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EBS-1500

Series Printers User's Manual

Paragraph 1 - General Information

EBS

Ink Jet Systems

20060920#3.1

EBS-1500

Print Heads

The print heads have the following traits:

They are independent on the controller and therefore the heads can be installed closely

next to the object being labelled, which is not in an easily accessible place very often.

They are connected with the controller via a

3 m

long flexible cord as a standard (up to

30 m

optionally).

1500/00 series electromagnetic heads, where the nozzle valve is controlled with an
electromagnet. One head can contain 5, 7, 12, 16, 25, 32 or 64 nozzles. A printer equipped
with such heads can produce 6 to 115 mm high overprints with one head.

The electromagnetic head can be set at any position.

Inks of various types and colours can be used according to the surface to be printed on.

Electromagnetic

16-nozzle

head

Electromagnetic

32-nozzle

head

Electromagnetic

64-nozzle

head

Содержание 1500 Series

Страница 1: ...EBS Ink Jet Systems EBS 1500 series USER S MANUAL Ink Jet technology for the future...

Страница 2: ......

Страница 3: ...INK JET PRINTERS EBS 1500 USER S MANUAL WITH A SINGLE ELECTROMAGNETIC HEAD VERSION 20060920 3 1 EBS Ink Jet Systems GmbH Alte Ziegelei 19 25 D 51588 N mbrecht 49 0 2293 939 0 Fax 49 0 2293 939 3 http...

Страница 4: ...EBS 1500 Series Printers User s Manual EBS Ink Jet Systems 2 20060920 3 1 2006 EBS Ink Jet Systems GmbH D 51588 N mbrecht...

Страница 5: ...devices 16 Connecting the Ink Monitor System IMS 16 Connecting the head to the ink and compressed air systems 16 Connecting the head to the pump based ink system 18 2 3 5 Installing a new Bottle of In...

Страница 6: ...arameters 50 4 4 2 5 Deleting the Parameter block Library 50 4 4 2 6 Accessing the Parameter Block Library 51 4 4 3 Printing 52 4 4 3 1 Stopping the Printing 52 4 4 3 2 Starting the Printing 52 4 4 3...

Страница 7: ...FILES 81 5 2 1 How to Print the Current Date and Time 81 5 2 2 How to Print Consecutive Numbers 82 5 2 3 How to Print Expiry Date 83 5 2 4 How to Print Logos 84 5 2 5 How to Print a Bar Code 85 5 2 6...

Страница 8: ...stems The document incorporates most changes introduced to EBS printers in software versions from 16_1A to 21_0A and the descriptions contained therein apply to the equipment where such software versi...

Страница 9: ...re to follow the instructions or consequences of editorial or publishing errors within the instructions 1 1 Environmental protection On withdrawing EBS 1500 printers and printing systems from use do n...

Страница 10: ...with the controller via a 3 m long flexible cord as a standard up to 30 m optionally 1500 00 series electromagnetic heads where the nozzle valve is controlled with an electromagnet One head can contai...

Страница 11: ...tion of the printer in a place where the space is very limited Printing capabilities texts composed of small and capital letters of various types also printed in boldface or rotated several lines of t...

Страница 12: ...r s operation with the status indication and instructions for performing service operations Bottles of ink are fully controlled and bottles designed for different incompatible types of EBS printers ar...

Страница 13: ...f the head must not be directed towards persons animals or accidental objects during printing in order to avoid splashing anybody or anything with ink 8 Protective clothes and possibly protective glas...

Страница 14: ...5 10 bar 0 05 1 0 MPa NOTE If a compressor system is used supply air must be free from any impurities Otherwise ink gets dirty sooner inside the ink system and overprints of lower quality may result...

Страница 15: ...list of accessories may vary from country to country 2 3 2 Preparatory Steps In order to prepare a new or transported printer to operation you should perform the following activities 1 Remove all part...

Страница 16: ...ions The controller and head are protected against mechanical pressure and the spilling of ink in case the head is tilted or shocked Therefore some ink system connections are disconnected and protecte...

Страница 17: ...the head Earthed neutral system Connect the earthed neutral system as specified in subsection 2 2 Power and Air Supply Requirements with an outlet plug as shown in the drawing Make sure that the earth...

Страница 18: ...r for a bottle of ink and grips to fix the container up An Ink Monitoring System A compressed air pressure regulator with a manometer Pressure tubes of polyethylene for supplying ink and compressed ai...

