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Installation diagram - rack-type dishwasher, 300 racks/h left (steam version)

Installation diagram - rack-type dishwasher, 300 racks/h right (steam version)

LEGEND

HWI

Hot water inlet G 3/4”

CWI

Cold water inlet G 3/4”

D

Drain outlet G 1 1/2“

SO

Condensate discharge

SI

Steam inlet

V

CU steam outlet

EI

Power supply entry

EQ

Equipotential screw

XD

Pipe inlet for detergents

XP

Detergent probe arrangement

LEGEND

HWI

Hot water inlet G 3/4”

CWI

Cold water inlet G 3/4”

D

Drain outlet G 1 1/2“

SO

Condensate discharge

SI

Steam inlet

V

CU steam outlet

EI

Power supply entry

EQ

Equipotential screw

XD

Pipe inlet for detergents

XP

Detergent probe arrangement

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Содержание WTM165ERA

Страница 1: ...stics electric versions Page 14 C2 Main technical characteristics steam versions Page 16 C3 Characteristics of power supply Page 17 D TRANSPORT HANDLING AND STORAGE Page 18 D1 Introduction Page 18 D1 1 Transport Instructions for the carrier Page 18 D2 Handling Page 18 D2 1 Procedures for handling operations Page 18 D2 2 Translation Page 18 D2 3 Placing the load Page 18 D3 Storage Page 18 E INSTALL...

Страница 2: ...ains Page 46 G2 Starting Page 47 H GENERAL SAFETY RULES Page 48 H1 Introduction Page 48 H1 1 Protection devices installed on the machine Page 48 H1 1 1 Guards Page 48 H1 1 2 Safety devices Page 48 H1 2 Safety signs to be displayed on the machine Page 48 H2 Decommissioning Page 48 H3 Instructions for use and maintenance Page 48 H4 Improper use Page 49 H5 Residual risks Page 50 I NORMAL MACHINE USE ...

Страница 3: ...ure 15 Handling mechanical connection system Page 42 Figure 16 Handling electrical connection system Page 42 Figure 17 Detail of electrical connection Page 42 Figure 18 Examples of dishwasher and rack handling system couplings Page 43 Figure 19 Prewash module tank filters Page 46 Figure 20 Wash module tank filters Page 46 Figure 21 Rinse module tank filters Page 46 Figure 22 Prewash Page 46 Figure...

Страница 4: ...or endanger persons The manual must always be available to operators and carefully kept in the place where the machine is used so that it is immediately at hand for consultation in case of doubts or whenever required If after reading this manual there are still doubts regarding machine use do not hesitate to contact the Manufac turer or the authorized assistance centre to receive prompt and precis...

Страница 5: ...eliminates or reduces the risk it can be used alone or in combina tion with a guard Customer the person who purchased the machine and or who manages and uses it e g company entrepreneur firm Emergency stop device a group of components intended for the emergency stop function the device is activated with a single action and prevents or reduces damage to persons machines property animals Electrocuti...

Страница 6: ...t A5 Equipment identification How to identify the technical data To identify the technical data Figure 4 read the fac tory description of the product F Mod on the data plate identify the main machine data and consult the Table 1 Main technical characteristics performance and consumption electric versions Figure 4 Technical data identification Machine right ELX Made in EU 2011 F Mod WTM165ERA Comm ...

Страница 7: ... A declines any liability for possible inaccuracies contained in the manual if due to printing or translation errors Any supplements to the instruction manual the Cus tomer receives from the Manufacturer must be kept together with the manual of which they will form an integral part A8 Personal protection equipment Give below is a summary table of the Personal Protec tion Equipment PPE to be used d...

Страница 8: ...ons of the applicable European Directives or current regu lations in the country of use and obtain the required certifications The Manufacturer declines any liability for damage caused by arbitrary modifications and con versions carried out by the user or third parties For requests or for further information contact Electrolux Professional S p A Via Treviso 15 33170 Porde none Italy A11 Users of t...

Страница 9: ...quipped with various inserts offer practical and easy use for obtaining excellent washing results Rack handling inside the machine occurs automatically The electronic system enables complete supervision of the washing process The control panel also has a display that shows the operating parameters and signals any anomalies In this type of machine the rack is taken from the loading point to the unl...

Страница 10: ...his way the rinse water is collected in a tank and sent by means of a pump to two specific arms equipped with nozzles This considerably reduces water consumption during the conventional rinse phase The Duo rinse is only present in the modular rack type dishwashers B2 3 Prewash zone Water is sprayed on the dishes in the prewash zone through an upper and lower prewash arm system The purpose of this ...

