epm
Maintenance, Service
December 2004 Edition
Operating Manual CIG compact TMS Duplex Automatic Soldering Machine
Page 8-1
8
Maintenance, Service
Table of Contents Chapter 8
Page
8.1
Introduction...................................................................................................................8-3
8.1.1
Personnel Qualifications .......................................................................8-3
8.1.2
Safety Specifications.............................................................................8-3
8.1.3
Fundamental Rules...............................................................................8-4
8.2
Maintenance and Service List .....................................................................................8-5
8.3
Machine Servicing ........................................................................................................8-7
8.4
Coding ...........................................................................................................................8-8
8.4.1.1
Checking the Bar Code Label...............................................................8-8
8.4.1.2
Cleaning the Barcode Reader ..............................................................8-8
8.4.1.3
Checking the Lock Coils of the Barcode Reader..................................8-8
8.4.1.4
Binary Coding .......................................................................................8-8
8.5
Transport System .........................................................................................................8-9
8.5.1
Carrier Transport...................................................................................8-9
8.5.1.1
Lubricating the Chains ..........................................................................8-9
8.5.1.2
Carrier Hand-over Module, Machine ....................................................8-9
8.5.1.3
Chains Parallelism and Side Play.........................................................8-9
8.5.1.4
Cleaning of Transport Input Sensors..................................................8-10
8.5.1.5
Cleaning the Chains, Dismantling Them ............................................8-10
8.5.1.6
Assembling the Chains .......................................................................8-10
8.5.1.7
Checking the Carbon Brushes............................................................8-11
8.5.1.8
Checking the Sliding Clutch................................................................8-11
8.6
Pre-heating ..................................................................................................................8-12
8.6.1.1
Adjusting the Pyrometer .....................................................................8-12
8.6.1.2
Preheating, Cleaning the Glass Covers .............................................8-12
8.7
Atomizer Fluxer ..........................................................................................................8-12
8.7.1.1
Cleaning the Fluxer Drawer ................................................................8-12
8.7.1.2
Cleaning the Fluxer.............................................................................8-14
8.7.1.3
Checking the Spray Fluxer .................................................................8-15
8.7.1.4
Cleaning the Hose Pump....................................................................8-15
8.7.1.5
Flow Meter ..........................................................................................8-16
8.7.1.6
Cleaning the Exhaust Air Channel......................................................8-16
8.7.1.7
Changing the Fluxer Barrel.................................................................8-17
8.7.1.8
Removing Air from the Fluxer System................................................8-18
8.8
Solder Bath..................................................................................................................8-19
8.8.1.1
Dismantling and Installation of the Heaters ........................................8-19
8.8.1.2
Solder Level Check: Float Switch.......................................................8-20
8.8.1.3
Complete Solder Bath Cleaning, Annually .........................................8-20
8.8.1.4
Filling the Machine with Solder...........................................................8-22
8.8.1.5
Cleaning the Solder Bath....................................................................8-23
8.8.1.6
Wörthmann Wave (option)..................................................................8-23
8.8.1.7
Cleaning the Solder Pumps ................................................................8-24
8.8.1.8
Setting the Pump Shafts .....................................................................8-26
8.8.1.9
Solder Pump Motors ...........................................................................8-27
8.8.1.10
Changing the Solder Reel.................................................................8-28
8.9
Nitrogen .......................................................................................................................8-28
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