
Страница 56: ...ed frequency 1 Max frequency 2 Last frequency and direction 3 Max frequency and last direction Default setting 0 F615 Scan speed Range 1 100 Default setting 20 F619 Timeout Scan process Range 0 0 3000...
Страница 57: ...n The analogue signal value is below the lower limit programmed in F4xx parameters Inspect control cabling Insert correct parameters for analogue signal lower limit Measure reference signal source nP...
Страница 58: ...phase inverter framesize E1 do not have fan control mode selection fan is always ON when inverter on power supply Inverter Motor over load protection Free programmable threshold values for warning and...
Страница 59: ...erature OH F723 Overload OL1 Protection functions configuration Activation of phase loss under voltage and temperature monitoring F724 Input phase loss monitoring Selection 0 deactivated 1 activated D...
Страница 60: ...lower limits for analogue input signals set in parameters F400 F406 Heatsink over temperature warning message via digital output function code 16 F745 Warning threshold Range 0 100 Default setting 80...
Страница 61: ...motor nameplate data in F801 F805 and F810 the process can be started in the following way Set F800 1 press key The automatic process starts now TEST shown on display after a few seconds the motor wi...
Страница 62: ...106 6 PMM control algorithm selected F870 Motor feed back electrical force V 1000 rpm F871 Induktivity D axis Ohm F872 Induktivity Q axis Ohm F873 Stator resistance Ohm Phase F876 Idling current rated...
Страница 63: ...me out Range 0 0 3000 sec Default 0 0 sec F905 Modbus Timeout To stop the system in case modbus command is missing within the timeframe set in F905 CE on the display shows MODBUS time out F905 0 Timeo...
Страница 64: ...FA05 inverter will be disabled nP on display Polarity FA06 PID controller polarity Selection 0 Positive 1 Negative Default setting 1 Sleep mode FA07 Automatic sleep mode Selection 0 activated 1 disact...
Страница 65: ...17 Parameter group A00 PID controller parameter E800 Rev 01 EN SOFT Rev 2 04 2015 EURADRIVES EUROPE GmbH 63 PID controller structure...
Страница 66: ...and it keeps the output frequency constant The FA29 parameter is used also for starting stopping the fixed speed pump see below Emergency functions Emergency condition is triggered through specific te...
Страница 67: ...e input value check F331 Analogue value on AI1 0 4096 F332 Analogue value on AI2 0 4096 F333 Analogue value on AI3 0 4096 Digital output stimulation Analogue output stimulation F335 Relais output stim...
Страница 68: ...E800 Rev 01 EN SOFT Rev 2 04 2017 EURA Drives GmbH Tel 49 40 589 7950 0 Fax 49 40 589 7950 29 EURA Drives GmbH M hlenweg 143 22844 Norderstedt Germany www euradrives eu...