Страница 11: ... 140 racks h Rack type dishwasher 165 racks h Wash Rinse Wash Rinse Rack type dishwasher 180 racks h Rack type dishwasher 200 racks h Prewash Wash Rinse Prewash Wash Rinse Rack type dishwasher 250 racks h Rack type dishwasher 300 racks h Prewash Wash Rinse Prewash Wash Rinse Possible drying zone added only at the machine outfeed after the rinse zone Rinse Drying Zone DT CU CU CU CU CU CU ...

Страница 12: ... 2 2 2 2 2 2 Capacity speed 1 racks h 80 90 110 130 160 180 Capacity speed 2 racks h 140 165 180 200 250 300 Air emission m3 h 180 180 180 180 180 180 Emitted air temperature C F 20 25 68 77 20 25 68 77 20 25 68 77 20 25 68 77 20 25 68 77 20 25 68 77 Water consumption l h 250 315 325 330 345 360 Equivalent sound pressure level Leq 5 dB A 70 70 70 70 70 70 Protection rating IPX5 IPX5 IPX5 IPX5 IPX5...

Страница 13: ...ntinuous e g 30 minutes rack washing and at least 15 minutes wait for racks Table 3 Technical data in min power configuration 5 The value could increase depending on the work station where measured 6 For versions without condensing unit CU deduct 42 kg 7 Only in versions with sanitization cycle In machines equipped with DT to determine the absorbed powers absorbed currents add the absorbed current...

Страница 14: ...left From left to right From right to left From left to right No speeds 2 2 2 2 2 2 Capacity speed 1 racks h 80 90 110 130 160 180 Capacity speed 2 racks h 140 165 180 200 250 300 Air emission m3 h 180 180 180 180 180 180 Emitted air temperature C F 20 25 68 77 20 25 68 77 20 25 68 77 20 25 68 77 20 25 68 77 20 25 68 77 Water consumption l h 250 315 325 330 345 360 Equivalent sound pressure level ...

Страница 15: ...04 1 IEC 60204 1 with the use of protection devices that ensure automatic cut off of the supply in case of isolation fault in the TN or TT systems or for IT systems the use of isolation controllers or differ ential current protection devices to activate automatic power disconnection an isolation control ler must be provided for indicating a possible first earth fault of a live part unless a protec...

Страница 16: ...rom the ground D2 2 Translation The operator must have a general view of the path to be followed stop the manoeuvre in case of hazardous situa tions D2 3 Placing the load Before placing the load make sure the path is free and that the floor is flat and can take the load D3 Storage The machine and or its parts must be stored and protected against damp in a non aggressive place free of vibrations an...

Страница 17: ...ition the machine in the required place Adjust the equipment by turning the special adjust able feet and making sure it is perfectly level both lengthwise and crosswise Figure 7 Feet adjustment Wear protective gloves and unpack the machine Carefully remove the protective film from the outer panels without tearing it to avoid leaving traces of glue E5 Disposal of packing All materials used for pack...

Страница 18: ...wash pump ABV Air Break Valve YV1 Air Gap filling solenoid valve 20 l min YV2 Duo Rinse tank drain solenoid valve YV3 Wash tank water filling solenoid valve 20 l min YV4 Wash pump discharge solenoid valve YV5 Wash tank drain solenoid valve YV6 Wash or prewash tank water filling solenoid valve 20 l min YV7 Wash or prewash pump discharge solenoid valve YV8 Wash or prewash tank drain solenoid valve Y...

Страница 19: ...ve YV5 Wash tank drain solenoid valve YV6 Wash or prewash tank water filling solenoid valve 20 l min YV7 Wash or prewash pump discharge solenoid valve YV8 Wash or prewash tank drain solenoid valve YV9 Prewash tank water filling solenoid valve 20 l min YV10 Prewash pump discharge solenoid valve YV11 Prewash tank drain solenoid valve YV12 Prewash tank water filling solenoid valve 20 l min YV13 Prewa...

Страница 20: ...nk drain solenoid valve YV6 Wash or prewash tank water filling solenoid valve 20 l min YV7 Wash or prewash pump discharge solenoid valve YV8 Wash or prewash tank drain solenoid valve YV9 Prewash tank water filling solenoid valve 20 l min YV10 Prewash pump discharge solenoid valve YV11 Prewash tank drain solenoid valve YV12 Prewash tank water filling solenoid valve 20 l min YV13 Prewash pump discha...

Страница 21: ...tank drain solenoid valve YV6 Wash or prewash tank water filling solenoid valve 20 l min YV7 Wash or prewash pump discharge solenoid valve YV8 Wash or prewash tank drain solenoid valve YV9 Prewash tank water filling solenoid valve 20 l min YV10 Prewash pump discharge solenoid valve YV11 Prewash tank drain solenoid valve YV12 Prewash tank water filling solenoid valve 20 l min YV13 Prewash pump disc...