Страница 19: ...a polyethylene pipe c Connect the vertical bottle plug connector and the non return valve connector Insert the valve into the inlet ink connector and tighten up the nut The non return valve prevents...

Страница 20: ...he pump based ink system A detailed description of how to connect the head to the ink system with an ink pump is given in the document entitled Ink System with an Ink Pump 2 3 5 Installing a new Bottl...

Страница 21: ...ating value Connecting a new ink bottle or replacing an ink bottle in the ink system with an ink pump A detailed description of how to attach a new ink bottle or replace an old bottle in the system eq...

Страница 22: ...lied and electronic cards are tested 2 Terminal display is switched on and the main MENU is displayed 3 The checking for a bottle of ink is done by detecting the bottle transponder Ink in the bottle i...

Страница 23: ...g such basic operations as turning the print mode on or off locating faults clearing alarms etc 2 1 3 1 The function pad contains the following elements Contrast keys to adjust contrast settings for t...

Страница 24: ...es etc c Printer status window it is on the right of the operating window it is five lines high and displays data on the print head status in various printer modes see section 4 3 Print Head Status 3...

Страница 25: ...display on the terminal The first character a digit or letter of every MENU item corresponds to the so called hot key When this key is pressed on the keypad the cursor bar is positioned on the require...

Страница 26: ...W BLOCK 1 EDIT PARAM BLOCK The password is used only if it has been defined by the user before The user has a possibility of protecting many commands from unauthorized access see paragraph 4 4 1 9 Usi...

Страница 27: ...RVICE PASSWORD This is a special service password that makes an extended set of service commands available 6 ACTIVITY TIME 7 LANGUAGE 8 UNLOCK PROTECTION A SET GLOBAL COUNTER 9 GLOBAL COUNTER C PRINT...

Страница 28: ...the printer controller is started and it remains unchanged during operation 3 The third line one character shows the print head status The print head can be in one of the following modes s stop the p...

Страница 29: ...a library in the printer memory Each text file is identified by a name of up to 8 characters The name can be built up of alphabetical capital and small letters digits and some symbols except spaces d...

Страница 30: ...her file NOTE Once created a text file remains in the printer memory even if the power supply has been switched off A file can be deleted from the library The maximal file length is restricted by the...

Страница 31: ...ontrol keys is given in section 4 4 1 1 Introduction to Text Files paragraph WORD PROCESSOR A Description of Control Keys You can modify text file attributes or type by entering the subfile menu with...

Страница 32: ...pixels Terminal keys corresponding to the Spec 7 set of special characters ABCDE H J M N O PQ T U other A B C D E F G H J M N O P Q T U V W other Terminal keys corresponding to the Spec 16 set of spe...

Страница 33: ...be repeated n times n 2 15 Bold Normal Length 2 Length 15 Normal Distance Distance a number of dots between characters in vertical rows 0 1 2 15 2 Rotation Every character within a subfile can be rot...

Страница 34: ...y Therefore the block length changes and differs from the original setting By pressing the V keys you will move to the word processor where every pixel can be inserted erased The image is magnified fo...

Страница 35: ...ype Any parameters shown below are typical for a Bar Code subfile Barcode Ins text subText Graphic Text Code Bar code type Datalogic Matrix 2 5 5 Bars Interleaved Code 39 EAN 8 EAN 13 UPC A Kod 128 EA...

Страница 36: ...d in inversion no bars are printed but only spaces are printed instead and filled in fields are added before and after the bar code The inversion is used to print bar codes with white ink on a black b...

Страница 37: ...ssors is given in section 4 4 1 1 Introduction to Text Files paragraph WORD PROCESSOR A Description of Control Keys For how to edit individual subfile types see section 4 4 1 2 Opening and Editing a N...

Страница 38: ...ed with the TEXT EDITION and COPY EDIT commands but they cannot be modified with these commands The following functions are available while the text files library is viewed Terminal key Function To di...

Страница 39: ...s Then the parameter block library is displayed from which you should select a parameter block name Now the text file name is linked with the corresponding parameter block name and the relevant inform...

Страница 40: ...s to the menu branches and commands specified above will be preceded by a request to type the password In the main MENU select the TEXT SERVICE item and then the ACTIVATE PASSWORD item The password fu...

Страница 41: ...pecial register You can find it in the parameter menu of the word processor by pressing the key Type Text Char set Latin 25x15 Typeface Normal Distance 2 Rotation None Spec reg None The Spec reg param...