Страница 22: ...ain solenoid valve YV6 Wash or prewash tank water filling solenoid valve 20 l min YV7 Wash or prewash pump discharge solenoid valve YV8 Wash or prewash tank drain solenoid valve YV9 Prewash tank water filling solenoid valve 20 l min YV10 Prewash pump discharge solenoid valve YV11 Prewash tank drain solenoid valve YV12 Prewash tank water filling solenoid valve 20 l min YV13 Prewash pump discharge s...

Страница 23: ...in YV7 Wash or prewash pump discharge solenoid valve YV8 Wash or prewash tank drain solenoid valve YV9 Prewash tank water filling solenoid valve 20 l min YV10 Prewash pump discharge solenoid valve YV11 Prewash tank drain solenoid valve YV12 Prewash tank water filling solenoid valve 20 l min YV13 Prewash pump discharge solenoid valve YV14 Prewash tank drain solenoid valve YV15 Prewash tank water fi...

Страница 24: ...G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement ...

Страница 25: ...let G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement ...

Страница 26: ...G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement ...

Страница 27: ...let G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement ...

Страница 28: ...G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement ...

Страница 29: ...let G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement ...

Страница 30: ...utlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Deterge...

Страница 31: ...in outlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Det...

Страница 32: ...utlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Deterge...

Страница 33: ...in outlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Det...

Страница 34: ...utlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Deterge...

Страница 35: ...in outlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Detergent probe arrangement LEGEND HWI Hot water inlet G 3 4 CWI Cold water inlet G 3 4 D Drain outlet G 1 1 2 SO Condensate discharge SI Steam inlet V CU steam outlet EI Power supply entry EQ Equipotential screw XD Pipe inlet for detergents XP Det...

Страница 36: ...par E6 2 Installation diagrams Figure 9 Hole for detergent probe E8 1 2 Liquid detergent dispensers Inside the wash tank there are two indents XD Ø 5 mm to be perforated for fitting a liquid detergent injec tor Figure 10 as already indicated also in par E6 2 Installation diagrams Figure 10 Arrangement for liquid detergent IMPORTANT Work on the electrical systems must only be carried out by a quali...

Страница 37: ...id connection connect the rinse aid dispenser pipe unscrewing plug T Figure 13 always paying attention to potential plumbing leaks tighten the clamps securely refit the electrical panel its cover and the front cover of the rinse module E8 2 Arrangement for electrical connection The electrical connection of the dispenser devices must be carried out by a specialised technician accord ing to that ind...

Страница 38: ...ding and then in the version with right rack loading Types of curtains on the machine Double short 1 Double long 2 Single short 3 Double long rounded 4 Single drawing 5 Important fasten the curtains with the flat part against the hook Rack type dishwasher 140 racks h Rack type dishwasher 165 racks h Rack type dishwasher 180 racks h 2 2 3 3 2 2 3 3 5 5 1 1 2 2 3 3 2 2 3 3 5 5 2 1 4 2 1 4 3 3 3 1 1 ...

Страница 39: ...rtain positioning on modular machines Rack type dishwasher 200 racks h Rack type dishwasher 250 racks h Rack type dishwasher 300 racks h Drying zone if provided for 2 1 4 2 1 4 3 3 3 3 2 2 2 2 2 2 3 3 3 3 3 3 2 2 2 2 2 2 3 3 3 3 3 3 3 3 ...

Страница 40: ...ed with a plug A Figure 16 to be used for carrying out the electrical connection of the rack handling systems Figure 16 Handling electrical connection system Whatever the type of system motor operated or not to be connected to the dishwasher proceed as follows unscrew plug A Figure 16 anticlockwise connect the rack handling system connector C Figure 17 to connector B of the dishwasher Figure 17 De...

Страница 41: ...ion proceed as follows release the previously operated red emergency mushroom push button turning or pulling it in order to disconnect its interlock restart the machine according to what is described in par I3 Daily activation of machine Figure 18 Examples of dishwasher and rack handling system couplings IMPORTANT The emergency switches installed on the machine do not exempt operators from diligen...

Страница 42: ...key is used to start a wash cycle at speed 2 This speed is recommended for washing medium dirty or not very dirty dishes When a speed is selected the corresponding key turns yellow Stop This key is used to stop a wash phase or drain clean ing cycle When the machine is carrying out the wash phase the key flashes yellow when it is carrying out a drain cleaning cycle the key flashes green F2 Accessor...

Страница 43: ...f the increase O Table 5 and decrease Q Table 5 keys After selecting the required accessory function it can be started by pressing the confirm key R Table 5 F3 Service alarms signalling Lighting up of the indicators listed below enables man agement of the following information emergency switch activated alarm door open alarm The display E Table 5 indicates the module with door open The rack has re...

Страница 44: ...erflow 2 flat fil ter s 3 and box strainer s 4 Figure 20 are fitted in the wash module Figure 20 Wash module tank filters Make sure the overflow 1 and the flat filter 2 are fitted in the rinse module Figure 21 Figure 21 Rinse module tank filters G1 2 2 Check the fitting of arms and curtains Make sure the upper and lower prewash Figure 22 wash Figure 23 and rinse Figure 24 arms are cor rectly fitte...

Страница 45: ...ording to that indicated in par E9 Fitting curtains Close the doors of the various machine modules only when all the parts previously described are correctly installed then start the dishwasher G2 Starting Open the water supply cocks Turn the main switch of the machine to I Press the On Off key Table 5 A Control panel ...

Страница 46: ...ing When the machine is no longer to be used make it unusable by removing the feed wiring from the power supply and the water connections H3 Instructions for use and maintenance Risks mainly of a mechanical thermal and electrical nature are present in the machine Where possible the risks have been neutralized directly by means of adequate design solutions or indirectly by using guards protection a...

Страница 47: ... personal protection equipment by operators specialized technicians and mainte nance personnel failure to use suitable accessories e g use of equipment ladders etc unsuitable for carrying out maintenance on equipment positioned inside the machine keeping combustible or flammable materials or in any case materials not compatible with or pertinent to the work near the machine incorrect machine insta...

Страница 48: ...witch accessing the rack handling system without stopping the machine by operating an emergency switch Use of improper clothing with loose parts e g necklaces scarves shawls ties etc or long hair not gathered which could get caught up in moving parts Normal use Maintenance Cleaning Burns The operator deliberately or unintentionally touches some com ponents inside the machine or dishes at the outfe...

Страница 49: ...re cor rectly fitted according to that indicated in par G1 2 Check the positioning of tank components and E9 Fitting curtains Make sure there are no foreign objects or materials not pertinent to the process on the conveyors and inside the machine Make sure there are no persons extraneous to the work or who are carrying out operations not com patible with dishwasher starting in the immediate vicini...

Страница 50: ...the racks in the machine clear the dishes of any food residuals and rinse them with cold or lukewarm water at a max temperature of 35 C 95 F using a manual prewash spray Arrange the dishes on the racks observing the follow ing Hollow containers such as cups glasses pots etc must be arranged with openings facing downwards to avoid collecting water inside Arrange dishes and pans on the racks followi...

Страница 51: ...ly Figure 28 Figure 28 Tank and filter cleaning At the end of cleaning operations refit the previ ously removed parts Close the machine door WARNING Failure to clean the filters when required will even tually make it impossible to do a wash cycle I3 7 Accessory functions To activate an accessory function make sure the machine is not in the wash phase if necessary press the Stop key B Table 5 Press...

Страница 52: ...ore turning the main switch to 0 Function Description DRAIN TANKS Complete emptying of all machine tanks DRAIN PREWASH Complete emptying of prewash tanks if present in machine DRAIN WASH Complete emptying of wash tank DRAIN DUO Complete emptying of DUO Rinse tank DRAIN AIR GAP Complete emptying of the Air gap DRAIN CLEAN Cleaning inside machine and complete emptying of all tanks SANITIZATION optio...

Страница 53: ... is too high 17 The boiler temperature sensor is short circuited 18 The boiler temperature sensor is open 19 The required temperature was not reached in the Duo Rinse tank within the max heating time 20 The water temperature in the Duo Rinse tank is too high 21 The Duo Rinse tank temperature sensor is short circuited 22 The Duo Rinse tank temperature sensor is open 23 The rinse pump thermal protec...

Страница 54: ...ines with heat pump 61 The CU temperature sensor is discon nected only machines with heat pump 62 The heat pump has generated an error only machines with heat pump Prewash zone alarms Code Description 51 The prewash tank was not completely filled within the max filling time 52 The pressure sensor located on the pre wash module PCB does not work prop erly 53 The required temperature in the prewash ...

Страница 55: ...of dust damp etc therefore precise time intervals cannot be given In any case to minimize interruptions of the service careful and periodical machine maintenance is advisable Therefore it is advisable to Descale the boiler inside surfaces of the tank and the machine piping once or twice a year call tech nical assistance Every month descale the prewash wash and rinse jets with vinegar or scale remo...

Страница 56: ...C and 90 C 3 If present in the machine check operation of the drying module that hot air comes out 4 Make sure the curtains are correctly positioned 5 Make sure the dishes were not immersed in foamy detergent e g hand wash detergent before being put in the machine CONDENSATE ON GLASSES 1 Make sure there is rinse aid in the container and top up if necessary STAINS ON GLASSES 1 Only use non foaming ...

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