Страница 42: ...ed to print current date in the leap year system on objects automatically The structure of date and time registers is similar If you edit a subfile that is to be a time date register follow the rules...

Страница 43: ...uxiliary counter setting is defined by the Cnt value2 parameter see below The operation of two counters depends on the universal counter parameters To access the parameters start the word processor an...

Страница 44: ...ter settings have the following meaning CONTINUE a consecutive value of the universal counter as defined by other settings The counting is resumed A command sequence STOP PRINTING START PRINT does not...

Страница 45: ...packages has been disturbed for some reason during the printing the printing can be stopped the Print beg parameter can be reset to BEG VALUE both counters can be reset to their initial settings Beg...

Страница 46: ...I packages then the type I packages are put in groups of 64 into boxes type II packages The type II packages are stored on pallets in one layer with 4 5 20 packages in the layer The packages are arran...

Страница 47: ...e I packages packed into a type II package Type II pack ages are placed on pallets type I type II 04 63 2 nd shelving Print head Value of the main counter not printed on these packages value of the au...

Страница 48: ...igits The assignment is made in the submenu TEXT SERVICE UNIV DATE REG CONFIGURATION DIGIT CODING The same characters can be assigned to different digits For example the date of 24 10 2004 coded as DA...

Страница 49: ...he shift identifiers and start times are global parameters in the printer This means that every subfile in the text file library that is a Universal Date and time special register and contains the Z e...

Страница 50: ...dditional spaces added on the right side If the number of characters transmitted from the special channel is greater that the register length the excessive number of characters is cut off on the right...

Страница 51: ...ERS SERVICE item and then the CREATE NEW BLOCK item type in a block name consisting of up to eight characters and confirm NOTE If the block name already exists in the library the parameters are displa...

Страница 52: ...ing block and saving it with a different name In the main MENU select the PARAMETERS SERVICE item and then the COPY EDIT BLOCK item The display shows the parameter block library from which you should...

Страница 53: ...parameter block library is viewed Terminal key Function Moving the cursor along the names of parameter blocks An alphabetical or numerical key To display the parameter block names starting from the f...

Страница 54: ...to be interrupted immediately the current print job is not to be completed use the QUICK STOP command 4 4 3 2 Starting the Printing The printing can be initiated in two parallel and independent ways W...

Страница 55: ...r upside down automatically or manually in front of the print head at various speeds and in any direction left or right Character height width thickness number of repetitions and many other print para...

Страница 56: ...300 The following keys help you to move along the parameter list or modify settings the and keys move the cursor to parameter fields the Y HOME or Y keys position the cursor on the first parameter set...

Страница 57: ...art During printing the distance is measured off properly provided that the settings of the Cnv spd m min parameter for Generator GEN and the Enc const p m parameter for Generator SHAFT correspond to...

Страница 58: ...GEN and the Enc const p m parameter for Generator SHAFT correspond to real measurements taken at the print place NOTE If the distance set with the Rpt dist parameter is smaller than the length number...

Страница 59: ...minimum one to ensure the overprints are still visible for a 12 nozzle electromagnetic head the overprints can be 20 14 9 6 5 mm high 3 Maximum for unturned head 4 NO The parameter defines the print...

Страница 60: ...the setting of the print parameter Intensity Date Offset 1 Offset Offset2 2 0 1 2 3 9999 3 1 4 YES The parameter defines a number of days to be added to the current date in order to calculate the so...

Страница 61: ...vertical rows should be printed The Generator parameter is used to select the timing source see also section 4 6 Adjusting the Print Rate Character Resolution 1 Resol dot dcm 2 1 2 3 400 3 60 4 YES T...

Страница 62: ...2 300000 3 10000 4 YES The shaft encoder a travel speed indicator is mechanically coupled with the conveyor and provides timing pulses that ensure proper printing The number of timing pulses depends o...

Страница 63: ...ace of the space No ending or resumption of printing has any impact on the counting of time defined with the Clean period sec parameter At lease two empty rows are always placed before the first chara...

Страница 64: ...te object counters A change counter which can be viewed at any time but modifications can be controlled with a user password Any modification in particular resetting to zero does not affect the global...

Страница 65: ...ard the command STOP PRINTING the command START PRINT and the name of a text file to be printed If the text file to be printed is modified frequently EBS series printers offer a text file selection fa...

Страница 66: ...ters Conveyor travel speed shows a number of metres covered by the object within a minute m min The value can be used directly to make a setting and to determine a setting for the print parameter Cnv...

Страница 67: ...the type of error by selecting the DISPLAY ERRORS command from the AUX COMMANDS submenu An error message is displayed on the terminal in response A precise description of an error report is given in...

Страница 68: ...GE item A list of languages available is displayed in the operating window on the terminal You can communicate with the printer in any of them After a language has been selected the control menu is im...

Страница 69: ...ommand has been selected a nine digit code is displayed in the operating window on the terminal The code is used to calculate the password Reveal the code to the Manufacturer representative but do not...

Страница 70: ...of ink ink bottle container Ink Monitoring System IMS and aerial Fig 4 4 6 1 The Ink Monitoring System ensures that 1 The bottle is identified explicitly 2 The printer system is checked continuously f...

Страница 71: ...he command STOP PRINTING and reduce the ink pressure to zero 2 Remove the empty bottle from the container the following message can be displayed on the terminal INK NO BOTTLE 3 Place a new sealed bott...

Страница 72: ...ould remain in the printer container until ink is consumed The above procedure for replacing an ink bottle should be followed when a compressor system is used A description of how to replace an ink bo...

Страница 73: ...imit is exceeded the printer will react as if the bottle of ink has been drained The second lines shows the number of text files currently in use which can be printed with the ink remaining in the ink...

Страница 74: ...ink system The message BOTTLE VERIFYING WAIT 10 SECONDS PLEASE Press the V key Press the V key The message BOTTLE ACCEPTED The message BOTTLE TOO OLD The message BOTTLE ALREADY CANCELLED The message W...

Страница 75: ...controlling a big light signalling device installed on an outrigger controlling other pieces of equipment after a fatal error has occurred and further printing has been disabled via built in relays in...

Страница 76: ...male and male connectors 3 Ink in the bottle is not fit for use any longer the prescribed time has been exceeded Terminal display Ink in the bottle is not fit for use any longer as the prescribed time...

Страница 77: ...ncoder which converts rotational speed to pulse frequency If you increase or decrease the pulse frequency you change the print rate 4 6 1 Internal Generator The internal generator operates regardless...

Страница 78: ...ant NOTE in order to make the overprint legible it is shown not to scale Resol dot dcm 60 Resol dot dcm 30 Resol dot dcm 15 Rough measurements of the timing frequency print rate can be taken with the...

Страница 79: ...onst p m parameter can be set with the encoder constant that is measured with the service command CONVEYER MEASUREMENTS see also section 4 4 4 1 Defining Some Print Parameters with the Conveyor Travel...

Страница 80: ...vertical height of the row corresponds to the height of the font selected 5 Get back to the PRINTING PARAMETERS command to view the Cnv spd m min parameter 6 Hold down the key and check the maximum p...

Страница 81: ...h a way that a vessel can be placed beneath the nozzle plate NOTE If a sound alarm occurs while the below specified procedure is followed try to find the reason for the alarm by studying the indicatio...

Страница 82: ...REMARKS Vert direct UP Space 2 0mm Text rpt 1 Rpt dist 30 0mm Direction LEFT Height 20mm Offset 1 Offset2 1 Counter delta 1 Row repetit 1 Intensity 70 Generator see above Resol dot dcm 60 Cnv spd m m...

Страница 83: ...conveyor has been stopped Some commands may not be accepted then and the message CHANNEL ACTIVE is shown on the display To speed the process up move the shaft encoder axle a little to complete the ov...

Страница 84: ...been detected by the phtodetector as the 5824th in turn the text should look like as follows when printed only the number changes in every overprint 1 Define two TEXT type subfiles with one of them b...

Страница 85: ...and press the V key Type Text Char set Latin 9x5 Typeface Bold Distance 2 Rotation None Spec reg None Set parameters for the first subfile the key and confirm Input contents for the first subfile Best...

Страница 86: ...ngth 25 Front dis 5 Back dist 5 Set parameters for the first subfile the key and press the V key Press the V keys to move to the graphic processor Now develop a graphical image using appropriate funct...

Страница 87: ...merical value of the bar code only 12 characters the 13th character is calculated automatically and confirm If the bar code is acceptable press the V key in order to record the text file in the librar...

Страница 88: ...rd subfile on the right of the previous one Using the Y keys move the new created subfile as high upwards as possible Type Ins text Text name LOGO Front dis 0 Back dist 0 Set parameters for the subfil...

Страница 89: ...ont dis 5 Back dist 0 Set parameters for the subfile and confirm NOTE The text file called DATI has been defined in section 5 2 1 How to Print the Current Date and Time 2 Define print parameters as in...

Страница 90: ...Bottle of Ink or Replacing an Empty One After the machine has been switched off wash outer parts of the print head especially the nozzles and photodetector in order to remove any remaining ink see al...

Страница 91: ...and continuous ink jets start flowing out of each nozzle Release the rinse key 6 3 Replacing the Ink Filter In order to maintain the appropriate ink quality and purity an ink filter is installed in th...

Страница 92: ...ther print parameters are set properly Check whether the ink system components are connected properly the ink system is pressurised and there is some ink in the ink bottle Clogged nozzles in the head...

Страница 93: ...stened improperly the nozzles may get damaged ruby tip may break Some dots are much smaller than others or are missing PROBLEM REMEDY All dots jetted out of a particular nozzle a horizontal line are m...

Страница 94: ...st nozzle turn them all on at the same time Set Nozzle no All and while turning the consecutive adjusting screws clockwise or counter clockwise maximum of the rotation shape all dots so that they are...

Страница 95: ...int head is hit by a moving object it may get repositioned See the example below Such overprints are made when the distance between the print head and the object is too big Move the head to the object...

Страница 96: ...are ink splashes around the overprint or ink dots overlap each other as in the example on the right This happens when the ink pressure is too high the pressure is set with a pressure regulator at the...

Страница 97: ...Overprints like this one occur when the print parameter Intensity is set too high Overprints below are made at the rated pressure and different settings of the Intensity parameter Intensity 50 Intensi...

Страница 98: ...LED A B Print head is slanted B A or A B Level the print head by adjusting the head holder Some vertical rows are missing in overprints PROBLEM REMEDY Some vertical rows are missing in overprints this...

Страница 99: ...d have been deleted for the following reasons The battery has discharged and the memory is not power supplied Strong interference might have occurred and changed the contents of the memory After the d...

Страница 100: ...printer 2 Type of the fault and after effects 3 Printer status at the time of failure printer status displayed on the terminal see section 4 3 Print Head Status current settings for print parameters...

Страница 101: ...filled with ink If the head is stored unprotected for some time ink may dry inside the system and choke nozzles and valves If the electromagnetic head is to be out of service for over 3 weeks secure...

Страница 102: ...print head ink system container container and head fixtures and holders with corrugated board or bubble foil see Fig 7 2 1 6 Wind up connecting cables and polyethylene piping to make a reel diameter o...

Страница 103: ...nters have the same applications as single head printers have In terms of complexity we should talk about a printing system instead of a simple printer The multi head systems are based on the series o...

Страница 104: ...nal equipped with a splash proof alphanumerical keyboard and an LCD display as standard b The built in terminal can optionally be accompanied by an external personal computer PC which ensures the foll...

Страница 105: ...MEK based Ink consumption a 25 ml h intensity 70 working pressure 0 4 bar feed 10m min letters and digits Air temperature at the workplace normally from 5 C to 40 C Compressed air if a compressor sys...

Страница 106: ...s and features that guarantee high comfort of operation and service automatic diagnosis of errors and failures for example detection of no ink in the ink bottle controlling the operation of external d...

Страница 107: ...al is shown in the picture below The characters are available after the subtext type has been set to Text in the processor parameters and the character matrix the Char set parameter to that whose name...

Страница 108: ...s shown in the picture below The characters are available after the subtext type has been set to Text in the processor parameters and the character matrix the Char set parameter to that whose name sta...

Страница 109: ...ow 22 23 27 36 51 66 67 68 71 73 status window 26 32 73 printer status window 22 26 68 69 terminal status window 22 28 32 78 internal display LED 80 terminal display see DISPLAY GRAPHIC DISPLAY E EBS...

Страница 110: ...56 60 64 77 Horizontal Direction 53 56 Initial Distance 53 55 Ink Drop Intensity 53 59 92 Number of Repetitions 53 55 Overprint Height 26 53 57 58 98 Print Rate 59 60 75 78 81 96 Row Repetition 53 58...

Страница 111: ...13 68 73 100 101 103 T text complex text file 28 simple text file 28 29 79 text file library 27 35 36 37 47 52 79 transponder 19 20 68 70 73 74 V valve 8 10 17 19 20 91 93 99 electrovalve 10 91 92 no...

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